Patent Application
20240124197
The present invention relates to a plastic screw cap. More specifically, the present invention relates to a plastic screw cap with good washability.
Plastic screw caps have a top plate and a skirt wall extending downward from the peripheral edge of the top plate. The skirt wall includes on its inner surface a thread (internal thread) to be engaged with a thread (external thread) provided on the outer surface of a container mouth portion. At the lower end of the skirt wall, a tamper-evident band (TE band) is provided via a breakable bridge. The TE band includes on its inner surface a locking projection capable of being locked to the lower surface of a container jaw portion. When the cap is rotated in the opening direction, the skirt wall of the cap is allowed to ascend along the outer surface of the container mouth portion, while the TE band is restricted in its ascending movement because the locking projection is locked to the lower surface of the container jaw portion. Then, as the cap continues to be rotated in the opening direction, the bridge connecting the skirt wall and the TE band of the cap is disconnected. Thus, the TE band is separated from the cap removed from the container mouth portion. In other words, if the TE band is separated from the cap, it is an indication that the cap has been opened and removed from the mouth portion of the container. As such, the TE band serves as a tamper resistant function and ensures the quality of the contents of the container.
Meanwhile, screw caps with a TE band as described above have a problem with its washability, which needs to be improved.
More specifically, before a screw cap is attached to a container, it is washed with water or the like, followed by drying by air blow so that the washing water in the cap is removed. The problem is that the washing water remaining in the cap is pooled on the upper surface of the container jaw portion. The washing water pooled on the upper surface of the container jaw portion gradually flows out to the outer surface of the TE band through a minute void between the skirt wall and the TE band of the cap. As a result, the print and the like on the outer surface of the TE band is blurred. The problem with the removal of washing water tends to be pronounced when filling and capping of the container is done on high-speed lines. This is presumably because the washed cap is often not fully dried before being attached to the container.
Usually, the water pooled on the upper surface of the jaw portion of the container sealed with the cap is removed by air blow through the minute void between the skirt wall and the TE band of the cap attached to the container. However, the locking projection formed at a lower part of the TE band to be locked to the lower surface of the container jaw portion hinders the flow of the washing water pooled on the upper surface of the container jaw portion, making it difficult to remove the water by air blow. In particular, the water removal tends to be much more difficult in recently proposed caps that take measures to prevent the TE band from slipping out when the caps are opened and removed from the container mouth portion. For example, Patent Document 1 proposes a screw cap including an annular inclined surface with an inverted truncated cone shape that is formed on the upper side of the locking projection on the inner surface of the TE band. When this cap is being opened, the annular inclined surface comes into close contact with the outer peripheral surface of the container jaw portion, whereby the TE band is prevented from slipping out. With this structure, the washing water pooled on the upper surface of the container jaw portion is much more difficult to discharge.
In order to allow the washing water pooled on the upper surface of the container jaw portion to flow down easily, Patent Document 2 proposes a cap in which the TE band includes on its inner surface a plurality of axially extending grooves that are located above the locking projection to be locked to the lower surface of the container jaw portion. However, since these grooves are formed on the inner surface of the TE band, they are restricted in depth, resulting in insufficient removal of the washing water. As a result, the print is still sometimes blurred by the washing water in the case of high-speed filling, for example.
Therefore, an object of the present invention is to provide a plastic screw cap with a tamper-evident band that has improved washability so that less washing water remains.
The present invention provides a plastic screw cap including: a top plate; a skirt wall that extends downward from a peripheral edge of the top plate and includes on its inner surface a thread to be screwed to an outer surface of a container mouth portion; and a tamper-evident band that is connected to a lower end of the skirt wall via a breakable bridge and includes on its inner surface a locking projection capable of being locked to a lower surface of a container jaw portion. The tamper-evident band further includes on its inner surface a flow path forming projection that is located above the locking projection and abuts an outer surface of the container jaw portion to form a flow path between the container jaw portion and an inner surface of the skirt wall.
It is suitable for the plastic screw cap of the present invention that:
A novel feature of the cap of the present invention is that a TE band includes on its inner surface a flow path forming projection that is located above a locking projection to be locked to the lower surface of a container jaw portion. In a state where the cap is attached to a container mouth portion, the flow path forming projection abuts the outer surface of the jaw portion of the container, allowing a space to be formed around the flow path forming projection between the TE band and the container jaw portion. Further, in this state, the looking projection is kept away from the lower surface of the container jaw portion, while it serves to restrict the ascending movement of the cap by being locked to the lower surface of the container jaw portion when the cap is being opened. In other words, the space formed between the TE band and the container jaw portion by the flow path forming projection is not enclosed by the locking projection but is connected to the outer space. This enables the space formed around the flow path forming projection to serve as a flow path for discharging a washing fluid. Thus, the washing fluid pooled on the upper surface of the container jaw portion can be discharged to the outside through the space formed between the flow path forming projection and the container jaw portion by air blow through a void formed between the TE band and a skirt wall.
In this manner, the cap of the present invention exhibits excellent washability (water removal), thereby effectively preventing the print on the outer surface of the TE band from being blurred, for example, by the washing fluid pooled in the cap.
As in Patent Document 2, if the TE band includes axially extending grooves intended to function as flow paths, such grooves need to be wide and deep, which causes a significant reduction in the strength of the TE band. As a result, the TE band becomes so deformable that the locking projection inconveniently climbs over the container jaw portion when the cap is being opened. To avoid this, the width and depth of the grooves are so restricted that they do not fully function as flow paths for discharging the washing fluid. However, the cap of the present invention employs the projection, rather than grooves, to form the flow path, thereby ensuring water removal without causing the aforementioned inconvenience even when it is handled by a high-speed filling capping machine, for example.
Referring to
The cap 1 has a top plate 3 and a skirt wall 5 extending downward from the peripheral edge of the top plate 3. The lower end of the skirt wall 5 is connected with a TE band (tamper-evident band) 7 via a plurality of breakable bridges (not shown in the drawing). A slit 9, which is a minute void, is formed between the lower end of the skirt wall 5 and the upper end of the TE band 7.
The skirt wall 50 includes on its inner surface a thread (internal screw) 11 to be screwed to the thread 51 provided in the container mouth portion 50.
On the inner surface of the top plate 3, an inner ring 13 is provided to extend downward away from the skirt wall 5. On the outer side of the inner ring 13, a short auxiliary projection 15 inclined outward is formed circumferentially. Between the inner ring 13 and the auxiliary projection 15, a small flat projection 17 is formed circumferentially.
On the inner surface of the TE band 7, a hooked locking projection 19 is formed.
With this structure, when the cap 1 placed on the container mouth portion 50 is rotated in the closing direction, the cap is allowed to descend as the thread 11 of the cap 1 and the thread 51 of the container mouth portion 50 are screwed together. Accordingly, the upper end of the container mouth portion 50 is inserted into the space between the inner ring 13 and the auxiliary projection 15 formed on the inner surface of the top plate 3 until the upper end surface of the container mouth portion 50 abuts the flat surface of the small flat projection 17, whereby the container mouth portion 50 is sealed. At this time, the locking projection 19 of the TE band 7 climbs over the jaw portion 53 and is located on the lower side of the jaw portion 53.
On the upper side of the locking projection 19 provided on the inner surface of the TE band 7, an inclined surface 21 is formed such that it becomes gradually thicker from top to bottom toward the upper end joint of the locking projection 19. The inclined surface 21 is detailed in Patent Document 1, for example.
When the cap 1 in a closed state is rotated in the opening direction, the skirt wall 5 is allowed to ascend as the thread 11 and the thread 51 are unscrewed, while the TE band 7 is restricted in its ascending movement because the ascending locking projection 19 is locked to the lower surface of the jaw portion 53. As a result, stress is concentrated in the breakable bridges (not shown in the drawing) connecting the skirt wall 5 and the TE band 7, allowing the bridges to be broken. Thus, the TE band 7 is separated from the skirt wall 5. At this time, if the TE band 7 ascends sharply in response to the rotation in the opening direction, the locking projection 19 may climb over the jaw portion 23, causing the TE band 7 still connected to the skirt wall 5 to slip out of the container mouth portion 50. To avoid this, the inclined surface 21 is formed, so that the TE band 7 is allowed to ascend gradually until the locking projection 19 is locked to the jaw portion 53. Thus, the TE band 7 is effectively prevented from slipping out.
As such, if the TE band 7 is separated from the cap 1 removed from the container mouth portion 50, it is a clear indication that the cap has been opened.
According to the cap 1 with the TE band 7 in the present invention, the TE band 7 includes on its inner surface a flow path forming projection 30 that is provided on the upper side of the locking projection 19, as shown in
As shown in
Referring to
In the present invention, on the other hand, the flow path forming projection 30 provided on the inner surface of the TE band 7 allows the space X to be formed between the inner surface of the TE band 7 and the outer surface of the jaw portion 53 around the flow path forming projection 30. Further, a gap is formed between the locking projection 19 and the lower surface of the jaw portion 53. Thus, there is a flow path leading to the lower side of the jaw portion 53 between the jaw portion 53 and the inner surface of the skirt wall 5. With this structure, as shown in
As described above, the cap 1 of the present invention is capable of successfully removing washing water, thereby effectively preventing, for example, the print from being blurred by washing water remaining in the cap 1.
In order to maximize the water removal effect of the flow path forming projection 30 in the present invention, it is preferred that a plurality of the locking projections 19 are formed at intervals in the circumferential direction depending on the size of the cap 1, and that the flow path forming projections 30 are formed between and above the respective adjacent locking projections 19, as shown in
The flow path forming projection 30 has an axially extending rib shape in the example shown in
As shown in Patent Document 1, minute ribs are sometimes formed on the inclined surface 21 that is located above the locking projection 19 on the inner surface of the TE band 7. These ribs are provided to allow the TE band 7 separated from the cap 1 to fall immediately without staying on the outer surface of the jaw portion 53. Since these ribs are not intended for the formation of the flow path for removing washing water, they are extremely low in height and are formed at lower positions than the flow path forming projection 30 in the present invention; thus, they achieve almost no water removal function.
The above-described cap 1 of the present invention can be easily produced from a thermoplastic resin such as an olefin-based resin (e.g., polypropylene, polyethylene, etc.) by injection molding or embossing.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-056636 | Mar 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/011522 | 3/15/2022 | WO |
