Patent Grant
9079431
1. Technical Field
The present invention relates to a platen unit and a liquid ejecting apparatus.
2. Related Art
An ink jet type printer in which ink is ejected and an image is formed on a medium is used. In the ink jet type printer, a platen for supporting the medium is provided. The platen appropriately supports the medium, and therefore, a distance between a head which ejects the ink and the medium is appropriately maintained.
In JP-A-2010-214880 and JP-A-2000-289290, a platen for supporting a sheet at the time of printing is disclosed. In JP-A-2009-279780, a large format printer which performs printing on a sheet having a wide width is disclosed.
However, in the large format printer (also referred to as “a large-sized ink jet printer”) like that in JP-A-2009-279780, it is difficult to configure the platen having a wide width by a single platen member. Therefore, a single platen is configured of a plurality of platen members. However, if the platen is configured of the plurality of platen members, it is difficult to accurately align the height among respective platen members. If the height is not accurately aligned, steps occur in a paper width direction. Thereby, the sheet may not be appropriately transported and suction of the sheet on the platen may not be appropriately performed.
Moreover, distances between a head and the medium are not uniform, which affects an image quality. Therefore, in the case where the platen is configured of the plurality of members, it is preferable to align the height of the medium which is transported on the upper portion of the platen.
An advantage of some aspects of the invention is to align a height of a medium which is transported on an upper portion of a platen in a case where the platen is configured of a plurality of members.
According to an aspect of the invention, there is provided a platen unit including a supporting member; a first member that is provided on the supporting member and includes an inner space; a second member that is provided on the supporting member and includes an inner space; a first platen of which at least a portion is provided on the first member and which includes holes communicating with the inner space of the first member; and a second platen that is provided on the first member and the second member, and includes holes communicating with the inner space of the first member, and holes communicating with the inner space of the second member.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
According to the specification and the accompanying drawings, at least the following matters are obvious.
According to an aspect of the invention, there is provided a platen unit including a supporting member; a first member that is provided on the supporting member and includes an inner space; a second member that is provided on the supporting member and includes an inner space; a first platen in which at least a portion is provided on the first member and which includes holes communicating with the inner space of the first member; and a second platen that is provided on the first member and the second member, includes holes communicating with the inner space of the first member, and holes communicating with the inner space of the second member.
According to the aspect of the invention, since the first platen is disposed on the first member and the second platen is disposed over the first member and the second member, heights of an end of the first platen and an end of the second platen on the first member can be aligned with each other. At this time, since the second platen includes the holes communicating with the first member and the second member, the medium which is transported on the platen can be more securely adsorbed to the platen by making the inner spaces have a negative pressure. Thereby, it is possible to accurately align the height of the medium which is transported on the upper portion of the platen over the entire medium.
In the platen unit, the first platen and the second platen may include a first engagement portion, the first member and the second member may include a second engagement portion, the first engagement portion of the first platen may engage with the second engagement portion of the first member and the second engagement portion of the second member, and the first engagement portion of the second platen may engage with at least the second engagement portion of the second member.
According to the platen unit, the first engagement portion of the first platen engages with the second engagement portion of the first member. On the other hand, since the first engagement portion of the second platen engages with the second engagement portion of the first member and the second engagement portion of the second member, the heights of the first platen and the second platen can be appropriately aligned with each other through the second engagement portion of the first member.
In the platen unit, the first engagement portion may include a first abutment surface, the second engagement portion may include a second abutment surface, an elastic protrusion may be provided in either the first engagement portion or the second engagement portion, the elastic protrusion may be elastically deformed when the first engagement portion and the second engagement portion are engaged with each other, and the first abutment surface and the second abutment surface may be pressed to each other.
According to the platen unit, when the elastic protrusion is elastically deformed and the first engagement portion and the second engagement portion are engaged with each other, since the first abutment surface abuts the second abutment surface, the first abutment surface and the second abutment surface can be accurately fixed to each other.
In the platen unit, a stopping portion which contacts a surface of the supporting member may be provided on a bottom surface of each of the first member and the second member.
According to the platen unit, since the first member and the second member securely contact the supporting member through the stopping portion, the height positions of the first member and the second member can be appropriately guaranteed.
In the platen unit, the stopping portion may be provided in a position which overlaps with an abutment portion of the first abutment surface and the second abutment surface in a direction crossing a transport direction of the medium.
According to the platen unit, since the stopping portion is provided in the position which overlaps with the abutment surfaces in a crossing direction, the stopping portion and the abutment surfaces can be closer to each other, and therefore, the height from the platen to the supporting member can be accurately guaranteed.
In the platen unit, a sponge may be inserted between the first member and the first platen in an outer edge portion of the first member.
According to the platen unit, since a gap between the first member and the first platen can be securely removed, when the inner portion of the first member gains a negative pressure, it is possible to prevent air from flowing between the first member and the first platen.
In the platen unit, holes communicating with each of the inner spaces may be provided on the bottom portion of each of the first member and the second member, suction is performed from the holes, and each of the inner spaces may have a negative pressure.
According to the platen unit, the medium which is transported on the platen is adsorbed from the holes of the platen, and the height position of the medium can be accurately maintained.
According to the specification and the accompanying drawings, at least the following matters are obvious.
According to another aspect of the invention, there is provided a liquid ejecting apparatus including a head that ejects liquid on a medium; a supporting member; a first member that is provided on the supporting member and includes an inner space; a second member that is provided on the supporting member and includes an inner space; a first platen in which at least a portion is provided on the first member and which includes holes communicating with the inner space of the first member; and a second platen that is provided on the first member and the second member, includes holes communicating with the inner space of the first member, and holes communicating with the inner space of the second member.
According to another aspect of the invention, since the first platen is disposed on the first member and the second platen is disposed over the first member and the second member, heights of an end of the first platen and an end of the second platen on the first member can be aligned with each other. At this time, since the second platen includes the holes communicating with the first member and the second member, the medium which is transported on the platen can be more securely adsorbed to the platen by making the inner spaces have a negative pressure. Thereby, it is possible to accurately align the height of the medium which is transported on the upper portion of the platen over the entire medium. Moreover, the liquid which is ejected from the head can be accurately landed on the medium on the platen.
In the inner portion of the loading portion 10, a roll assembly 11 including a roll R around which a long medium to be recorded (refer to
The medium, on which the image is formed in the recording portion 40, is discharged from a discharging portion 60 formed downward from the recording portion 40 to the outside. Moreover, the legs 70 are mounted so that the medium passing through the discharging portion 60 does not contact a floor surface.
The housing 90 forms a space of a home position at which the head retreated from the recording portion 40 stands by and includes a cartridge holder 20 in the lower portion. In the cartridge holder 20, an ink cartridge (not shown) which stores ink supplied to the head is mounted in the inner portion of a holder cover 22 which covers the surface of the cartridge holder.
In addition, an operation panel 80 is disposed on the upper surface of the housing 90. The operation panel 80 includes a plurality of switches 82 which are operated by a user and a display portion 84 which displays the operating state of the ink jet type recording apparatus 1. Accordingly, the side in which the operation panel 80 and the cartridge holder 20 are disposed is the front surface, and a user operates the ink jet printer 1 from the front surface side.
As shown in
In the description below, in some cases, the transport direction (discharging direction) of the medium is referred to as an X-axis direction, a width direction (a direction perpendicular to the drawing surface of
The recording portion 40 includes the head 41 which ejects ink with respect to the medium transported along the transport path 14. The head 41 is mounted on a carriage 43 capable of moving in the width direction of the transport path 14. The head 41 includes a plurality of nozzle rows and is configured so as to eject the ink of a predetermined color (for example, yellow (Y), magenta (M), cyan (C), and black (K)) from each nozzle row. The head 41 ejects ink with respect to the recording surface of the rolled paper R which is supported by the platen 31, and therefore, the image formation which records information such as a predetermined image or character is performed.
The medium, on which the image formation is performed in the recording portion 40, is discharged from the discharging portion 60 through a nip portion 50 configuring a trailing end portion of the transport path 14. The nip portion 50 includes a plurality of discharge rollers 51 which nip the medium and discharge the medium by being rotated. The discharge roller 51 includes a mechanism which switches the roller nipping the medium to a serrated roller 51a or a roll roller 51b according to the kind of the paper.
The cutting device 61 which cuts the discharged medium to a predetermined size is provided at the downstream side of the nip portion 50. The cutting device 61 includes a regulating member 62 which regulates a height position of the discharged medium and a cutter unit 63 which moves in the width direction (Y-axis direction) perpendicular to the discharging direction (X-axis direction) of the medium and cuts the medium.
Hereinafter, an outline of the platen unit 30 will be described with reference to the drawings. The supporting member 33 is a member for supporting the platen base 32 on the upper portion of the member. The platen base 32 includes the first platen base 32A (corresponding to a first member), a second platen base 32B (corresponding to a second member), and a third platen base 32C (not shown in
Each of lengths of the platen bases in a paper width direction (Y direction) are different from one another, but, other configurations are substantially similar to each other. Therefore, here, the first platen base 32A is mainly described as the example. In addition, the first platen 31A, a second platen 31B, and a third platen 31C are provided on the upper portion of the first platen base 32A, the second platen base 32B, and the third platen base 32C. Each of lengths of the first platen 31A, the second platen 31B, and the third platen 31C in the paper width direction (Y direction) are different from one another, but, other configurations are substantially similar to each other. Therefore, here, the first platen 31A is mainly described as the example.
The platen 31 and the platen base 32 are injection-molded using a conductive resin. The reason why the conductive resin is used is that static electricity generated on the platen 31 can be released. Moreover, the reason why an aerial discharged resin is not used is that the aerial discharged resin is easily worn and cannot secure the height accuracy of the platen having high accuracy over the long term.
In addition, the reason why the platen 31 and the platen base 32 are not manufactured by a sheet metal material is that the number of steps in the punching process of the sheet metal material increases since the shape of the platen 31 is complicated, and performing processing with high accuracy is difficult even if being manufactured by the sheet metal.
A bottom portion of the first platen base 32A includes a plurality of bottom openings 322. As shown in
The first platen 31A is slid in the plus direction of the Y-axis, and therefore, the first platen 31A is fitted on a portion of the upper portion of the first platen base 32A. Moreover, although not shown in
Particularly, since the large-sized ink jet printer 1 shown in
In the first platen 31A, a supporting surface 312 which supports the transported medium and grooves 313 for making the liquid such as the waste ink not be in contact with the medium during the transport are provided. First suction holes 314 which serve for both the ink suction and the medium suction are provided in the grooves. The first suction holes 314 penetrate from the upper portion of the first platen 31A to the lower portion thereof (Z-axis direction). In addition, in the first platen 31A, a plurality of second suction holes 315 and a plurality of third suction holes 316 are provided on the supporting surface 312 which support the transported medium.
As described above, a sponge 34A which is stretched and continuous is provided on an upper peripheral edge of the first platen base 32A. Moreover, in the first platen base 32A, a plurality of protruding portions 321 (corresponding to a second engagement portion) which protrude in the transport direction of the medium (X-axis direction) are provided (similarly, the protruding portions 321 are also provided in a direction (the minus direction of the X-axis) opposite to the transport direction of the medium).
A plurality of hook-shaped members 311 (corresponding to a first engagement portion) for engaging with the protruding portions 321 are provided in the first platen 31A. The hook-shaped members 311 are provided so as to straddle the sponge 34A of the first platen base 32A in the X-axis direction when the first platen 31A is mounted on the first platen base 32A. That is, the hook-shaped members 311 are provided so as to protrude to the outside of the first platen base 32A. The hook-shaped members 311 and the protruding portions 321 are provided at the same pitch as each other in the paper width direction and the plurality of hook-shaped members 311 are engaged with the corresponding protruding portions 321 respectively.
A plurality of stopping portions 325 which abut the supporting member 33 are provided on the bottom portion of the first platen base 32A. The centers of a portion of the plurality of stopping portions 325 are perforated, and the first platen base 32A is fixed to the supporting member by a fastening member such as a screw through the perforated holes. Moreover, the stopping portions 325 are provided at positions which overlap with portions (abutment portions) in which abutment surfaces (described below) of the protruding portions 321 and abutment surfaces of the hook-shaped members 311 contact each other in the paper width direction (Y-axis direction). In this way, the distances between the stopping portions 325 and the abutment surface can be decreased, and the height from the platen to the supporting member can be guaranteed with high accuracy.
In
The first platen base 32A, the second platen base 32B, and the third platen base 32C are fitted to the openings 332 of the supporting member 33 through the bottom openings 322. The lengths in the paper width direction (Y-axis direction) of each of the first platen base 32A, the second platen base 32B, and the third platen base 32C are different from one another.
A suction unit 38 is provided in a center bottom portion of the supporting member 30. The suction unit 38 discharges the air of the inner space which is configured by the platen 31, the platen base 32, and the supporting member 33 at the outer portion of the platen unit 30. Thereby, the air pressure of the inner space is maintained so as to be lower than the outside pressure. Therefore, the medium which is transported on the platen 31 is adsorbed on the platen through the first suction holes 314, the second suction holes 315, and the third suction holes 316 described above. In this way, since the medium is adsorbed on the planar platen, the surface of the medium also is maintained so as to be planar. Moreover, ink droplets can be ejected on the medium which is planarly maintained. Thereby, since the distance between the head and the medium can be uniformly maintained over the paper width direction and the transport direction, the ink droplets are landed on a desired position, and a printed matter having improved image quality can be provided.
As described above, the continuous and stretched sponge 34A is provided on the upper peripheral edge of the first platen base 32A. Similarly, a continuous and stretched sponge 34B is provided on the upper peripheral edge of the second platen base 32B and a continuous and stretched sponge 34C is provided on the upper peripheral edge of the third platen base 32C. The sponges are compressed in up and down directions (Z-axis direction) when the hook-shaped members 311 are engaged with the protruding portions 321 and the platen is fixed. That is, since the sponges are deformed and come into close contact with the platen base and the platen, airtightness between the platen base and the platen can be enhanced.
In
Each platen slides on the platen base 32 in the paper width direction (the plus direction of the Y-axis), and therefore, the hook-shaped members 311 of the platen 31 are engaged with the protruding portions 321 of the platen base 32. When the protruding portions 321 are fitted to the hook-shaped members 311, the triangle-shaped elastic protrusions 3112 are elastically deformed. According to a pressing force due to the elastic deformation, the abutment surfaces 3211 of the protruding portions 321 are securely pressed to the abutment surfaces 3113 of the hook-shaped members 311.
In this way, since the abutment surfaces 3211 of the protruding portions 321 and the abutment surfaces 3113 of the hook-shaped members 311 securely contact each other, the heights from the stopping portions 325 of the platen base 32 to the supporting surface 312 of the platen 31 are guaranteed to be the height on the design. Particularly, since the normal lines of the abutment surfaces 3211 of the protruding portions 321 and the normal lines of the abutment surfaces 3113 of the hook-shaped members 311 coincide with the normal line of the supporting surface 312, the abutment surfaces 3113 and 3211 securely contact each other according to the configuration, and therefore, the plane of the supporting surface 312 through which the medium passes can be guaranteed.
Moreover, since the plurality of hook-shaped members 311 and the plurality of protruding portions 321 are provided in the paper width direction, the heights from the stopping portions 325 of the platen base 32 to the supporting surface 312 of the platen 31 can be uniform over the entire area in the paper width direction.
The head 41′ becomes the same potential as the main body side through cables and is grounded. Therefore, the potential of the nozzle plate NP′ is zero. On the other hand, when the platen 31′ is not grounded, if the sheet S passes through the platen 31′, static electricity is generated due to friction which is generated between the platen 31′ and the sheet S.
Particularly, in the large-sized ink jet printer 1 like the embodiment, mostly, the sheet S having a wide width is transported in the paper width direction. In addition, in order to prevent the sheet S from floating from the platen 31′, the sheet S is adsorbed from the above-described first suction holes 314 to the third suction holes 316. Thereby, the friction force between the sheet S and the platen 31′ is increased, and the static electricity which is generated on the platen 31′ is also increased. In this way, since the platen 31′ is charged, if removal of the electricity is not performed, a potential difference between the head 41′ and the nozzle plate NP′ is generated and the electric field is generated.
On the other hand, when the sheet S passes, mostly, paper dust particles fly at the end of the sheet S. If the paper dust particles fly inside the electric field, as shown in
In the nozzle plate NP′, nozzles (not shown) are provided and ink is ejected from the nozzles. However, if the paper dust particles are adsorbed on the nozzle plate NP′, the paper dust particles generate clogging of the nozzles. Thereby, nozzles which cannot eject the ink are generated, and desired dots are not formed in pixels in which the nozzles take charge of the formation of the dots (so-called dot omission is generated).
Cleaning of the nozzles is performed so that the dot omission is not generated. However, since the cleaning is performed by forcibly ejecting ink from the nozzles, the ink is needlessly wasted. Moreover, there is a disadvantage in that a discharging amount of a waste liquid is also increased due to the forced ejection of the ink. Therefore, it is preferable to prevent the paper dust particles from being attached on the nozzle plate NP′.
As described above, the platen 31 and the platen base 32 are formed of a conductive resin. Moreover, in the platen 31 and the platen base 32, the hook-shaped members 311 and the protruding portions 321 are configured so as to securely contact each other. Moreover, the platen base 32 securely contacts the supporting member 33 which is formed of a sheet metal through the stopping portions 325.
According to the configuration, the electric charge of the platen 31 can be released through the platen base 32 and the supporting member 33. Thereby, since the electric field is not generated between the nozzle plate NP of the head 41 and the platen 31, the paper dust particles are not easily adsorbed on the nozzle plate NP. Moreover, the ink jet printer 1 in which the dot omission is not easily generated can be provided.
Moreover, according to the configuration in which the sponge is inserted between the platen 31 and the platen base 32, since the hook-shaped members 311 and the protruding portions 321 securely contact each other, even when the platen 31 is charged by static electricity or the like, the electric charge can be released to the supporting member side through the abutment surfaces.
In addition, when each of the platen bases is viewed as single unit, the abutment surfaces of the hook-shaped members 311 and the protruding portions 321 are aligned at equal intervals in the paper width direction (Y-axis direction). Moreover, according to this, the stopping portions 325 are also aligned at equal intervals. Thereby, even if the platen 31 is charged by static electricity or the like, the electric charge is dispersed and is rapidly removed through the abutment surfaces and the stopping portions 325.
Moreover, in the embodiment described above, the positions in which the hook-shaped members 311 and the protruding portions 321 are formed coincide with the positions in which the stopping portions are formed in the paper width direction. Thereby, the path in which the electric charge moves from the platen 31 to the sheet metal 33 can be the shortest, and the electric charge can be more rapidly released.
The above-described sponge is described as a general sponge. However, a conductive sponge may be used as the sponge. According to this, the electric charge which is charged on the platen 31 can be released to the platen base 32 and the supporting member 33 through the conductive sponge.
In the above-described embodiments, the printer 1 is described as the liquid ejecting apparatus. However, the invention is not limited to this and may be also realized in a liquid discharging apparatus which ejects or discharges fluids other than the ink (liquid, liquid material in which particles of functional materials are dispersed, or liquid material such as gel). For example, the technology similar to the above-described embodiments may be applied to various apparatuses, in which the ink jet technology is applied, such as a color filter manufacturing apparatus, a dyeing apparatus, a micro-fabrication apparatus, a semiconductor manufacturing apparatus, a surface processing apparatus, a three-dimensional modeling machine, a gas vaporizer, an organic electroluminescence manufacturing apparatus (particularly, a macromolecule electroluminescence manufacturing apparatus), a display manufacturing apparatus, a film formation apparatus, or a DNA chip manufacturing apparatus. Moreover, the methods of those or the manufacturing methods thereof also are within the scope of the range of the application.
The above-described embodiments are intended to facilitate the understanding of the invention and are not those which are interpreted to limit the invention. The invention can be modified and improved without departing from the gist, and it is needless to say that the invention may include the equivalents.
Head
The method ejecting the ink is not limited to the method which ejects the ink by using a piezoelectric element and may use other methods such as a method which generates bubbles in nozzles by heat.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-140845 | Jun 2011 | JP | national |
This application is a Continuation of application Ser. No. 13/531,288, filed Jun. 22, 2012, which is expressly incorporated herein by reference. The entire disclosure of Japanese Patent Application No. 2011-140845, filed Jun. 24, 2011, is expressly incorporated herein by reference.
| Number | Name | Date | Kind |
|---|---|---|---|
| 8317297 | Terada | Nov 2012 | B2 |
| 8353566 | Hendricks et al. | Jan 2013 | B2 |
| 8360570 | Shindo | Jan 2013 | B2 |
| 8562092 | Yamamoto | Oct 2013 | B2 |
| 20020097311 | Hinojosa et al. | Jul 2002 | A1 |
| Number | Date | Country |
|---|---|---|
| 2000-289290 | Oct 2000 | JP |
| 2002-120420 | Apr 2002 | JP |
| 2005-099601 | Apr 2005 | JP |
| 2005-169788 | Jun 2005 | JP |
| 2005-197592 | Jul 2005 | JP |
| 2007-190685 | Aug 2007 | JP |
| 2009-279780 | Dec 2009 | JP |
| 2010-214880 | Sep 2010 | JP |
| 2010-260341 | Nov 2010 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20140015911 A1 | Jan 2014 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 13531288 | Jun 2012 | US |
| Child | 14024376 | US |
