The invention relates to semiconductor lasers, and more particularly to an optical system for refracting light emitted from a laser.
Light emitted by semiconductor lasers typically diverges from the laser with a large angle in at least one dimension, due to the small size of the semiconductor waveguide in which the light is generated within the laser. This results in the need for strong focusing optical components for collimating or for focusing the light from the laser. One particularly important application of semiconductor lasers is to focus the light into an optical fiber. Where the fiber is a single mode fiber, the light has to be focused down to a spot of a few microns in diameter in order to efficiently couple the light into the single mode waveguide of the fiber.
This need for tight focusing places strict requirements on the focusing system used to focus the light from the semiconductor laser. The focusing system should be able to focus sufficiently tightly as to ensure that a substantial fraction of the light overlaps with the single mode of the fiber for efficient coupling. This requires that the focusing system introduce little aberration to the light being focused. In addition, many applications require that the focusing system should be able to operate in a stable manner over a wide temperature range. Also, it is desirable that the focusing system be inexpensive so as to reduce costs.
The present invention is directed to the use of a combination of glass and plastic lenses, the glass lens providing a spherical surface for collimating the highly diverging light and the aspheric plastic lens providing correction for spherical aberration introduced by the glass lens.
In one particular embodiment of the invention, a light emitting unit comprises a light source emitting a beam of output light; and a refractive optical unit disposed in the beam of output light. The refractive optical unit comprises a first lens formed of glass and having at least one spherical refracting surface. The first lens reduces the divergence of the output light from the light source. A second lens is formed of plastic and has a first refracting surface having a refractive characteristic that substantially compensates spherical aberration introduced by the first lens.
Another embodiment of the invention is directed to a lens assembly for managing light. The assembly comprises a first lens formed of glass having a spherical refracting surface. A second lens is formed of plastic and is disposed to receive light from the first lens. The second lens has a refractive characteristic that substantially compensates spherical aberration introduced by the first lens.
The above summary of the present invention is not intended to describe each illustrated embodiment or every implementation of the present invention. The figures and the detailed description which follow more particularly exemplify these embodiments.
The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The present invention is applicable to optical systems and is more particularly applicable to lens systems that collimate, focus or otherwise change the divergence of light emitted from lasers such as semiconductor lasers.
It is desirable to use inexpensive components in the lens system used to collimate, focus or otherwise change the divergence of light emitted from a laser. Spherical glass lenses, in other words glass lenses that have at least one spherical refracting surface are relatively inexpensive. Spherical lenses need not actually take on the shape of a sphere, but only require that the curved refracting surfaces, or surface, conform(s) to a spherical surface. Cylindrical lenses have at least one refracting surface that conforms to a cylindrical surface.
Due to the high divergence of light emitted from semiconductor lasers, however, it is common to use ball lenses, in the shape of a sphere; half ball lenses, in the shape of a hemisphere; or cylindrical lenses, in the shape of a cylindrical rod, for reducing the divergence of light emitted from a semiconductor laser. Spherical and cylindrical lenses, however, introduce spherical aberrations that reduce the ability of the lens system to efficiently focus a target, such as the input end of an optical fiber. Glass lenses having aspherical or acylindrical surfaces operate with reduced spherical aberration but are more expensive to fabricate than spherical or cylindrical lenses. For the purposes of this description, the term “spherical”, when applied to a refracting surface or lens refers to a refracting surface or lens that can introduce spherical aberration, including lenses having surfaces that conform to a sphere or to a cylinder.
Plastic lenses are relatively inexpensive to mold, whether they have spherical or aspherical surfaces. Plastic lenses, however, are significantly more subject to thermal changes than glass lenses, and so a lens system having plastic lenses may demonstrate characteristics that are significantly temperature dependent.
An approach used in the present invention to maintain low aberration while still maintaining good temperature dependence and low cost is to use an assembly having a glass spherical lens and a plastic corrector lens that corrects the spherical aberration in the glass spherical lens. This permits the use of a relatively inexpensive spherical glass lens to provide most of the optical power, and permits the use of an inexpensive plastic lens to reduce aberration. Since most of the optical power is provided by the glass lens, the assembly shows little temperature dependence.
One particular embodiment of a light emitting unit 100 that uses a lens assembly 102 for changing the divergence of light emitted from a light source such as a semiconductor laser is schematically illustrated in
It will be appreciated that, although the term “collimated” is used to denote light that is propagating with little divergence or convergence, there are physical limits on how small the divergence can be, and that values of divergence cannot be smaller than the diffraction limited value. Accordingly, the term “collimated” is used here to cover light whose divergence or convergence is small, for example, less than 10 milliradians, and maybe less than 5 milliradians, but is not necessarily at the diffraction limit.
The collimated light 108 passes through a second lens 110, which may be referred to as a corrector lens. The second lens 110 has a refractive characteristic that at least partially compensates for the spherical aberration introduced by the first lens. For example, the second lens 110 has an aspheric refracting surface that compensates, at least partially if not fully, for the spherical aberration of the first lens, so that the light 112 exiting the second lens 110 is substantially free of spherical aberration. The second lens 110 typically has little optical power, and therefore has little, or no, effect on the divergence of the collimated light 108.
The second lens 110 may be formed from a plastic material, such as a polymer. For example polycarbonate, acrylic, cyclic olefin copolymer, polystyrene and styrene copolymers, such as NAS®, available from Nova Chemicals Corp, Pittsburgh, Pa., may be used for visible light, and may also be used for other wavelengths. Polyetherimide, available from GE Plastics, Brea CA, under the trade name Ultem®, is a plastic material that is commonly used for infrared light. The plastic material may conveniently be molded to the desired shape.
The collimated light 108 may then be focused using a third lens 114, or a combination of a third lens 114 and additional lenses, to an optical fiber 116, which may be a single mode fiber.
A graph comparing the calculated optical coupling efficiency of the lens assembly 102 with that of an entirely plastic lens system is shown in
Another graph, showing the calculated coupling efficiency for a purely spherical focusing system and a system having correction for spherical aberration is presented in
Typically, where the light source 105 is a semiconductor laser, the numerical aperture of the optical fiber 116 is less than that of the semiconductor laser, and so the optical power of the third lens 114 is less than the optical power of the first lens 106. Accordingly, the third lens 116 may be formed from glass or from a plastic material.
The light source 105, such as a laser, may be contained within a housing 118 having a window 120 or aperture to transmit the light 104. The housing 118 may also encompass the lens assembly 102. The input end of the fiber 116 may also be disposed within the housing 118.
A controller unit 122 may be used to control the light source 105. The controller unit 122 may be used to provide a drive current to operate the light source 105. The controller unit 122 may also stabilize the temperature of the light source 105. Where the light source 105 is a laser, temperature stabilization, for example through active cooling or heating, may be useful to maintain a constant output wavelength. The controller unit 122 may also tune the light source 105 to a desired wavelength if the light source 105 is tunable.
The relative separation between the first lens 106 and the second lens 110 is not very critical for efficient operation of the lens assembly 102.
Another embodiment of a light emitting system 400 is schematically illustrated in
The collimated light 408 passes through the plastic second lens 410, which corrects for the spherical aberration of the first lens 406. In the illustrated embodiment, the second lens 410 is a meniscus lens. It will be appreciated that the second lens 410 may be formed in one of a number of different geometries while still correcting for the spherical aberration. The collimated light 408 may be focused to a fiber 416 using a third lens 414.
The light source 405, such as a laser, may be contained within a housing 418, as illustrated, having a window 420. The first lens 406 may be attached to the window 420, or may be separate from the window. The housing 418 may also encompass the lens assembly, comprising the first second and/or third lenses 406, 410 and 414. Furthermore, the input end of the fiber 416 may also be included within the housing 405.
In another embodiment, a plastic meniscus second lens 510 may be attached to the glass first lens 406, as is schematically illustrated in
In another embodiment, schematically illustrated in
One of the refracting surfaces of the second lens may both correct for the spherical aberration and focus the light, as is schematically illustrated in
Since the numerical aperture of the plastic second lens 610 is significantly less than that of the glass first lens 606, the plastic second lens 610 does not introduce significant temperature dependence to the lens assembly.
The corrector lens need not be rotationally symmetric. A corrector lens that is not rotationally symmetric may be useful when the light is emitted from the light source with different angles of divergence in different divergent planes. Some types of semiconductor laser emit light with different divergence angles in different divergent planes, as is now explained with respect to
The asymmetrically diverging light 904 from the light source may be collimated using one or more lenses. In the illustrated embodiment, the light 904 from the light source 905 is collimated using two different lenses. Lens 906a is used to collimate the light in the x-z plane, and lens 906b is used to collimate the light in the y-z plane. Lenses 906a and 906b may be cylindrical or toroidal lenses. The use of such an arrangement, with two collimating lenses 906a and 906b positioned at different points along the optical axis 912 from the light source 905, permits the collimated beam to 908 have the same dimension in the x-direction as the y-direction.
The collimated light 908 may be corrected for aberration using a corrector lens. Any of the different types of corrector lens discussed herein may be used. In the illustrated embodiment, the lens 910 includes a correcting surface 910a and a focusing surface 910b to focus the light to the target 916. The correcting surface 910a may correct for spherical aberration arising in lenses 906a and 906b, and may also correct for spherical aberration arising in the focusing surface 910b. Since lenses 906a and 906b have different optical powers, the correcting surface 910a may have an asymmetric correcting profile, and so the correcting surface 910a may not be rotationally symmetric about the optical axis 912.
The correcting lens need not be integrated with a focusing lens, but may be separate from the focusing lens. Furthermore, there may be respective correcting lenses provided along the optical axis for each of the lenses 906a and 906b, where each correcting lens provides correction for spherical aberration in the propagation plane in which the associated lens reduces the divergence of the light, as is schematically shown in
As was noted above, the present invention is believed to be particularly applicable to focusing systems for semiconductor lasers. It will be appreciated, however, that the present invention is also applicable to other situations where highly divergent light is to be collimated and focused inexpensively, but without aberration and with low temperature dependence, and is not restricted to use with only semiconductor lasers.
It will be appreciated that the lens assembly, and light emitting systems using such lens assemblies need not be restricted only to those embodiments illustrated. For example, the first lens need not collimate the light from the light source. The light passing from the first lens may also be diverging, or may be converging. Furthermore, it will be appreciated that various optical surfaces of the lenses in the lens assemblies may be coated with anti-reflection coatings to reduce reflective losses. In addition, the target to which the light is focused need not be an optical fiber. The lens assembly may be used with different types of light source, operating at different wavelengths. The lenses used in the lens assembly may be designed and positioned appropriately for the desired operating wavelength.
Accordingly, the present invention should not be considered limited to the particular examples described above, but rather should be understood to cover all aspects of the invention as fairly set out in the attached claims. Various modifications, equivalent processes, as well as numerous structures to which the present invention may be applicable will be readily apparent to those of skill in the art to which the present invention is directed upon review of the present specification. The claims are intended to cover such modifications and devices.