The disclosure generally relates to a plate heat exchanger of the kind that includes a package of heat transferring plates and two end plates between which the package of heat transferring plates are kept together. More specifically, the disclosure involves a plate heat exchanger having an arrangement for automatically opening the plate heat exchanger for permitting inspection, cleaning, repair, insertion, replacement and/or removal of heat transferring plates and the like.
A plate heat exchanger of the kind generally described above may need to be opened relatively often, for example once every day depending upon the application or industry to permit inspection and/or cleaning of the heat transferring plates. This may require the removal of one or more plates for closer inspection or cleaning. Typically, one of the end plates is fixed while the other is movable. The movable plate is movable towards the fixed end plate to close the plate heat exchanger and is movable away from the fixed end plate to open the plate heat exchanger. Tightening bolts with nuts may be used to keep the end plates together. To open the plate heat exchanger by moving the movable end plate, either the bolts or the nuts have to be rotated, so that the end plates and thus the heat transferring plates may be moved away from each other.
An example of such a plate heat exchange is disclosed in U.S. Application Publication No. 2009/0095457. This plate heat exchanger includes a drive unit for moving the movable end plate relative to the fixed end plate. The drive unit includes a motor which drives the tightening bolts (six tightening bolts) in a synchronized manner. The drive unit also includes a gear box arranged on each tightening bolt to reduce the required motor torque, and the gear boxes are connected to the motor by a shaft-and-belt arrangement. The shaft-and-belt arrangement is configured so that three of the gear boxes are connected to each other by one set of gear box shafts and the other three gear boxes are connected to each other by other gear box shafts. The gear box shafts are connected to the motor by belts. The operation of the motor results in rotation of the motor shaft, and this rotation of the motor shaft is transferred to the gear box shafts by way of the belts and further to the gear boxes to drive all the tightening bolts in a synchronized manner, thereby moving the movable end plate relative to the fixed end plate.
This known drive unit, while suited to rotate the tightening bolts to move the movable end plate relative to the fixed end plate, is susceptible of various improvements. For example, the drive unit tends to be rather mechanically complex, requiring the shaft-and-belt arrangement to transfer the driving force of the motor to each of the tightening bolts. This mechanically complexity increases cost and can also raise concerns both from a hygienic design and from a safety point of view. This known arrangement is also not well suited to allow control and feedback of torque, speed and number of rotations of each individual tightening bolt.
The heat exchanger disclosed here includes a plurality of heat exchanger plates, a first end plate, a second end plate spaced apart from the first end plate, with the plurality of heat exchanger plates positioned between the first and second end plates, a plurality of motors that collectively define a drive unit, and a plurality of threaded tightening bolts that each extend between the first end plate and the drive unit, and that each extend through the second end plate. The threaded tightening bolts each include a respective bolt head that bears directly or indirectly against either the first end plate or the second end plate. A plurality of nuts are also provided, each in threaded engagement with a respective one of the threaded tightening bolts and arranged to bear directly or indirectly against either the second end plate or the first end plate so that the bolt head and the nut associated with each respective threaded tightening bolt bear directly or indirectly against different ones of the first and second end plates. The threaded tightening bolts and the nuts are arranged for relative movement of the first and second end plates towards or away from each other, and each of the is motors is operatively connected to a respective one of the threaded tightening bolts so that each of the threaded tightening bolts is rotatable independently of others of the threaded tightening bolts. The bolt heads and the nuts are coupled to the respective end plates in a manner such that the bolt heads and nuts are prevented from moving axially away from their respective end plates upon operation of the respective motors.
According to another aspect, a plate heat exchanger comprises: two end plates spaced apart from one another; a package of heat exchanger plates positioned between the two end plates; and a plurality of threaded tightening bolts that each extend from one of the end plates and through the other end plate. The threaded tightening bolts each include a respective bolt head that is associated with and bears directly or indirectly against a first of the two end plates. The plate heat exchanger also comprises a plurality of motors as well as a plurality of nuts each in threaded engagement with a respective one of the threaded tightening bolts, with each nut being associated with and arranged to bear directly or indirectly against a second of the two end plates. The threaded tightening bolts and the nuts are arranged to effect relative movement of the first end plate and the second end plate towards or away from each other. The motors are each operatively connected to a respective one of the threaded tightening bolts so that each motor rotates the respective threaded tightening bolt to rotate each of the threaded tightening bolts independently of others of the threaded tightening bolts. The bolt heads and the nuts are operatively coupled to the first and second end plates respectively in a manner such that operation of the respective motors and rotation of the threaded bolts in one direction decreases a distance between the end plates while operation of the respective motors and rotation of the threaded bolts in an opposite direction to the one direction increases the distance between the end plates. The plurality of motors includes a number of motors, and the plurality of threaded bolts including a number of threaded tightening bolts, and the number of threaded tightening bolts is equal to the number of motors.
The plate heat exchanger disclosed here will be described in more detail with reference to the accompanying drawings figures which are briefly described below.
Set forth below with reference to the accompanying drawings is a detailed description of embodiments of a plate heat exchanger and manner of operation representing examples of the plate heat exchanger and manner of operation disclosed here. The relative dimensions or scales on the drawings may be exaggerated or different from actuality/reality for convenience of description and illustration.
Heat exchangers are used for transferring heat between two fluids separated by a solid body. Heat exchangers can be of several types, the most common of which are spiral heat exchangers, tubular heat exchangers and plate heat exchangers. Plate heat exchangers are used to transfer heat between a hot and a cold fluid that are flowing in alternate flow passages formed between a set of heat exchanger plates. The arrangement of heat exchanger plates defined above is enclosed between end plates that are relatively thicker than the heat exchanger plates. The inner surface of each end plate faces the heat transfer plates.
Each of the heat exchanger plates 1 discussed above includes, in a manner known per se, a corrugation or pattern for increasing the heat transfer and a number of port holes, typically four, for forming a corresponding number of port channels extending through the plate package and for connection with the flow passages formed between the heat exchanger plates 1.
The end plate 2 is suitably provided with a number of ports or connections corresponding to the port holes of the heat exchanger plate 1. The other end plate 3 are also provided with a number of ports or connections corresponding to the port holes of the heat exchanger plate 1.The ports of the end plate 2 are each be provided with a blind cover.
Flexible gaskets 8 (best shown in
As mentioned above, the movable end plate 3 is pressed or moved towards the fixed end plate 2 to form a plate package of the heat exchanger plates 1 positioned between the fixed end plate 2 and the movable end plate 3. Threaded tightening bolts 9 are used to keep the heat exchanger plates 1 together. The tightening bolts 9 extend between one of the end plates (the fixed end plate 2 in the illustrated example) and a drive unit 10 arranged on the support column 5. The tightening bolts 9 also pass through holes, recesses or cut-outs in the longer sides of the two end plates 2, 3. Each tightening bolt 9 includes a bolt head (bolt head means) 11 at one of its ends, possibly situated at the outside of (or integrated in) the end plate 2 as shown in
The drive unit disclosed here is comprised of a plurality of electrical motors, each associated with and operatively connected to at least one tightening bolt. The drive unit may include two motors, three motors or more. Referring to
The electrical motors 14a, 14b, 14c, 14d, 14e, 14f may be electrical servo motors. The servo motors may be servo motors with a hygienic design or servo motors without a hygienic design. When using servo motors without a hygienic design, the servo motors should preferably be housed in cabinet like the cabinet 17a shown in
Each of the servo motors may be provided with appropriate gearing to achieve direct drive of the threaded bolts without requiring excessively large servo motors. The gearing also facilitates smooth start and stop of the rotation of the tightening bolts.
To be able to remove, replace or insert heat exchanger plates 1 of the plate heat exchanger, at least one tightening bolt 9 on one side of the plate package may be removable, preferably the intermediate tightening bolts 9b located vertically between the other two tightening bolts 9a and 9c. The removable tightening bolt 9b may be located on any side of the plate package. If only one removable tightening bolt 9b is provided it can be located according to the preference of the user. In the illustrated embodiment representing an example of the disclosed plate heat exchanger, the removable tightening bolt is positioned on the longer side of the plate package. The plate heat exchanger may include two or more removable tightening bolts 9b. In the illustrated embodiment, the plate heat exchanger includes a total of two removable tightening bolts 9b, one of which is positioned on one of the longer sides of the plate package and the other of which is positioned on the opposite longer side of the plate heat exchanger.
Each removable bolt 9b is equipped with one shaft connection 18 (see
As discussed above, each tightening bolt 9 includes a bolt head (bolt head means) 11 situated at the end plate 2 (see
The end plate 2 includes a cut-out or recess 21 (see
The end plate 2 has holes located in each corner of the end plate 2, as depicted in
The nuts 12, such as shown in
Each of the nuts 12, 12a, 12b, 12c is attached to the end plate 3 by a respective nut fixing device 24, 24a, 24b, 24c such as shown in
The nut fixation device 24 allows the nut 12 to only be mounted in two positions, separated rotationally 180° from one another. The tolerances of the fixation mounting screws are smaller than half the thread elevation of the bolt 9b. This combination helps guarantee that the nut 12b is correctly refitted and synchronized. As seen from
The nut 12 provided at the end plate 3 is designed to take up deviations both radially and in alignment. The nut 12 rests on spherical washers 25 as illustrated in
The nut 12 is allowed to move radially as a hole through the end plate 3 is sized to possess a clearance relative to the bolt 9. The nut 12 has groove for rotational fixation which fits to the fixation device 24. The groove is mounted vertically to allow the nut 12 to slide and incline mainly in vertical direction, the direction which is most likely to deviate. The flexible design is made to allow the nut 12 mainly (only) to take up the axial forces created by the gaskets 8 and media pressure and not be stressed by any forces created by tolerances in the frame.
The open design of the nut assembly (12, 24, 25) provides for relatively easy inspection and cleaning, and the clearance between all components allow cleaning water to flush out of the design. This may make seals unnecessary. The nut 12 may be equipped with a grease nipple 41 to allow the threads inside the nut 12 to be properly lubricated.
Now the operation of the plate heat exchanger 100 will be briefly described. The operation of each electrical motor 14a, 14b, 14c, 14d, 14e, 14f produces a rotational output that is applied to the respective threaded bolt. All of the threaded bolts 9 may thus rotate at the same time, and at the same speed if the motors 14a, 14b, 14c, 14d, 14e, 14f are controlled to effect such a result. Because the nuts 12 are connected to or fixed relative to the end plate 3 and the bolt heads 11 are connected to or fixed relative to the end plate 2 in the above described manner according to the illustrated embodiment representing one example of the disclosed heat exchanger, the end plate 3 during all of its movement will be maintained in a position in which the end plate 3 is parallel with the end plate 2. The package of heat exchanger plates 1 will thus be compressed and opened to the same degree along its entire circumference. That is, if the plate heat exchanger 100 is in the closed configuration and the motors 14a, 14b, 14c, 14d, 14e, 14f are operated to rotate the threaded bolts, the movable end plate 3 will move away from the fixed end plate 2 (i.e., the distance between the end plates 2, 3 will increase), thus opening the plate heat exchanger. On the other hand, if the plate heat exchanger 100 is in the open configuration and the motors 14a, 14b, 14c, 14d, 14e, 14f are operated to rotate the threaded bolts, the movable end plate 3 will move toward the fixed end plate 2 (i.e., the distance between the end plates 2, 3 will decrease), thus closing the plate heat exchanger.
When the plate heat exchanger 100 is opened, the tightening bolt/bolts 9b can be removed to enable full access to the heat exchanger plates 1. It is thus possible to remove heat exchanger plates 1 from the plate heat exchanger 100 for cleaning, inspection or the like of the heat exchanger plates 1. The opening of the heat exchanger also enables the insertion of more heat exchanger plates 1 or the insertion of cleaned, inspected or exchanged heat exchanger plates 1.
The bolt 9b is removed from the plate heat exchanger 100 by disconnecting the shaft connection 18 between the drive unit 10 and the movable end plate 3; unfastening both the bearing unit 20b from the end plate 2 and the nut fixation device 24b from the end plate 3, and removing the bolt 9b radially with its connected parts. This same procedure may be used to remove other removable bolts from the plate heat exchanger 100 such as the removable bolt on the opposite side of the plate package. After the heat exchanger plates 1 are maintained, as desired the process is reversed and the tightening bolt or bolts 9b are re-installed and the parts are fastened. The drive unit 10 moves the movable end plate 3 towards the fixed end plate 2, pressing the heat exchanger plates 1 together to again form the plate package and making the plate heat exchanger 100 ready for operation.
Along the frame of the plate heat exchanger 100 a safety switch is mounted in the form of a line breaker 50 or a light barrier following the sides of the plate heat exchanger 100 as shown in
The drive unit 10 forming a part of the plate heat exchanger 100 disclosed here and comprised of the individual motors each operatively connected to one of the threaded bolts 9 possesses a relatively simple construction for rotationally driving or rotating each of the threaded bolts 9. A smaller housing or cabinet is thus possible. There are no moving parts in the housing or cabinet 17a that houses the motors 14a, 14b, 14c, 14d, 14e, 14f. The drive unit 10 does not include shaft-and-belt arrangements for transferring rotational operation of the motors or other moving parts. A hygienic design of the driving unit 10 is thus possible. Such a hygienic design also makes it possible to mount the motors and associated gear boxes externally, and to have a separate electronic cabinet or housing.
The drive unit 10 forming a part of the plate heat exchanger 100 here allows each of the threaded tightening bolts to be rotated by way of a dedicated motor. The drive unit construction here is also significantly less costly than a solution involving shaft-and-belt arrangements and other movable parts.
The drive unit 10 with individual motors 14a, 14b, 14c, 14d, 14e, 14f each rotatably driving a respective one of the threaded tightening bolts makes it possible to apply the same closing force every time regardless of the number of plates and any geometrical variations that may exist between different heat exchange plates. The force required to close the package of plates and achieve the A-dimension (which A-dimension typically remains constant) may vary over time depending upon, for example, gasket wear. The A-dimension refers to the dimension between the inner surfaces of the end plates 2, 3 (or the sum of the dimensions between the inner surfaces of all adjacent heat transfer plates when in metal to metal contact). The torque applied by the motors depends on the force required to close the package of heat exchange plates and achieve the A-dimension. Also, the torque applied to the middle (vertically middle) threaded tightening bolts may be less than the torque applied to the other threaded tightening bolts (corner threaded tightening bolts) because the middle threaded tightening bolts typically may not require as much force to close as the corner threaded tightening bolts.
The configuration of the drive unit allows application of individual torque or distance control on each of the threaded tightening bolts. That is, the torque applied to each threaded tightening bolt by the respective servo motor can be varied depending upon the circumstances and particular application, and possibly also based on feedback received about rotation of the threaded tightening bolts. Also, using torque/distance feedback, it is possible to predict necessary gasket service. Gasket lifetime prediction may also be possible.
The plate heat exchanger may also be configured to include a hybrid system for tightening/loosening the tightening bolts. For example, a hybrid system may be employed utilizing the combination of an automated closing process and a manual closing process in which motors are used on some of the tightening bolts, but not all of the tightening bolts. For a relatively smaller plate heat exchanger, it might be possible to use two (2) motors for rotating two of the tightening bolts, while relatively larger plate heat exchangers might require four (4) motors. The largest plate heat exchangers could then utilize one motor for each tightening bolt. Of course, different variations might be employed depending upon the total number of tightening bolts in the plate heat exchanger. The tightening bolts not operated by motor can be closed manually as the last closed tightening bolts. If the motors are sufficiently powerful to provide the proper torque with the right balance of motor and gear box, the requirement for motors may be in pairs rather than one per bolt so that two tightening bolts are operated by a common motor.
In the described embodiments the plate heat exchanger 100 is provided with three tightening bolts on each side of the plate package, one of which is the removable tightening bolt. The number and positions of the tightening bolts is decided based upon most cost effective design of the drive unit and the heat exchanger plates, and therefore there may be further tightening bolts if that is needed in view of the construction of the plate heat exchanger and the work that it to be performed.
Therefore more than one tightening bolt may be needed to be removed to allow the heat exchanger plates to be taken out or inserted in the plate heat exchanger. When a tightening bolt with nut is removed it is preferably refitted in a manner that helps guarantee that the synchronized position between the different nuts of the movable end plate is unchanged. Otherwise the result may be that the plate package is unaligned with leaking gaskets or seized/worn threads as result.
The above described connection of the bolt heads and the nuts with the respective end plates may be accomplished in many different ways within the scope of the present invention.
By having a partially removable tightening bolt a simple construction can be achieved since the drive unit will not be affected by the removal of the removable part of the tightening bolt because the shaft (the second part of the tightening bolt) remains connected to the drive unit after the removal of the removable part of the tightening bolt.
The drive unit is located as far away as possible from the plate package to avoid that the drive unit is exposed to heat from the process.
The detailed description above describes a plate heat exchanger and manner of operation representing examples of the inventive plate heat exchanger and manner of operation disclosed here. The invention is not limited, however, to the precise embodiments and variations described. Various changes, modifications and equivalents can be effected by one skilled in the art without departing from the spirit and scope of the invention as defined in the accompanying claims. It is expressly intended that all such changes, modifications and equivalents which fall within the scope of the claims are embraced by the claims.
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