The present disclosure relates to the field of tools and in particular to tools used in the automotive industry.
In the automotive industry a wide variety of clips are used in a variety of different applications. For example, clips are used to secure wires, cables, hoses, and tubes. Clips are also used to secure fenders, panels, trims, insulation, and brackets to other vehicular components. In many applications the clips are not exposed to significant loads. Accordingly, the clips are advantageously made from lightweight materials. Various forms of plastics re commonly used for some clips. Plastic clips are advantageously inexpensive and lightweight.
Because of the wide variety of applications, clips take on a number of different forms. In some instances a one-way clip is used. A “one-way” clip is typically a device which expands or in some other way catches on an underlying substrate so as to provide a semi-permanent connection. One type of one-way clip is provided in two components. One component functions as a base or retainer and is typically attached to an underlying substrate. The second component is threaded or snapped into the first component. The second component typically includes a stem, which may be radially resilient, and a head.
Another form of a clip is a single component with a stem and a low profile head. In this type of clip the stem is sized to snap into a hole in a substrate and the head is configured to extend radially outwardly so as to prevent movement of the head into the hole.
Unlike fasteners such as screw, bolts, and the like, clips are not made to be easily removed. Rather, they are semi-permanent in nature since the components which are fastened together using the clips are intended to be rarely separated. Additionally, since the clips can be easily inserted into position simply using a direct force, they are more convenient to use than screws or bolts in relatively inaccessible areas.
Many of the benefits provided by clips become disadvantages when it is required to remove the clips. In particular, the clips can be located in difficult to reach and low clearance areas. The low profile of the heads makes gripping the heads for removal very difficult. Because the clips are made from a lightweight material, it is easy to damage the clips making removal even more difficult. For example, when the head of a clip is broken, tools used for removal of clips by leveraging against the head are rendered useless. Finally, because of the wide variety of shapes and sizes which clips can take, it can be difficult to maintain a stock of every different type and size of clip. Consequently, care must be taken to minimize the number of clips which are damaged during removal.
Therefore, a tool which designed to remove multiple types of clips without damaging the clips would be beneficial. It would be further beneficial is the tool was capable of removing even damaged clips.
According to an exemplary embodiment of the disclosure, a pliers, also referred to as plastic clip popper pliers, include a first handle and a second handle. A respective jaw is fixedly attached to each of the handles and the handles are pivotably connected by a pivot. Each of the jaws include a tooth, a cone portion, and a blade portion which, when the handles are in a closed position, align with each other.
In one or more embodiments, inner edges of the blade portions are located higher above the bottom of the jaws than the inner edges of the teeth and cone portions.
In one or more embodiments the two cone portions define an opening therebetween when the first handle and the second handle are in the closed position. This helps reduce the chances of cutting completely through the stem of a clip when using the pliers to remove the clip.
In one or more embodiments the teeth are in abutment when the first handle and the second handle are in the closed.
In one or more embodiments the cone portions are positioned between the teeth and the blade portions with the blade portions closest to the handles.
In one or more embodiments a respective tooth recess is located between each of the teeth and the respective cone portion.
In one or more embodiments one of the handles includes a shoulder and a lock is pivotably attached to the other handle. The lock is configured to selectively abut the shoulder when the two handles are in the closed position such that the handles are locked in the closed position.
In one or more embodiments a spring is located between the handles and configured to bias the handles away from the closed position.
In one or more embodiments the jaws are connected to the handles through angled portions. The angled portions are designed such that the handles move parallel to a first plane as the handles pivot about the pivot while at least a portion of the jaws do not move parallel to the plane as the handles pivot about the pivot.
In accordance with one embodiment, a method of using a pliers includes providing pliers with a pivot pivotably connecting two handles, the handles in fixed position with respective jaws. The pliers are designed such that when the handles are in a closed position, a tooth of one jaw is aligned with a tooth of the other jaw. Likewise, a cone portion of one jaw is aligned with a cone portion of the other jaw, and a blade portion of the one jaw is aligned with a blade portion of the other jaw. The method includes aligning either the teeth or the cone portions a with a clip and moving at least one of the two handles toward the other of the two handles. The teeth or the cone portions are thus moved beneath a head of the clip and used to apply force to the head of the clip. In instances wherein application of force to the head causes damage to the head, the method proceeds to aligning the blade portions with a stem of the clip and moving at least one of the two handles toward the other of the two handles. The blade portions are then used to apply force to the head of the stem.
In accordance with one or more embodiments, aligning the teeth or cone portions includes aligning an inner edge of the teeth or cone portions with the clip at a first height above a surface in which the clip is positioned and aligning the blade portions includes aligning inner edges of the blade portions with the stem at a second height above the surface which is higher than the first height.
In accordance with one or more embodiments aligning the teeth or cone portions includes positioning the pliers at a location whereat the blade portions are located between the handles and the teeth or cone portions.
In accordance with one or more embodiments, the method includes, prior to aligning the teeth or cone portions with the clip, pivoting a lock pivotably attached to one handle from a first position whereat the lock abuts a shoulder of the other handle, thereby locking the relative positions of the second handles, to a second position whereat the lock does not abut the shoulder.
In accordance with one or more embodiments, the method includes, after applying force to the head of the clip with the teeth or cone portions and prior to aligning the blade portions with the stem, biasing the handles away from each other using a spring.
The above-described features and advantages, as well as others, should become more readily apparent to those of ordinary skill in the art by reference to the following detailed description and the accompanying figures in which:
For the purpose of promoting an understanding of the principles of the disclosure, reference will now be made to the embodiments illustrated in the drawings and described in the following written specification. It is understood that no limitation to the scope of the disclosure is thereby intended. It is further understood that this disclosure includes any alterations and modifications to the illustrated embodiments and includes further applications of the principles of the disclosure as would normally occur to one skilled in the art to which this disclosure pertains.
Aspects of the disclosure are disclosed in the accompanying description. Alternate embodiments of the disclosure and their equivalents may be devised without parting from the spirit or scope of the disclosure. It should be noted that any discussion herein regarding “one embodiment”, “an embodiment”, “an exemplary embodiment”, and the like indicate that the embodiment described may include a particular feature, structure, or characteristic, and that such particular feature, structure, or characteristic may not necessarily be included in every embodiment. In addition, references to the foregoing do not necessarily comprise a reference to the same embodiment. Finally, irrespective of whether it is explicitly described, one of ordinary skill in the art would readily appreciate that each of the particular features, structures, or characteristics of the given embodiments may be utilized in connection or combination with those of any other embodiment discussed herein.
As shown in
The jaw section 104 includes two jaws 118 and 120. As shown in
The jaw 120 shown in
In the embodiment of
The jaw 118 and the jaw 120 are configured in one embodiment such that the teeth 122 and 142, cone portions 126 and 146, and blade portions 128 and 148 create contact points which limit movement of the handles 106 and 108 toward each other when the pliers are closed. In some embodiments, one or more of the teeth 122 and 142, cone portions 126 and 146, and blade portions 128 and 148 do not contact each other at the configuration whereat movement of the handles 106 and 108 toward each other is precluded. For example, in some embodiments a contact point is provided in the angled portions 130 and 150, by the spring 110 (when fully compressed), fewer than all of the teeth 122 and 142, cone portions 126 and 146, and blade portions 128 and 148, or another type of contact member on the handles or jaws which precludes further movement of the handles 106 and 108 toward each other while a gap exists between one or more of the teeth 122 and 142, cone portions 126 and 146, and blade portions 128 and 148.
In the embodiment of
The plastic clip popper pliers 100 are used to remove clips such as the clip 160 shown in
In particular, the teeth 122 and 142 are sized to fit within the recesses 172. Accordingly, to unlock the clip 160 starting with the plastic clip popper pliers 100 in the condition of
Once the plastic clip popper pliers 100 are unlocked, the operator aligns the teeth 122 and 142 with the recesses 172 and squeezes the handles 106 and 108. Squeezing of the handles 106 and 108 forces the handles to compress the spring 110, thereby moving the handle 108 toward the handle 106 and/or moving the handle 106 toward the handle 108. As the handles move, the jaws 118 and 120 are moved in a corresponding fashion about the pivot bolt 116 until the teeth 122 and 142 contact the head 166 as shown in
Once the teeth 118 and 120 are positioned beneath the head 166 to the desired degree, typically with the teeth 118 and 120 touching the stem 168, the operator pushes the handles 106 and 108 in the direction of the arrow 174 in
In some instances, the pin 164 is lifted free of the base 162 using only the teeth 122 and 142. In other instances, after the pin 164 is partially withdrawn from the base 162, the operator shifts the plastic clip popper pliers so that the cone portions 126 and 146 are under the head 166 as shown in
The plastic clip popper pliers 100 are also used to remove clips such as the clip 180 shown in
While is it possible to use the teeth 122 and 142 of the plastic clip popper pliers 100 to remove the clip 180 from the substrate, typically the cone portions 126 and 146 are used. Removal of the clip in such embodiments includes aligning the portions of the cone portions 126 and 146 which define the opening 154 with the stem 184 of the clip 180 while at least one of the jaws 118 and 120 is resting on the substrate. At this time, or at an earlier time, the lock 112 is pivoted around the pivot 113 in the direction of the arrow 188 from the locked position of
As the handles move, the jaws 118 and 120 are moved in a corresponding fashion about the pivot bolt 116 until both of the cone portions 126 and 146 contact the head 182. The tapers of the cone portions 126 and 146 are designed such that the bottom edges of the cone portions 126 and 146 move between the bottom of the head 182 and the surface as the operator continues to move the handles 106 and 108 toward each other.
Once the cone portions 126 and 146 are positioned beneath the head 166 to the extent desired (see, e.g.,
In the event the head of a clip is damaged, such as the head 166 of the clip 160 in
The operator then squeezes the handles 106 and 108. Squeezing of the handles 106 and 108 forces the handles to compress the spring 110, thereby moving the handle 108 toward the handle 106 and/or moving the handle 106 toward the handle 108. As the handles move, the jaws 118 and 120 are moved in a corresponding fashion about the pivot bolt 116 until both of the blade portions 128 and 148 contact the stem of the damaged clip. Because the tapered edges of the blade portions 128 and 148 are higher than the edges of the teeth 122/142 and the cone portions 126/146, the blade portions 128 and 148 are aligned with the stem rather than the damaged head. Additionally, the head does not interfere with acquiring a good grip on the stem with the blade portions 128 and 148.
Once the blade portions 128 and 148 are engaged with the stem to the extent desired, as shown for example in
While the disclosure has been illustrated and described in detail in the drawings and foregoing description, the same should be considered as illustrative and not restrictive in character. It is understood that only the preferred embodiments have been presented and that all changes, modifications and further applications that come within the spirit of the disclosure are desired to be protected.
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Number | Date | Country |
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2009024832 | Feb 2009 | WO |