The present invention relates to a plate removing apparatus for manually removing a plate mounted on a plate cylinder.
A conventional plate removing apparatus has, as shown in U.S. Pat. No. 6,561,039, a plate cylinder rotatably supported by a pair of frames opposing each other through a predetermined distance, a cover which is provided in front of the plate cylinder and has an opening for plate exchange and the like, and a plate making unit which is supported to be movable between a position to cover the opening of the cover and a position to open the opening and makes a plate at the position to cover the opening. In the plate removing apparatus having this structure, when the plate is to be removed, the plate making unit is moved to the position to open the opening. The plate released by the plate clamp of the plate cylinder is removed through the opened opening.
In the conventional plate removing apparatus described above, when the plate is to be removed, the front surface of the plate cylinder is opened to be set in the open state. A tool or rag may erroneously enter a printing unit through the opening. When the tool or rag enters the printing unit, not only it scratches or damages the plate cylinder or an ink roller, but also the printing press itself may break down.
It is an object of the present invention to provide a plate removing apparatus which prevents a plate cylinder, ink roller, and the like from being scratched or damaged, and simultaneously failure of the printing press itself.
In order to achieve the above object, according to the present invention, there is provided a plate removing apparatus comprising a plate cylinder rotatably supported between a pair of frames opposing each other through a predetermined distance, a first cover member provided to a front side of the plate cylinder and supported between the pair of frames, a swing member which swings between a closing position to close at least part of a space formed between the pair of frames and an opening position to open the space, a second cover member which moves from a retreat position to an operative position, when the swing member is located at the opening position, to close the space opened by the swing member, and an open portion which is formed in the second cover member and through which a plate mounted on the plate cylinder is removed when the second cover member is located at the operative position.
A plate removing apparatus according to an embodiment of the present invention will be described with reference to FIGS. 1 to 11.
As shown in FIGS. 1 to 3, a leading edge plate clamp 4 which grips the leading edge of a plate and a trailing edge plate clamp 5 which grips the trailing edge of the plate are arranged in a notch formed in the outer surface of a plate cylinder 1 rotatably supported by a pair of frames 2 and 3. The leading edge plate clamp 4 and trailing edge plate clamp 5 grip and release the plate by swinging cam levers 8 and 9, axially mounted on a leading edge cam shaft 6 and trailing edge cam shaft 7, respectively, projecting from the end face of the plate cylinder 1 with a gripping change wheel 28 (to be described later). As shown in
As shown in
In this structure, when a tool or the like comes into contact with the safety bar 15 and the safety bar 15 pivots against the posture holding force of the ball plunger 17, the limit switch 16 is actuated to perform a control operation of stopping rotation of the plate cylinder 1 and blanket cylinder 10. A cylindrical plate guide bar 18 having substantially the same length as that of the safety bar 15 is attached between the brackets 14 on the two sides to be parallel to the fixed shaft 12.
A gripping change unit 20 which causes the leading edge plate clamp 4 and trailing edge plate clamp 5 to grip and release the plate will be described.
A pivot shaft 21, the axial movement of which is regulated, is rotatably supported by the frame 3. The proximal end of a lever 22 is axially mounted on that projecting end of the pivot shaft 21 which projects outside the frame 3. One end of a lever 23 is pivotally mounted on the swing end of the lever 22. The other end of the lever 23 is connected to the rod (not shown) of a first air cylinder having a cylinder end pivotally mounted on the frame 3. When the rod moves forward or backward, the pivot shaft 21 pivots through the levers 23 and 22.
The proximal end of a lever 24 is axially mounted on the projecting end of the pivot shaft 21 inside the frame 3. The swing end of the lever 24 is pivotally mounted on the central portion of a wheel lever 25. The proximal end of a lever 27 is pivotally supported by a shaft 26 vertically extending from the frame 3. The swing end of the lever 27 is pivotally mounted on one end of the wheel lever 25. In this structure, the levers 24 and 27 and the wheel lever 25 form a four-articulated link. When the pivot shaft 21 pivots clockwise or counterclockwise in
The gripping change wheel 28, which selectively corresponds to the cam levers 8 and 9 in accordance with the pivot phase of the plate cylinder 1, is pivotally mounted on the other end of the wheel lever 25. As the wheel lever 25 moves forward or backward, the cam lever 8 or 9 is swung by the gripping change wheel 28 in a range between the position indicated by a solid line and the position indicated by an alternate long and two short dashed line in
More specifically, when the leading edge cam shaft 6 pivots counterclockwise in
When the trailing edge cam shaft 7 pivots counterclockwise in
A plate pressing unit 30 will be described with reference to
Referring to
The proximal ends of levers 34 are axially mounted on those projecting ends of the pivot shafts 31 which project inside the frames 2 and 3, respectively. One end of each lever 35 is pivotally mounted on the swing end of the corresponding lever 34. The proximal ends of a pair of opposing wheel levers 36 are pivotally supported by the two ends of the fixed shaft 12. A shaft 37 horizontally extends between the swing ends of the wheel levers 36. A plurality of plate pressing wheels 38 are rotatably supported by the shaft 37 such that axial movement of the plate pressing wheels 38 is regulated. A flexure preventive lever 39a extends between fixing elements 39 axially mounted on the two end sides of the shaft 37, to be parallel to the shaft 37. The flexure preventive lever 39a regulates flexure of the shaft 37 which is generated when the plate is pressed against the outer surface of the plate cylinder 1 by the plate pressing wheels 38, as will be described later. The other end of each lever 35 is pivotally mounted on the central portion of the corresponding wheel lever 36.
In this structure, when the second air cylinders actuate in the first direction and the respective pivot shafts 31 pivot clockwise in
A cover unit 40 will be described with reference to
A lower cover member 41 serving as a second cover member has a substantially prismatic shape, as shown in
The two ends of an upper cover member 43 which has a V-shaped section and serves as the second cover member are attached to the two ends of the shaft 37 through brackets 44, such that the cover member 43 opposes the inner surface of the lower cover member 41, as shown in
A plate removal port 45 serving as an open portion extending along the shaft 37 is formed between the upper end of the cover surface 41a of the lower cover member 41 and the lower end of the cover surface 43a of the upper cover member 43. A plate introduction port 46 through which the plate is introduced to the plate guide portions 41b and 43b is formed on the plate cylinder 1 side which is opposite to the plate removal port 45 through the plate guide portions 41b and 43b. The space between the lower plate guide portion 41b and upper plate guide portion 43b gradually decreases from the plate introduction port 46 on the plate cylinder 1 side toward the plate removal port 45. More specifically, a space L1 of the plate removal port 45 in the direction of thickness of the old plate 53B to be removed is set smaller than a space L2 of the plate introduction port 46. In this case, the section of a shape formed by the plate guide portions 41b and 43b, plate removal port 45, and plate introduction port 46 in a direction perpendicular to the axial direction of the plate cylinder 1 is a triangle with a notched distal end.
As the pair of wheel levers 36 swing, the cover members 41 and 43 constituted in this manner move between a retreat position and operative position (to be described later while forming the plate introduction port 46 and plate removal port 45.
The two ends of the cover 47, which serves as the first cover member to cover the front sides of the plate cylinder 1 and blanket cylinder 10, are fixed to the frames 2 and 3. A plurality of plate positioning pins 49 are fixed to a bracket 48 fixed to the upper end of the cover 47. The upper end of a plate inserting loader 50 serving as a swing member to cover the front side of the plate cylinder 1 is swingably supported by the frames 2 and 3 through a pin 51. The loader 50 swings between a closing position indicated by a solid line to close a space 52 formed between the frames 2 and 3, and an opening position to close the space 52. When the loader 50 is at the closing position, the space 52 is closed by the loader 50 and the outer surface of the plate cylinder 1. Chucking pads 54 which chuck a new plate 53A are supported by the loader 50 to be vertically movable. When the loader 50 is at the opening position, the chucking pads 54 move downward, and the new plate 53A is inserted in the leading edge plate clamp 4 of the plate cylinder 1.
When the loader 50 is located at the closing position, the pins 49 are engaged in the U-shaped groove of the leading edge of the new plate 53A, and the new plate 53A is chucked by the chucking pads 54 as it is positioned in the circumferential direction. When the plate pressing wheels 38 are moved from the wait position and positioned at the operative position (alternate long and two short dashed line), the cover members 41 and 43 move interlocked with the plate pressing wheels 38 and are positioned at the operative position (alternate long and two short dashed line) to cover the opened space 52 between the loader 50, which has swung from the retreat position (solid line) to the open position in
The operation to remove the old plate and the operation to supply the new plate in the plate removing apparatus having the above structure will be described with reference to FIGS. 3 to 12.
As shown in
As shown in
Subsequently, as shown in
In this state, as shown in
Simultaneously, the second air cylinders are actuated in the second direction, and the pair of wheel levers 36 swing. As shown in
In this state, when the plate cylinder 1 rotates counterclockwise as shown in
After the old plate 53B is removed from the plate cylinder 1 and removed from the plate removal port 45, the second air cylinders are actuated in the first direction. Thus, as shown in
Subsequently, as shown in
As shown in
Subsequently, the second air cylinders are actuated in the first direction. Thus, as shown in
According to this embodiment, movement of the cover members 41 and 43 between the operative position and retreat position and movement of the plate pressing wheels 38 are performed integrally. Thus, no special units to move the cover members 41 and 43 are required. Hence, not only the number of components can be decreased, but also the structure can be simplified.
Although the cover members 41 and 43 are constituted by two members in this embodiment, they can be formed of one member. In this case, the plate removal port 45 may be formed as a slit. The plate removal port 45 is formed between the cover members 41 and 43. If a space through which the plate can be removed into the opened space 52 is formed by a cover member located at the operative position, no plate removal port 45 need be formed. Also, a through hole as a through window through which the interior of the printing press can be barely seen can be formed between the cover surfaces 41a and 43a of the cover members 41 and 43.
According to this embodiment, the space from the plate introduction port 46 to the plate removal port 45 is gradually decreased, and the two plate guide portions 41b and 43b are formed linearly. However, the present invention is not limited to this. The space from the plate introduction port 46 to the central portions of the plate guide portions 41b and 43b may be gradually decreased, and the space from the central portions to the plate removal port 45 may be formed with a constant size. More specifically, the two plate guide portions 41b and 43b may have funnel-like sections. Various changes can be made in the design of the plate guide portions 41b and 43b. The cover members 41 and 43 are moved together with the plate pressing wheels 38. Alternatively, exclusive driving means for the cover members 41 and 43 may be provided. As the swing member, the loader 50 which supplies the new plate 53A is used. Alternatively, a plate making unit which makes a plate may be used as the swing member. Various changes can be made in the design of the swing member.
As has been described above, according to the present invention, when the plate is to be removed, the opening on the front side of the plate cylinder is blocked by the cover surface of the cover member. The cover surface inhibits insertion of a tool or rag. Thus, the plate cylinder or ink roller can be prevented from being scratched or damaged, and failure of the printing press can be prevented.
The plate disengaging from the plate cylinder can be reliably introduced from the plate introduction port to the two plate guide portions. Also, the space of the plate removal port is set to have a minimum size. Thus, insertion of the tool or rag through the plate removal port can be regulated reliably.
No special units to move the cover members between the operative position and retreat position are required. Hence, not only the number of components can be decreased, but also the structure can be simplified.
Number | Date | Country | Kind |
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410566/2003 | Dec 2003 | JP | national |