This application relates generally to railway right-of-way maintenance equipment of the type used to repair and maintain railroad track. More specifically, the present invention relates to an apparatus for handling rail tie plates during replacement of rail ties.
Conventional railroad track consists of a plurality of spaced parallel wooden ties to which are attached a pair of spaced rail tie plates. Each tie plate is configured to rest on the upper surface of the tie and includes holes for receiving spikes or screws, as well as a canted seat or a cradle formation for receiving the bottom of the steel rail. Since two rails make up a railroad track, there are a pair of spaced tie plates on each tie. Some of the spikes are used to secure the tie plate on the tie and others are used to secure the base of the rail to the tie plate cradle.
During track maintenance operations, it is common to periodically remove worn out or rotten ties. This is accomplished by first removing the spikes which hold the plates to the tie as well as to the rail. Next, a machine, such as disclosed in commonly-assigned U.S. Pat. No. 6,463,858 which is incorporated by reference, lifts the rail and extracts the worn tie from underneath. As the tie is extracted, the loosened tie plates either fall into the rail bed or ballast, or are retained on the removed tie. Conventional practice is to manually remove the plates and throw them off to the side of the ballast so that they do not interfere with the replacement of the new tie. Once the new tie is inserted under the raised track, the plates must be reinserted in the appropriate position to support the rail and for re-spiking.
To avoid on the job injuries, especially those involved with handling tie plates, which typically weigh approximately 18-40 pounds and are heavy to manipulate, railways have attempted to mechanize the tie replacement and plate placement process as much as possible. One attempt has been to provide a mechanism which grips the plates and secures them to the rail as the tie is removed from beneath the plates. This system has not been widely accepted by the railroads because of its relatively complicated mechanism, and because in many instances the insertion of the new tie will cause particles of railway ballast to be retained on top of the tie and interfere with the repositioning of the tie plates. These conventional mechanisms have no way to remove unwanted ballast particles from the top surface of the tie.
Another drawback of conventional mechanized plate placement devices is that their speed is relatively slow and they cannot keep up with the other operations of the rail maintenance gang. Using manual removal and placement of tie plates, the tie replacement process typically operates at a rate of about 15 ties per minute. Conventional mechanized plate removal devices operate in the range of 3 to 5 ties per minute. At this point, this rate of production is unacceptable to the railroads.
Commonly-assigned U.S. Pat. No. 6,863,717 discloses a rail plate handling device that is designed for use in conjunction with the tie extraction and replacement machine disclosed in U.S. Pat. No. 6,463,858 discussed above. In operation, the plate handling device uses a pair of powered jaws to grasp the tie plate prior to tie extraction, and retract the plate away from the tie as it is extracted, then the jaws are released to drop the plate upon the rail ballast between the rails. The plates are then manually collected and repositioned for replacement of the ties. The device of the '717 patent was not commercially adopted due to operational speed constraints.
Thus, there is still a need for an improved rail plate handling device that decreases or eliminates manual handling of rail tie plates during the tie extraction and replacement process.
The above-identified objects are met or exceeded by the present plate handling system which uses the device of the '717 patent and modifies the operation so that the tie plate is grasped, retracted from the tie and held suspended while the old tie is extracted and the new tie reinserted, then the device places the plate upon the tie and reinserts the plate from the gage side. Alignment of the plate on the foot of the rail is achieved by using a control mechanism for manipulating gripping and lifting cylinders to lift one end of the plate so that a lip of the plate engages a foot of the raised rail. In more detail, after the tie plate is grasped, retracted to the gage side the rail is lowered, and the tie plate is then held suspended above the track on the gage side of the rail pending the extraction of the tie. The tie is then extracted, moved out of the way of the operation, and a new tie is obtained and inserted while the plate continues to be held suspended above the track. Upon insertion of a new tie, the rail is lifted, and the plate is lowered upon the upper surface of the tie. Next, the plate is pushed towards the lifted rail from the gage side, and is ultimately lifted off the tie on the gage side of the plate as the plate is pushed. The plate is pushed until the field side lip or shoulder of the plate is under the lifted rail, and the gage side lip then engages the foot of the raised rail, assuring proper left-to-right plate placement upon the tie. The rail is then lowered, and the device releases the jaws which had grasped the tie plate, and the jaws are moved out of the way of the rail so that the device is movable to the next tie needing replacement.
More specifically, a rail plate handling device is provided for removing and reinstalling plates located on rail ties on a railroad track having a pair of rails, each tie plate supporting one of the rails on an associated tie and having front and rear edges corresponding to the direction of travel along the railroad track, wherein at least one of the rails is raised from an operational position during the plate removal and installation process. The device includes a frame configured for movement relative to the track; at least one tie plate gripping assembly mounted to the frame, the assembly configured for grasping a selected tie plate at the front and rear edges between an adjacent one of the at least one raised rail raised from the operational position supported by the selected tie plate and the associated tie in the operational position upon which the plate was resting, pulling the selected plate away from the adjacent raised rail and away from the associated tie, retaining the selected plate in a suspended position above the track while the tie is extracted and a new tie inserted, and then replacing the suspended tie plate back upon the rail from a gage side of the rail.
The device includes at least one plate retracting cylinder constructed and arranged for retracting the plate from beneath the rail and for suspending the plate above the track, and also for lowering the plate back upon the rail and inserting the plate beneath the rail from the gage side.
The device includes a control mechanism connected to at least one retracting cylinder, and is constructed and arranged for manipulating the at least one cylinder for lifting a gage side of the selected tie plate from the tie as the plate is moved along the tie towards the rail, and for manipulating the tie plate so that a lip of the plate engages a foot of the associated rail.
The at least one gripping assembly is configured for pulling the plate upwardly away from the tie in a first operational direction, and pushing the plate upon the tie and towards the associated rail in a second, reverse operational direction.
A control mechanism is provided for sequentially triggering and controlling the lowering of the at least one tie plate gripping assembly mounted to the frame to the operational vicinity of a tie plate, the grasping of a selected tie plate, the pulling the plate inwardly away from the rail and upwardly away from the tie, the suspension of the tie plate above the track while the tie is extracted and a new tie inserted, replacing the same tie plate upon the new tie, and moving the tie plate along the new tie towards the associated rail from a gage side of the rail.
In another embodiment, a rail plate handling device for removing plates located on rail ties on a railroad track having a pair of rails, and includes a frame configured for movement relative to the track; at least one subframe pivotally engaged on the frame for movement between a raised and a lowered position; at least one tie plate gripping assembly mounted each subframe, the subframe including a pair of opposed gripping jaws configured for grasping a selected tie plate; and a control system connected to the at least one tie plate gripping assembly for removing a selected tie plate away from the rail from a gage side of the rail and for retaining the tie plate while the tie is replaced, and for replacing the tie plate upon a new tie and moving the tie plate towards the associated rail from the gage side.
In yet another embodiment, a method is provided for removing tie plates from railroad ties on a railroad track including a pair of rails, and includes:
grasping front and rear edges of a selected tie plate;
retracting the grasped tie plate in a direction away from the respective rail;
simultaneously raising the grasped tie plate to separate it from the corresponding tie;
suspending the grasped tie plate above the track while the tie is exchanged;
lowering the grasped tie plate upon the new tie; and
moving the tie plate along the new tie towards the rail from the gage side.
The method further includes raising a gage side of the tie plate as the plate is moved towards the rail so that a lip of the plate engages a foot of the rail.
In still another embodiment, a process is provided for replacing a tie plate on a railroad track during exchange of a tie, using a movable tie plate exchange device having at least one pivoting subframe and a pair of opposed, tie plate gripping jaws, including:
In a further embodiment, in conjunction with the present tie plate replacement system, an optional tie exchange process is provided and includes a pivoting lifting device that lifts an extracted tie away from the track along an arc and places it in a first position, then pivots to obtain a new tie located in a second position, and moving the new tie to an insertion position transverse to the tie.
Referring now to
The present device 10 includes a main frame 22 configured for movement relative to the track 12 and provided with a pair of generally parallel side members 24 and a pair of end members 26, which are connected at respective corners 28 to form a square or rectangular frame shape. Flanged rail wheels 30 are rotatably mounted at each corner 28. In the preferred embodiment, each wheel 30 is provided with a centering mechanism on each side of the frame for centering the main frame 22 relative to the track 12. In the preferred embodiment, the adjustment mechanism includes a centering cylinder 32 mounted to the frame 22 and configured for positioning the corresponding wheel relative to the frame 22. The cylinder 32 is a fluid power cylinder (hydraulic or pneumatic), but hydraulic types are preferred, as is the case with all of the fluid power cylinders in the device 10 described below. A feature of the invention is that, by adjusting the relative pressure to, and extension of, the cylinders 32, the frame 22 is maintained in a centered position upon the track 12.
Also found on the frame 22 is at least one and preferably four anchor points 34 preferably located on the end members 26. The anchor points 34 are provided in pairs, with one associated anchor point on each corresponding end member 26. A hydraulic control module and manifold 36 is also secured to the frame 22 for controlling the fluid flow to the various fluid power cylinders described below.
Attached to the frame 22 are at least one and preferably two generally “U”-shaped subframes 38, each being provided with a base member 40 to which are attached a pair of aims 42. Each arm 42 has a free end 44 which is pivotally secured to a corresponding one of the anchor points 34. In the preferred embodiment, the anchor points 34 are clevis mounts with the free ends 44 located between the clevis blades, however it is contemplated that a reversed orientation could also be suitable, provided secure pivoting action is achieved. In the preferred embodiment, two subframes 38 are secured to the frame 22 so that each of the bases 40 is associated with a corresponding side member 24. However, it is contemplated that the number and orientation of the subframes 38 may vary to suit the application.
The pivoting action of each of the subframes 38 relative to the frame 22 is controlled by a corresponding subframe control cylinder 46 (best seen in
Also included in the device 10, and mounted on at least one of the subframes 38 and ultimately to the frame 22, is at least one tie plate gripping assembly 50 configured for grasping a selected tie plate 18, pulling the plate away from the rail 14 and away from the tie 16, and subsequently releasing the plate. While, in the preferred embodiment, the device 10 in general, and the subframes 38 and the gripping assembly 50 specifically, are configured to move the grasped tie plate 18 inwardly away from the rail 14 and upwardly on an incline away from the tie 16, it is contemplated that other directions of separation of the plate from the track are contemplated, including outwardly away from the rail and/or horizontally away from the tie. More specifically, each gripping assembly 50, of which there are preferably two on the device 10, is associated with a corresponding side member 24. While two assemblies 50 and subframes 38 are preferably provided in the device 10, for simplicity, the construction and operation of only one of the subframes 38 will be described here. It will be understood that both subframes 38 and their associated components operate in the same manner
Included on each gripping assembly 50 is at least a pair of opposing jaws 52 which include a plate-engaging blade 54 and a throughbore 56 for slidably engaging a jaw guide bar 58. The jaws 52 reciprocate under operator control on the assembly 50 in a direction parallel to the corresponding rail 14. The jaw guide bar 58 is fastened at each end to a flange 60 on a guide block 62, two of which are provided to each gripping assembly 50. Movement of each of the jaws 52 is controlled by a gripping cylinder 64, each end of which is connected to a clevis or equivalent mount on a corresponding one of the jaws 52. Thus, retraction of the gripping cylinder 64 will bring the jaws 52 together, and extension of the gripping cylinder will separate the jaws.
A rail plate-contacting guide 66 is preferably freely slidably engaged on the jaw guide bar 58 between the two jaws 52. As the gripping cylinder 64 retracts and the jaws 52 grip corresponding front and rear edges of the tie plate 18 (best seen in
Referring now to
A tie jack 82 is preferably provided to the gripping assembly 50 for facilitating the removal of the tie plate 18 from the tie 16. Very often, upon the gripping of the tie plate 18 by the jaws 52, the tie 16 does not immediately become detached from the plate. To facilitate this detachment, the tie jack 82 includes a piston shaft (not shown), which depends generally vertically under fluid power to press against the tie 16 and disengage it from the tie plate 18. The tie jack 82 is preferably laterally offset from the gripping jaws 52 so that, upon the gripping engagement of the tie plate 18 by the jaws, the tie jack shaft will contact the tie 16.
Referring now to
In operation, and referring now to
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Referring now to
Once the plate 18 has been securely gripped as described above, at this time, if the tie plate 18 has not become totally detached from the tie 16, the tie jack 82 is engaged, which impacts the tie and ensures its separation from the plate. At this time, the rail 14 is lifted from the tie, using a rail lifting clamp and cylinder on the associated tie extraction device described in U.S. Pat. No. 6,463,858 or a separate piece of equipment.
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While a particular embodiment of the present rail tie plate handling system has been disclosed herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.
This application is a Nonprovisional of, and claims 35 USC 119 priority from U.S. Provisional Application Ser. No. 62/086,272 filed Dec. 2, 2014.
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