This application claims priority to Japanese Patent Application No. 2022-132386 filed on Aug. 23, 2022, the entire contents of which are incorporated by reference herein.
The present invention relates to a plastic recycling supporting apparatus and a plastic recycling supporting method.
From the viewpoint of effective use of resources and reduction of CO2 emission, improvement in a recycling rate of plastic is required.
Patent Literature 1 discloses that, in order to widen an object of a recovery material used in production of a recovery thermoplastic resin, a blending composition of an additional material to be added to the recovery material is calculated based on an index indicating a state of the recovery material and a target value of resin design. For the calculation, a relational expression prepared in advance is used.
In general, a physical property of the plastic can be controlled by adding an additive. However, in the case of recycled plastic, since it is unknown what physical property a waste plastic has as a base material, it is difficult to know optimal blending of the additive for obtaining a recycled plastic having a desired physical property. Furthermore, since the waste plastic often deteriorates due to oxidation, thermal history, or the like, it is necessary to grasp a deterioration degree of the waste plastic and optimize the blending of the additive according to the deterioration, but the method is unclear.
An object of the invention is to make it possible to determine, based on data, whether a waste plastic can be recycled into a recycled plastic having a desired physical property even if use history of the waste plastic is unknown. Even if the use history of the waste plastic is unknown, blending the additive for recycling into raw plastic having the desired physical property can be estimated with high accuracy.
A plastic recycling supporting apparatus according to an embodiment of the invention is a plastic recycling supporting apparatus for supporting plastic recycling in which a plastic is blended with an additive and is recycled into a recycled plastic having a desired physical property, the plastic recycling supporting apparatus including: a physical property and deterioration estimator configured to estimate, using a physical property and deterioration estimation model, a physical property and a deterioration degree of the plastic based on a texture structural feature extracted from surface analysis data of the plastic; and a blending estimator configured to estimate a physical property of the recycled plastic based on the physical property and the deterioration degree of the plastic and a blending condition of the additive using a physical property recovery model. The physical property and deterioration estimator estimates a physical property and a deterioration degree of a sample based on a texture structural feature extracted from surface analysis data of the sample, and the blending estimator inversely estimates the blending condition of the additive to be blended in the sample based on the physical property and the deterioration degree of the sample, that are estimated by the physical property and deterioration estimator, and the desired physical property of the recycled plastic.
A plastic recycling process with high reliability is realized. Widening a range of available waste plastics leads to improvement in the recycling rate. Other problems and novel characteristics will be apparent from the description of the present specification and the accompanying drawings.
Hereinafter, an embodiment of the invention will be described with reference to the drawings.
A scheme of plastic recycling supporting according to the present embodiment is shown in
Here, an example of extracting the texture structural feature of the base material from the surface analysis data will be described.
By fitting the pseudo-fort function, four texture structural features (Δ2θ0: peak position, A: peak height, Hk: peak width, η: Lorentz component) are obtained for each peak included in the XRD spectrum. A spectrum example shown in
The plastic recycling supporting apparatus 100 is implemented by an information processing apparatus, as shown in
The plastic recycling supporting apparatus 100 is not necessarily implemented by one information processing apparatus, and may include a plurality of information processing apparatuses. In addition, a part or all of functions of the plastic recycling supporting apparatus 100 may be implemented as an application on a cloud.
Hereinafter, processing of the plastic recycling supporting apparatus 100 will be described with reference to flowcharts and a functional block diagram of the plastic recycling supporting apparatus 100 shown in
The number of the physical property parameter serving as the target specification is not limited. Further, conditions for selecting a model to be used in the plastic recycling supporting processing are input in advance from the prediction condition input units, and the model is easily narrowed down by the plastic recycling supporting apparatus 100. Here, an example is shown, in which estimation accuracy 503 of the model, a cost 504 allowable for surface analysis for obtaining input data serving as an explanatory variable of the physical property and deterioration estimation model, and a time 505 are input.
The user obtains a sample of the waste plastic to be recycled (S02), and the plastic recycling supporting apparatus 100 makes acceptance determination on the sample (S03). The sample is the waste plastic of the type input in the input step S01, but the user does not have information on a physical property and a deterioration degree of the sample, and does not know whether the sample can be recycled into plastic (compound) having a desired property. For example, when the physical property of the base material greatly deviates from the target specification of the recycled plastic or the deterioration significantly progresses, the target specification may not be achieved. Thus, in an acceptance determination step (S03), it is determined whether there is a possibility that the sample satisfies the target physical property parameter value input in the input step S01, and when it is determined that the target physical property parameter value can be satisfied, the sample is acceptable. Details of the acceptance determination step (S03) will be described later.
The plastic recycling supporting apparatus 100 performs blending optimization on the acceptable waste plastic (S04). In the blending optimization step (S04), since the physical property and the deterioration degree of the sample are estimated by an estimator 141 of a physical property and deterioration estimator 140, an inverse estimator 152 of a blending estimator 150 uses the physical property recovery model to estimate a blending condition of an additive satisfying the target physical property parameter value.
Details of the candidate model construction step (S13) are shown in
The physical property and deterioration estimation model and the physical property recovery model are constructed by using the data stored in the plastic DB 170 as training data (S22, S23). In a case of the physical property and deterioration estimation model, a learning unit 111 of a first model constructor 110 performs a construction by performing supervised learning using, as training data, a combination of the texture structural feature of the base material (the plastic on which the accelerated deterioration test is performed) with the physical property and the deterioration degree of the base material which are stored in the plastic DB 170, for example.
In a case of the physical property recovery model, a learning unit 121 of a second model constructor 120 performs a construction by performing supervised learning using, as training data, a combination of the physical property and the deterioration degree of the base material and the blending condition of the additive which are stored in the plastic DB 170, with the physical property of the compound (the recycled plastic into which the base material is recycled by being blended with the additive under the blending condition) which is stored in the plastic DB 170.
Here, it is desirable to construct a plurality of physical property and deterioration estimation models and a plurality of physical property recovery models. Generally, estimation accuracy of a model may be improved by using various types of explanatory variables, on the other hand, when it is necessary to perform various types of surface analyses, a cost and a time for acquiring analysis data increase. In addition, a degree of contribution to the improvement of the estimation accuracy differs depending on the explanatory variables. Therefore, it is desirable to construct a plurality of models with different surface analysis methods for obtaining the texture structural features and different physical property parameters to be predicted, and to allow the user to select an optimal model by weighing the accuracy of the models with a cost of acquiring data for using the models.
Thus, the estimation accuracy and the data acquisition cost are calculated for each constructed model (S24), and the constructed model is registered in the model database 163 in association with the type of the plastic, the target physical property parameter value, the estimation accuracy, and the data acquisition cost (S25). The estimation accuracy of each model is calculated by an accuracy calculator 112 of the first model constructor 110 and an accuracy calculator 122 of the second model constructor 120. When the prediction conditions are input by the user (see
The description returns to
A model 301 corresponds to each candidate model, and the number of parameters 302, a surface analysis method 303, a time 304, a measurement cost 305, physical property estimation accuracy 306, and deterioration estimation accuracy 307 are displayed for each candidate model. The number of parameters 302 is the number of parameters (in this case, the texture structural feature) serving as input data of the model. The surface analysis method 303 is a surface analysis method necessary for obtaining the parameters (the texture structural feature) serving as the input data. A plurality of types of surface analyses may be required according to the texture structural feature to be input into the model. The time 304 and the measurement cost 305 respectively indicate a time and a cost necessary for acquiring the input data of the model by the method specified in the surface analysis method 303. The physical property estimation accuracy 306 and the deterioration estimation accuracy 307 respectively indicate the estimation accuracy for the physical property of the base material and the estimation accuracy for the deterioration degree of the base material in output data of the model. As the estimation accuracy, for example, a determination coefficient R2 can be used.
The user selects a model to be used based on the information of the model presented on the terminal 210. Accordingly, the surface analysis method for the base material (the waste plastic) and the texture structural feature used for the analysis are determined (S15).
The inverse estimator 152 of the blending estimator 150 estimates, using the selected physical property recovery model, allowable ranges of the physical property and the deterioration degree of the base material based on the target physical property parameter value input in the input step (S01) (S16). Subsequently, an inverse estimator 142 of the physical property and deterioration estimator 140 converts the allowable ranges of the physical property and the deterioration degree of the base material obtained in step S16 into a texture structural feature space using the selected physical property and deterioration estimation model, and stores the texture structural feature space in an allowable range storage device 162 (S17). In the flowchart, it is desirable to obtain not only the allowable ranges of the physical property and the deterioration degree of the base material but also unacceptable ranges of the physical property and the deterioration degree of the base material in step S16, and respectively convert the allowable ranges and the unacceptable ranges into the texture structural feature space in step S17. Thus, as will be described later, based on the texture structural feature of the sample, determinations can be made including a determination as to whether a sample can be appropriately determined to be acceptable with respect to the physical property of the base material by the model or the sample cannot be appropriately determined in the model.
The texture structural feature space indicating the allowable ranges of the physical property and the deterioration degree of the base material obtained in step S17 is the acceptance determination criterion used in the acceptance determination step (S03) (see
A detailed example of the sample acceptance determination step (S03) is shown in
Here, as the physical property and deterioration estimation model, a model in which a first texture structural feature obtained from the analysis data obtained by a first surface analysis method and a second texture structural feature obtained from the analysis data obtained by a second surface analysis method are used as the input data is taken as an example. Actually, a plurality of texture structural features can be extracted from the analysis data obtained by one surface analysis method as exemplified with reference to
In this example, the texture structural feature space of the model is defined as a space 400 defined by the first texture structural feature and the second texture structural feature. A region 401 is a region where the model can estimate that the sample is acceptable, a region 402 is a region where the model can estimate that the sample is not acceptable, and the remaining region 403 is a region where the model cannot determine that the sample is acceptable or not acceptable. For example, with respect to a region where the model is not trained using the training data, the reliability of model inference decreases. Such a region with low inference reliability is the region 403. Ranges of these regions are stored in the allowable range storage device 162 of the model selector 160. A comparator 131 of a determiner 130 determines in which region of the texture structural feature space of the model the texture structural feature obtained from the analysis data is (S34, S35).
The comparator 131 determines that the sample is acceptable when the texture structural feature obtained from the analysis data is in the region 401 (S36), determines that the sample is not acceptable when the texture structural feature obtained from the analysis data is in the region 402 (S37), and determines that the estimation cannot be performed by the model when the texture structural feature obtained from the analysis data is in the region 403.
When the comparator 131 determines that the sample cannot be estimated, the user measures a physical property value of the sample and stores the result in the plastic database 170 (S38). When the measured physical property value is within the allowable range of the physical property of the base material obtained in step S16, the comparator 131 determines that the sample is acceptable (S36), and when the measured physical property value and the like are outside the allowable range of the physical property of the base material obtained in step S16, the comparator 131 determines that the sample is not acceptable (S40). By storing the physical property value measured for the sample together with the surface analysis data in the plastic database 170, the physical property value can be utilized in training the subsequent model.
Another detailed example of the sample acceptance determination step (S03) is shown in
First, the user performs the surface analysis of the sample by the first surface analysis method (S51). The surface analysis data is input from the terminal 210 to the data input unit 182 of the plastic recycling supporting apparatus 100. The feature extraction unit 181 receives the surface analysis data from the data input unit 182, and extracts the first texture structural feature by fitting (S52). Thereafter, the estimator 141 of the physical property and deterioration estimator 140 inputs the first texture structural feature that is the input data to the first physical property and deterioration estimation model to estimate the physical property and the deterioration degree of the sample (the base material) (S53).
The comparator 131 of the determiner 130 determines in which region of the one-dimensional texture structural feature space of the first physical property and deterioration estimation model the texture structural feature obtained from the analysis data is (S54, S55). The comparator 131 determines that the sample is acceptable when the first texture structural feature obtained from the analysis data is in the region 411 (S56), determines that the sample is not acceptable when the first texture structural feature is in the region 412 (S57), and determines that the determination cannot be made by the first physical property and deterioration estimation model when the first texture structural feature is in the regions 413, 414.
When the comparator 131 determines that the determination cannot be made, the comparator 131 switches the model to be used from the first physical property and deterioration estimation model to the second physical property and deterioration estimation model (S58). The user performs the surface analysis of the sample by the second surface analysis method (S59). The surface analysis data is input from the terminal 210 to the data input unit 182 of the plastic recycling supporting apparatus 100. The feature extraction unit 181 receives the surface analysis data from the data input unit 182, and extracts the second texture structural feature by fitting (S60). Thereafter, the estimator 141 of the physical property and deterioration estimator 140 inputs the first texture structural feature and the second texture structural feature that are the input data to the second physical property and deterioration estimation model to estimate the physical property and the deterioration degree of the sample (the base material) (S61). Since processing after step S61 is the same as the processing after step S33 in the flowchart shown in
The present invention is not limited to the embodiments described above, and includes various modifications. For example, the above-described embodiments have been described in detail for easy understanding of the invention, and are not necessarily limited to the ones having all the configurations described. A part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. In addition, a part of the configuration of each embodiment may be added, deleted, or replaced with another configuration.
Number | Date | Country | Kind |
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2022-132386 | Aug 2022 | JP | national |