This application claims foreign priority benefits under 35 U.S.C. § 119 to Danish Patent Application No. PA201901303 filed on Nov. 7, 2019, the content of which is hereby incorporated by reference in its entirety.
The present invention relates to a plate-and-shell heat exchanger and a heat transfer plate for a plate-and-shell heat exchanger.
Plate-and-shell heat exchangers comprise a plurality of stacked structured plates positioned within a shell or casing. The plates are connected in pairs such that a first fluid flow path for a first fluid is provided at least partially within the connected pairs of plates. The pairs of connected plates are designed to fluidly connect a first inlet opening to a first outlet opening of the heat exchanger, thereby forming the first fluid flow path. A second fluid flow path for a second fluid is provided outside of the connected pairs of plates and separated from the first fluid flow path by the plates. The second fluid flow path fluidly connects a second inlet opening to a second outlet opening.
The second fluid enters the shell of the heat exchanger through the second inlet opening, flows along the complex second fluid flow path inside the shell and out through the second outlet opening. As the second fluid enters the shell of the heat exchanger it undergoes a complex change from a tubular or cylindrical flow through e.g. a pipe into a branched flow past the various components of the inside of the heat exchanger.
Depending on the inside layout of the heat exchanger, the second fluid flow may be obstructed in some regions and/or guided in a non-uniform way, such that the heat transfer rate between the two fluids inside the heat exchanger is reduced. The present invention's goal is therefore to enhance the heat exchanger efficiency. This includes ensuring a symmetric flow distributing at both the shell side and the cassette side. A further object is to ensure optimal relations between pressure drop and pressure distribution at the both sides and increase heat distribution. Further, an object is to make a more robust heat exchanger to high pressures with even distribution over the outer parts enabling reinforcements close to the centre. In the present context ‘shell side’ refers to the flow path where the inside of the shell forms the distribution of the flow inlet and outlets by the sides of the heat transfer plates, and the cassette side refers to the connected and sealed flow paths formed by the connected plates themselves with inlet and outlet by the openings formed in the heat transfer plates.
This goal is achieved by the present invention's heat exchanger according to claim 1 and by a heat transfer plate for a heat exchanger according to claim 10. Further embodiments of the invention are subject of the dependent claims.
According to the first claim, a plate-and-shell heat exchanger is provided, which comprises a shell and a plurality of heat transfer plates within the shell. The shell may be of a cylindrical form and the heat transfer plates may be sized and formed to fit snugly into the shell. However, non-cylindrical shapes of the shell are also possible. The heat transfer plates form fluidly connected first cavities for providing a first fluid flow path for a first fluid flow. The shell forms a second cavity in which the plates are arranged and in which a second fluid flow path for a second fluid flow is provided. The second fluid flow paths is fluidly separated from the first fluid flow path by the plates. The first fluid flow path leads through inlet and outlet plate openings between adjacent plates, forming the cassette side, and the second fluid flow path leads through second inlet and outlet openings of the shell, forming the shell side. At least some of the plates comprise at least one recess in proximity of one plate opening and the second inlet or outlet opening. At least some the plates are symmetric along a cross sectional line of the heat exchanger extending orthogonal to a cross sectional line reaching from inlet to outlet plate openings. The heat exchanger is designed such that the recess, one plate opening and the second inlet or outlet opening may be positioned in one sector of the heat exchanger, which is separated from other sectors of the heat exchanger containing other recesses, the other plate opening and/or the other second opening.
Providing the recess, one of the plate openings and either of the second openings in the same sector makes it possible to create a distribution chamber within the shell, which facilitates an optimized distribution of the second fluid within the second cavity. The heat exchanger therefore comprises heat transfer plates which are formed for improving the distribution of the second fluid flow within the heat exchanger. Although the heat exchange surface of the recessed heat transfer plates is reduced compared to plates which comprise no such recess, the overall efficiency of the heat exchanger may be enhanced due to better distribution of the second fluid flow.
As a plurality of heat transfer plates is usually employed within the heat exchanger, an according number of recessed plates may be provided in the heat exchanger. The plates may be identical to each other, with respect to the shapes of their recesses. Or, alternatively, the shapes of the recesses may vary at some plates. In particular, the recesses of plates positioned further away from the second inlet and outlet opening may be smaller or larger than the recesses of plates positioned closer to the second inlet and outlet openings.
The term recess may be understood in a broad sense, referring to any curved, straight or combined curved and straight section of the plate. As the plate may usually be based on a circular shape, the recess may refer to any marginal portion of the plate which represents a deviation from the otherwise circular shape of the plate.
In a embodiment of the invention at least some of the plates comprise two recesses close to one plate opening and the second inlet or outlet opening. The two recesses may be symmetrical to each other. This definition of the positioning and the shape of the recesses relates to a cross-sectional view or cross-sectional plane of the heat exchanger, as will be more evident from the description of the figures. The presence of two recesses close to one plate opening and the second openings makes it possible to maximize the volume of the distribution chamber and thereby to optimize the distribution of the second fluid flow.
In another embodiment of the invention at least some of the plates comprise four recesses, two of which are close to the inlet plate opening and two of which are close to the outlet plate opening. Again, the positioning of the recesses relates to a cross-sectional view or plane of the heat exchanger. Independently of the number and positioning of the recesses, the plates of one heat exchanger may be identical to each other or at least some of the plates of one heat exchanger may have different numbers, shapes and/or positions of their respective recesses.
In another p embodiment of the invention two recesses, one plate opening and the second inlet opening or the second outlet opening are positioned in one distribution section of the heat exchanger, said distribution section corresponding to a section of the heat exchanger which spans an angle smaller than 120°, in particular smaller than 90° and preferably smaller than 85° in a cross-sectional view or plane of the heat exchanger. The terms section or distribution section of the heat exchanger as presently used may refer to a sector or wedge-shaped cut out from a cylindrically shaped heat exchanger. The section may therefore correspond to a portion of the heat exchanger which resembles a partial cylinder limited by two planes crossing each other at a centre line of the heat exchanger.
In another embodiment of the invention the heat exchanger comprises two distribution sections offset from each other by 180° and preferably separated from each other by guiding sections, said guiding sections preferably comprising curved outer portions, which align with an inner wall of the shell. The distribution sections are defined by the presence of the recess in the close vicinity of a plate opening and of a second opening.
In another embodiment of the invention the recess comprises at least one straight portion and/or at least one concave curved portion and/or at least one convex curved portion. The precise shape of the recess may be adapter to the overall geometry of the heat exchanger and for maximizing the distribution of the second fluid flow within the distribution chamber defined at least partially by the shape of the recess.
In another embodiment of the invention two recesses are provided and designed to form a distribution chamber of a u-shaped cross section. A u-shaped distribution chamber makes it possible to position the plate openings at least partially surrounded by the distribution chamber. This yields a design which makes it possible to distribute the second fluid more efficiently between the heat transfer plates of the heat exchanger while at the same time maintaining the size and therefore the heat transfer surface of the heat transfer plates as large as possible. In effect, the overall efficiency of the heat exchanger is increased.
In another embodiment of the invention the height of the distribution chamber is smaller than twice the height of the plate openings, in particular less than one and a half times the height of the plate openings and preferably about the same as the height of the plate openings. The height of the plate opening may be understood as its inner diameter in case of a circular plate opening. If the plate opening is not circular, its greatest or smallest inner width in a cross-sectional plane or its clearance in the direction defined by the second openings may correspond to the height of the plate opening. The direction defined by the second openings may correspond to the height of the heat exchanger as will be shown in the figures.
In another embodiment of the invention the plate is symmetrical about two axes in a cross-sectional view or plane of the heat exchanger. As the fluid flowing through the heat exchanger may at least partially display symmetrical path characteristics, a correspondingly symmetrical layout of the plate can further increase the overall efficiency of the heat exchanger. The plate may be symmetrical about the two axes being respectively the cross sectional line of the heat exchanger extending orthogonal to a cross sectional line reaching from inlet to outlet openings, and about said line reaching from inlet to outlet openings.
The recessed plates may interconnect in pairs at their outer rim.
The plates may be positioned symmetrically within the shell such that the two distribution chambers formed by the recesses are of equal size and shape. This gives an especially strong heat exchanger to high pressures. The symmetric positioning enables more event distribution of the flows, and with shells being e.g. circular or oval, the shell wall curvature assists in keeping the stack of heat transfer plates in position despite the flows and pressures. The present invention also relates to a heat transfer plate for a plate-and-shell heat exchanger according to any of the embodiment heat transfer plates. The heat transfer plate may feature any of or all the characteristics described above with respect to the heat exchanger and the corresponding heat transfer plate.
Further details and advantages of the invention are described with reference to the following figures:
The shell 20 may be of a hollow cylindrical shape and the plates 10 may be of a corresponding shape and size such that they can be fit into the shell 20. Other shapes of the shell 20 and plates 10 are also possible, however shapes are preferred, which at least partially allow for close positioning of the plates 10 to the shell 20.
The plates 10 form fluidly connected first cavities 11 for providing a first fluid flow path 12 for a first fluid flow indicated by the corresponding arrows. The first fluid flow enters and leaves the heat exchanger 100 through first inlet and outlet openings 23, 23′. The first cavities 11 are surrounded by two adjacent plates 10, which are connected to each other, as is shown more clearly in
The plates 10 are welded or brazed at their rims in pairs, two and two, forming first cavities 11 for a sealed first fluid flow path 12 from a first inlet opening 23 to a first outlet opening 23′. A plurality of such stacks are stacked and welded or brazed around the first inlet and outlet openings 23, 23′. The connected first inlet and outlet openings 23, 23′ form hollow volumes such as e.g. hollow cylinders reaching through the stack to distribute and circulate a first fluid along the sealed first fluid flow path 12. The second fluid flow path 22 formed outside of the sealed pairs of plates 10 and inside of the shell 20 is connected to second inlet and outlet openings 24, 24′. A second fluid flow enters and leaves the heat exchanger 100 through second inlet and outlet openings 24, 24′.
The shell 20 forms a second cavity 21 in which the plates 10 are arranged and in which a second fluid flow path 22 for a second fluid flow is provided. The second fluid flow enters and leaves the heat exchanger 100 through second inlet and outlet openings 24, 24′. The second fluid flow path 22 is separated from the first fluid flow path 12 by the plates 10. The heat exchange occurs between the two fluids flowing separated from each other by the plates 10.
The plates 10 may comprise plate openings 13, 13′ for connecting fluidly adjacent plates 10 to each other and to the first inlet and outlet opening 23, 23′ shown in
In contrast to the plate 10 shown in
The second fluid flow path 22 is guided between two adjacent pairs of connected plates 10 and separated from the first fluid flow path 12 by the plates 10 it passes. The second fluid flow path 22 comprises flat, narrow channels between closely positioned plates 10. For efficient heat exchange, the second fluid flow rate in the vertical direction and between the pairs of connected plates 10 as shown in
As can be seen in
This horizontal or axial component of the second fluid flow may be limited by the space available between the plates 10 and the inner wall of the shell 20. Accordingly, the heat transfer rate between the two fluids may be adversely affected by a lack of space between the plates 10 and the inner wall of the shell 20.
The right image shows a cross-section of the heat exchanger 100 at a longitudinal position which corresponds to the position of a gap between two pairs of connected heat transfer plates 10. The right image therefore shows the inside of the second cavity 21, which is separated from the first cavity 11 by the walls of the heat transfer plates 10. The second cavity 21 contains parts of the second fluid flow path 22, as indicated by the corresponding arrows. The cross section of the right image is therefore off-set with respect to the cross-section of the left image in an axial or longitudinal direction of the shell 20. The two openings 13, 13′ shown in the right image connect two neighbouring pairs of connected plates 10 and are part of the first fluid flow path 12 passing there through.
Inside the second cavity 21 the second fluid flow paths 22 leads from the second inlet opening 24 to the second outlet opening 24′. As can be seen in the upper portion of the right image, the second fluid flow path 22 needs to spread out upon entering the inside of the shell 20, in order for it to be distributed more evenly between adjacent heat transfer plates 10. Before leaving the shell 20, the second fluid flow path 22 needs to converge such that it can stream out of the shell 20 through the second outlet opening 24′. Depending on the precise geometry of the heat exchanger 100, the spreading out and convergence of the second fluid flow paths 22 may influence the efficiency of the heat exchanger 100. The present invention may facilitate both, the spreading out and the convergence of the second fluid flow path 22 within the second cavity 21.
The second fluid flow path 22 fills the second cavity 21. The second cavity 21 is bounded by the inside of the shell 20, the outsides of the pairs of connected plates 10, one of which is shown in the right image, and possibly further structures contained within the shell 20. The second flow path 22 enters the shell 20 through the second inlet and outlet openings 24, 24′, which may be positioned on opposite sides of the shell surface.
The two recesses 9 on the upper side of the heat exchanger 100, the inlet plate opening 13 and the second inlet opening 24 are positioned in a first distribution section 101 of the plate 10. The first distribution section 101 corresponds to a section of the heat exchanger which spans an angle smaller than about 90° of the cross-sectional view or plane of the heat exchanger 100 with respect to its central axis. The first distribution section 101 and a second distribution section 101′ are indicated by dashed lines on the heat transfer plate 10′.
The two distribution sections 101, 101′ correspond broadly to the portions of the second fluid flow path 22 shown in
The two distribution sections 101, 101′ are separated from each other by two guiding sections 102. Unlike the distribution sections 101, 101′, the guiding sections 102 comprise a radially outward outer portion 103 shaped as a circular line. The outer portions 103 of the guiding sections 102 are formed to fit close to the neighbouring inside of the shell 20.
In the following, the recess 9 located on the top left side will be described more closely. It is understood that some or all the recesses 9 of the heat exchanger may feature the mentioned characteristics. The recess 9 may comprise a concave curved portion 92. The concave curved portion 92 allows for an improved distribution of the second flow in between the pairs of connected heat transfer plates 10′ while at the same time maintaining a large surface area of the plates 10′. Additionally, a convex curved portion 93 may be provided at a position above or below either of the inlet or outlet plate openings 13, 13′. Two neighbouring concave curved portions 92 may be connected to each other by one or more convex curved portions 93.
The recesses 9 and the inner side of the shell 20 define a distribution chamber 104. The distribution chamber 104 can be u-shaped, the flanks of the u-shape being defined by the recess 9 and the inside of the shell 20. The portion connecting the flanks of the u-shape may be defined by the inside of the shell 20 and a portion of the plate 10 connecting the two recesses 9. The distribution chamber 104 functions as a connection volume between the second inlet and outlet openings 24, 24′ on the one side and, on the other side, the part of the second cavity 21 which is situated between the heat transfer plates 10′. In flowing through the distribution chamber 104 the second fluid is diverged and converged more smoothly when it enters and leaves the second cavity 21. The height of the distribution chamber 104, i.e. its extent in the vertical direction in
As illustrated in the recessed embodiments of
As further illustrated in the recessed embodiments of
The invention is not limited to the above-mentioned embodiments but may be varied in manifold ways. Features of the above-mentioned embodiments may be combined in any logically possible manner. All features and advantages including construction details and spatial configurations, which are disclosed in the claims, in the description and in the figures, may be essential to the invention, both, individually and in combination with each other.
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