The present invention relates to the field of mechanical engineering and heat transfer, specifically to the field of heat exchangers having sets of stationary ducts separated by plates or sheets for heat exchanging fluids, the fluids being in contact with different sides of a wall. In particular, it provides a plate heat exchanger based on a surface constructed from the Hilbert curve.
Within the field of heat exchangers, an important part of indirect heat exchangers is the geometry used for the optimization of heat exchange between fluids at different temperatures, separated by an interface or wall.
Some geometrical configurations of indirect heat exchangers are known in the state of the art, but as industrial needs increase, it becomes necessary to create new, more efficient models.
Currently, there are plate heat exchangers that occupy a very important branch of indirect heat exchanger designs; one advantage of such plate heat exchangers is their potential to reach a higher ratio of heat transfer area per unit volume of the equipment. On the other hand, from a thermodynamic point of view, the best flow arrangement is the countercurrent heat exchanger.
An example of this type of exchanger is disclosed in document CN112923765, which describes a phase-change heat storage device, comprising an energy storage unit that is composed of a heat-retaining material, a turbulence unit, a fluid transportation channel, and a shell. This geometry contains a Hilbert curve-shaped metal framework and a phase-change filling material. In said heat-retaining material, the exterior of said shell is wrapped, wherein said metal framework in the Hilbert surface configuration is uniformly distributed within said shell, with a fluid passing transversely to the plane of the plates.
On the other hand, the document by Uwe Scheithauer (Potentials and Challenges of Additive Manufacturing Technologies for Heat Exchanger, Nov. 5, 2018) describes an article related to potential manufacturing technologies for heat exchangers. This paper suggests optimizing a heat exchanger by means of two objectives that define the scope of the design: on the one hand, the surface for heat exchanging should be maximal, and, on the other hand, the fluids flowing inside the heat exchanger should remain in it as long as possible. This is where fractals play a fundamental role in surface optimization. In particular, a surface generated from the Hilbert curve is one of the geometries that meets these characteristics.
However, the state-of-the-art background is silent with respect to applications of plate heat exchangers with fractal geometries having a fluid path optimization.
Consequently, there is a need to create a geometrical variety in heat exchanger plates containing channels with a geometrical shape such as the Hilbert surface, so that a fluid travels the curve described by said surface, thus maximizing the travel time and increasing the fluid path on said surface without increasing the volume of the equipment. At the same time, the layout can be configured so that the fluids flow countercurrent over the entire area of the heat transfer area, thus obtaining the maximum thermodynamic efficiency for a heat exchanger.
The present invention provides a plate heat exchanger having a heat transfer surface and fluid circulation channels based on the Hilbert curve, characterized in that it comprises: a three-dimensional structure of substantially quadrangular shape, formed by a plurality of stacked metal plates; a metal shell operatively covering said substantially quadrangular three-dimensional structure; a set of double channels for the circulation of a fluid 1 and a fluid 2, completely covering each of the metal plates forming said plurality of metal plates, following a Hilbert curve of arbitrary order; wherein said fluid 1 and fluid 2 enter, respectively, a first channel and a second channel of said set of double channels of each plate at opposite ends, circulating countercurrent along the entire area of the double channels; wherein said fluid 1 has a temperature T1 and said fluid 2 has a temperature T2, and wherein said temperatures T1 and T2 are different; a first main feed double duct supplying fluid 1 to said first channel of each of the plates, and a second main feed double duct supplying fluid 2 to said second channel of each of the plates; and a first main collector double duct for fluid 1 which has run through the channels of the plates, and a second main collector double duct for fluid 2 which has run through the complementary channels of the plates.
In a preferred embodiment, the plate heat exchanger is characterized in that the channels in each plate level completely cover its surface, permanently changing direction every one, two, or three hydraulic diameters of the channel, according to a Hilbert curve.
In another preferred embodiment, the plate heat exchanger is characterized in that the fluids 1 and 2 flowing through it flow countercurrent over the entire heat exchange area.
In another preferred embodiment, the plate heat exchanger is characterized in that it additionally comprises a pair of distribution headers operatively connected to each of the main feed double ducts and each of the main collector double ducts.
In a further preferred embodiment, the plate heat exchanger is characterized in that said pair of distribution headers direct the supplied fluids 1 and 2 towards their corresponding main feed double ducts, and collect the output fluids from each of their corresponding main collector double ducts.
In a preferred embodiment, the plate heat exchanger is characterized in that the supply of fluid 1 is made through multiple inlet openings, one per plate, which are arranged alternately towards the first channel or towards the second channel of each plate.
In another preferred embodiment, the plate heat exchanger is characterized in that, in accordance with the alternate supply of fluid 1 to the first channel or second channel of each plate, said fluid in this plate circulates countercurrent to the fluid 2 of the next plate of the three-dimensional structure formed by the plurality of stacked plates (12a, 12b, 12c).
In another preferred embodiment, the plate heat exchanger is characterized in that the supply of fluid 2 is made through multiple inlet openings, one per plate, which are arranged alternately towards the first channel or towards the second channel of each plate, following a sequence that is inverse to the sequence of the fluid 1 inputs.
In another preferred embodiment, the plate heat exchanger is characterized in that, in accordance with the alternate supply of fluid 2 to the first channel or second channel of each plate, said fluid in this plate circulates countercurrent to the fluid 1 of the next plate of the three-dimensional structure formed by the plurality of stacked plates (12a, 12b, 12c).
In a further preferred embodiment, the plate heat exchanger is characterized in that the collection of the processed fluids 1 and 2 is performed through multiple outlet openings, one per plate, through which the channels of the plates discharge said fluids towards their corresponding main collector double ducts.
Essentially, the plate heat exchanger (1) having a heat transfer surface and fluid circulation channels based on the Hilbert curve, which is the subject of the present invention, comprises: a three-dimensional structure of substantially quadrangular shape, formed by a plurality of stacked metal plates (12a, 12b, 12c); a metal shell (13) operatively covering said substantially quadrangular three-dimensional structure; a set of double channels (14a, 14b) for circulation of a fluid 1 (F1) and of a fluid 2 (F2), which completely covers each of the metal plates (12) forming said plurality of metal plates (12a, 12b, 12c), following a Hilbert curve of arbitrary order; wherein said fluid 1 (F1) and fluid 2 (F2) enter, respectively, a first channel (14a) and a second channel (14b) of said set of double channels (14a, 14b) of each plate (12) at opposite ends, circulating countercurrent along the entire area of the double channels (14a, 14b); wherein said fluid 1 (F1) has a temperature T1 and said fluid 2 (F2) has a temperature T2, and wherein said temperatures T1 and T2 are different; a first main feed double duct (15a) supplying fluid 1 (F1) to said first channel (14a) of each of the plates (12), and a second main feed double duct (15b) supplying fluid 2 (F2) to said second channel (14b) of each of the plates (12); and a first main collector double duct (16a) for fluid 1 (F1) which has run through the channels (14a, 14b) in the plates (12), and a second main collector double duct (16b) for fluid 2 (F2) which has run through the complementary channels (14) of the plates (12).
In the context of the present invention, and by way of general clarification throughout the description, the dimensions of the plate heat exchanger (1), as well as its component parts, in no way limit the scope of protection.
In the context of the present invention, and without limiting the scope thereof, a shell will be understood as an outer framework that provides consistency and protection to its contents. In a preferred embodiment, and without limiting the scope of protection, the metal shell (13) covering the three-dimensional structure is thermally insulated. In an even more preferred embodiment, the materials of said metal shell (13) that provide said thermal insulation also do not represent a limiting feature for the present invention.
The present invention, as schematically illustrated in
In the context of the present invention, for simplicity and without limiting the scope of the present invention, reference will be made to the first fluid as fluid 1 (F1) and to the second fluid as fluid 2 (F2); wherein said fluid 1 (F1) enters at a temperature T1i and exits at a temperature T1o, and said fluid 2 (F2) enters at a temperature T2i and exits at a temperature T2o. Indistinctly, the first fluid can be referred to as hot fluid and the second fluid as cold fluid, when T1i is higher than T2i, or vice versa; the foregoing not limiting the scope of the present invention. Additionally, by way of general clarification, with respect to
In the present invention, the Hilbert curve is used as a generating line to trace the wall separating fluids 1 (F1) and 2 (F2) in the channels (14a, 14b) through which these fluids circulate over each plate (12). The Hilbert curve may be constructed by a multi-scale recursive procedure, which produces a self-similar geometry at different size scales. By varying the number of repetitions of the recursive procedure, curves of greater or lesser complexity are obtained. These Hilbert curves can be classified by the order they occupy in the generation sequence.
Fluids flow through channels (14a, 14b) where they permanently change direction by advancing one, two, or three hydraulic diameters along the channels (14), favoring the separation of the boundary layer at all these deviations and thereby increasing the overall convection coefficient.
The hydraulic diameter (Dh) is a term commonly used in hydraulics when handling fluids in non-circular channels and pipes. By means of this concept, it is possible to study the flow behavior in the same way as if it were a circular section pipe. The formula for calculating this is as follows:
Where A is the cross-sectional area of the duct and P is the wet or damp perimeter.
In a preferred embodiment that is particularly advantageous, and without limiting the scope of protection, the order of the Hilbert curve allows to graduate how densely the channels (14) cover the surface of the plates (12). However, it does not limit the scope of the present invention, and different embodiments can be obtained by varying the order of generation of the Hilbert curve.
In a preferred embodiment, and without limiting the scope of protection, as schematically illustrated in
Thus, in this preferred embodiment, without limiting the scope of the present invention, the pattern produced by the Hilbert curve and its complementary curve separates the entire quadrangular contour into these two channels (14a, 14b). Said channels (14a, 14b) have two openings each, at the left and right ends of the quadrangular contour. Through these openings, fluids 1 (F1) and 2 (F2) enter their corresponding channels (14a, 14b), and exit them after passing through the entire channel (14). The inflow of the fluids occurs at opposite ends, so that when passing through the channels (14a, 14b) they always circulate countercurrent.
In a further preferred embodiment, and without limiting the scope of protection, the upper and lower walls of these channels (14a, 14b) are obtained by placing plates (12) above and below having the same geometrical pattern of channels (14). Thereby, each of the two channels (14a, 14b) shown in
To obtain this flow configuration, the inlets and outlets of the upper and lower levels are alternated with respect to the inlets and outlets of the level shown in
The described plurality of stacked plates (12a, 12b, 12c) generates a three-dimensional arrangement of heat transfer surfaces, although the flow channels are curved multiple times, so that the heat transfer in the heat exchanger (1) is three-dimensional; thereby obtaining a flow arrangement that produces maximum thermodynamic efficiency while maintaining a compact shape.
Similarly, the channels (14b) of fluid 2 (F2) at each level are surrounded by channels carrying fluid 1 (F1) circulating countercurrent, from which they receive heat: a channel (14a) from the side and channels (14b) from above and below. To alternate the side (left or right) through which a fluid enters, there are two feed manifolds (15a, 15b) on each side for each fluid. The openings connecting the Hilbert channels to these feed manifolds (15a, 15b) vary alternately from one level to the next, as shown in
This plurality of stacked plates (12a, 12b, 12c), with Hilbert channels, to which fluids 1 (F1) and 2 (F2) are supplied through multiple feed manifolds (15a, 15b), and from which they receive the fluids in collector manifolds (16a, 16b) after passing through the channels (14a, 14b), produces a tower type structure. Hereinafter, for simplicity and without limiting the scope of the present invention, a tower type structure with a rectangular base will be referred to as a tower type structure. The height of this tower is configurable in its construction, and depends on the number of plates (12) that it is decided to put on the plurality of stacked plates (12a, 12b, 12c). Thus, the ratio of height to lateral dimensions of the heat exchanger (1) can be adjusted depending on the available space.
In a preferred embodiment, and without limiting the scope of the present invention, at the upper ends of the feed manifolds (15a, 15b) and collector manifolds (16a, 16b) there are distribution headers (17a, 17b) which allow to operatively connect the heat exchanger (1) to ducts or pipes for conveying the fluids 1 and 2 to and from the heat exchanger (1), as schematically illustrated in
Filing Document | Filing Date | Country | Kind |
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PCT/CL2021/050122 | 12/22/2021 | WO |