Playyard

Information

  • Patent Grant
  • 6510568
  • Patent Number
    6,510,568
  • Date Filed
    Wednesday, May 24, 2000
    24 years ago
  • Date Issued
    Tuesday, January 28, 2003
    21 years ago
Abstract
A playyard top rail comprising a left rail and a right rail pivotably coupled to the left rail to enable pivotable movement of the right rail relative to the left rail about a pivot axis, and wherein the right rail is formed to include a locking aperture, and also including a lock coupled to the left rail, and wherein the lock includes a lock button arranged along the left rail displaced a distance from the pivot axis to move between a locked position extended into the locking aperture formed in the right rail to block pivotable movement of the right rail relative to the left rail and an unlocked position withdrawn from the locking aperture formed in the right rail to allow pivotable movement of the right rail relative to the left rail.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention relates to a juvenile playyard, and particularly to a collapsible frame for a juvenile playyard. More particularly, the present invention relates to a collapsible playyard frame including floor support rails, feet for elevating and supporting a floor mat in a juvenile playyard, and lockable top rails.




According to the present invention, a playyard top rail includes a left rail and a right rail pivotably coupled to the left rail to enable pivotable movement of the right rail relative to the left rail about a pivot axis. The right rail is formed to include a locking aperture.




The playyard top rail further includes a lock coupled to the left rail. The lock includes a lock button arranged to move between locked and unlocked positions. In the locked position, the lock button is extended into the locking aperture formed in the right rail to block pivotable movement of the right rail relative to the left rail. In the unlocked position, the lock button is withdrawn from the locking aperture formed in the right rail to allow pivotable movement of the right rail relative to the left rail.




In preferred embodiments, the playyard top rail is adapted to be integrated into a playyard frame that includes four corner legs, a corner piece at the top end of each corner leg, and a corner foot at the bottom end of each corner leg. The playyard frame further includes a lockable playyard top rail in accordance with the present invention interconnecting each pair of adjacent corner pieces so that there are four such playyard top rails in all. Also in preferred embodiments, the lock includes a pair of lock buttons biased by a spring normally to extend into companion locking apertures formed in the right rail to establish the locked positions of the lock buttons upon pivoted movement of the right rail relative to the left rail to assume an in-line position.




Additional features and advantages of the invention will become apparent to those skilled in the art upon consideration of the following detailed description of a preferred embodiment exemplifying the best mode of carrying out the invention as presently perceived.











BRIEF DESCRIPTION OF THE DRAWINGS




The detailed description particularly refers to the accompanying figures in which:





FIG. 1

is a perspective view of a collapsible playyard including a frame in accordance with the present invention, a fabric frame cover, and a floor mat for installation in the frame;





FIG. 2

is a top plan view of the playyard of

FIG. 1

, with portions broken away, showing an arrangement of six support rails pivotably coupled to a rail mount and positioned to underlie and support the floor mat now installed in the frame and showing four top rails arranged in a rectangular pattern above and around the support rails, each top rail including left and right rail segments and a releasable segment lock;





FIG. 3

is a side elevation view of the playyard of

FIG. 2

showing a foot appended to the underside of the rail mount to support the rail mount in an elevated position above the ground underlying the floor mat;





FIG. 4

is an end elevation view of the playyard of

FIGS. 2 and 3

;





FIG. 5

is a view similar to

FIG. 4

of the playyard as it is being collapsed and following unlocking of the rail mount from certain of the pivotable support rails and upward movement of the rail mount away from the ground underlying the playyard (and pivoting movement of the support rails relative to the rail mount) and then release of the segment locks in each of four top rails to allow relative movement of left and right rail segments in each of the four top rails toward collapsed positions;





FIG. 6

is a top plan view of the playyard of

FIG. 2

after the floor mat has been removed and the playyard frame has been fully collapsed showing the rail mount, six support rails pivotably coupled to the rail mount, and a pair of diagonally spaced releasable rail locks positioned in the rail mount to lie between two diagonally spaced-apart, lockable support rails;





FIG. 7

is a side elevation view of the fully collapsed playyard frame of

FIG. 6

;





FIG. 8

is an end elevation view of the fully collapsed playyard frame of

FIG. 6

;





FIG. 9

is an exploded perspective view of a portion of a foldable top rail showing a lock housing comprising a two-piece left portion, a one-piece right portion, several fastener and pivot pins, and a releasable segment lock including two lock buttons and a button-biasing spring;





FIG. 10

is a side elevation view of the lock housing portions of

FIG. 9

showing the left portion of the lock housing rigidly coupled to a left rail segment included in the foldable top rail, the right portion of the lock housing rigidly coupled to a right rail segment included in the foldable top rail, and one of the spring-biased lock buttons coupled to the left housing portion in a locking position in a locking aperture formed in the right housing portion to “lock” the left and right rail segments in the foldable top rail together in an in-line relation upon movement of the playyard frame to its erected configuration (see FIG.


1


);





FIG. 11

is a top plan view of the top rail portion shown in

FIG. 10

showing a pair of funnel-like cam ramps formed on the right housing portion and arranged to extend in opposite directions and guide the outwardly biased lock buttons mounted on the left housing portion into locking apertures formed in the right housing portion;





FIG. 12

is a sectional view of the top rail portion shown in

FIGS. 10 and 11

taken along line


12





12


of

FIG. 11

showing engagement of the left and right portions of the lock housing, establishment of a pivot axis for the left and right housing portions by a pivot pin positioned to lie near the top of the lock housing, and placement of one of the lock buttons in the left housing portion and the button-biasing spring against an inner surface of the lock button;





FIG. 13

is a side elevation view of the top rail portion shown in

FIGS. 10-12

after it has been pivoted to its fully collapsed position as shown in

FIG. 7

;





FIG. 14

is a sectional view of a portion of the top rail assembly taken along line


14





14


of

FIG. 12

showing outward movement of the two lock buttons in opposite directions under the urging of the button-biasing spring to extend into the two spaced-apart locking apertures formed in the right housing portion;





FIG. 15

is a view similar to

FIG. 14

showing finger-actuated movement of the two lock buttons toward one another and against the button-biasing spring positioned to lie therebetween to release the right housing portion for pivotable movement relative to the left housing portion about the horizontal pivot axis established by the pivot pin; and





FIG. 16

is a sectional view taken along line


16





16


of

FIG. 13

showing the path of the two lock buttons through the funnel-like cam ramps formed on the right housing portion as the left and right housing portions are pivoted from the fully collapsed configuration shown in

FIGS. 7 and 13

to the in-line erect configuration shown in

FIGS. 1

,


10


-


12


, and


14


.











DETAILED DESCRIPTION OF THE DRAWINGS




Playyard


10


includes a collapsible frame


12


, fabric frame cover


14


, and removable floor mat


16


. Frame cover


14


is made of sturdy fabric and netting material and is foldable to enable frame


12


to be moved easily from an erected configuration shown in

FIGS. 1-4

to a collapsed configuration shown in

FIGS. 6-8

. Floor mat


16


is removed from frame


12


(as shown in

FIG. 1

) prior to collapsing frame


12


. Once frame


12


is collapsed, the four-segment floor mat


16


can be folded, “wrapped” around collapsed frame


12


, and secured using straps (not shown) to provide a “case” for storing and/or carrying collapsed frame


12


.




Collapsible frame


12


includes four corner legs


18


, a corner piece


20


at the top end of each corner leg


18


, and a corner foot


22


at the bottom end of each corner leg


18


. Frame


12


also includes a foldable top rail


24


,


26


,


28


, or


30


interconnecting each pair of adjacent corner pieces


20


. Frame


12


further includes a rail mount


32


, a foot


34


for elevating rail mount


32


, and a support rail


36


,


38


,


40


, or


42


interconnecting rail mount


32


and each of the corner feet


22


. Frame


12


also includes two auxiliary support rails


44


,


46


coupled to rail mount


32


.




Floor mat


16


includes four sections


47


,


48


,


49


, and


50


arranged in series as shown in FIG.


1


. Section


47


is coupled to section


48


at fold line


51


, section


48


is coupled to section


49


at fold line


52


, and section


49


is coupled to section


50


at fold line


53


. Floor mat


16


can be “unrolled” to assume the flat configuration shown in FIG.


1


and then dropped in place to provide a sturdy playyard floor supported in an elevated position above the ground


54


underlying playyard


10


by rail mount


32


and support rails


36


,


38


,


40


,


42


,


44


, and


46


.




Each of support rails


36


,


38


,


40


, and


42


has an outer end pivotably coupled to one of the corner feet


22


and an inner end pivotably coupled to rail mount


32


so as to facilitate collapsing movement of frame


12


from its erected configuration shown in

FIGS. 1-4

to its collapsed configuration shown in

FIGS. 6-8

. Each of auxiliary support rails


44


and


46


has an inner end pivotably coupled to rail mount


32


and an outer end formed to define a rail support foot


56


as shown, for example, in

FIGS. 1 and 4

. Once assembled, support rails


36


,


38


,


40


, and


42


are arranged to lie in an X-shaped pattern, auxiliary support rail


44


is arranged to bisect the included angle defined by support rails


36


and


38


, and auxiliary support rail


46


is arranged to bisect the included angle defined by support rails


40


and


42


.




Front top rail


24


includes a left rail segment


58


pivotably coupled to one of the corner pieces


20


, a right rail segment


60


coupled for pivotable movement relative to left rail segment


58


(in, for example, the manner described below) and to an adjacent corner piece


20


, and a releasable segment lock


62


configured and mounted to “lock” the left and right rail segments


58


,


60


together in an in-line relation one to another as shown, for example, in

FIGS. 1-3

upon movement of frame


12


to its erected configuration.




Releasable segment lock


62


is mounted in a two-piece lock housing


63


having a left portion


64


rigidly coupled to left rail segment


58


and a right portion


65


rigidly coupled to right rail segment


60


and pivotably coupled to left portion


64


. Left rail segment


58


and left portion


64


(of lock housing


63


) cooperate to form a left rail of front top rail


24


. Right rail segment


60


and right portion


65


(of lock housing


63


) cooperate to form a right rail of front top rail


24


. It is within the scope of this disclosure to form left rail segment


58


and left portion


64


as a single piece and to form right rail segment and right portion


65


as a single piece.




Each of right-side top rail


26


, rear top rail


28


, and left-side top rail is similar in structure to front top rail


24


in that each includes a two-piece lock housing


63


containing a releasable segment lock


62


. Right-side top rail


26


includes a left rail segment


66


pivotably coupled to one of the corner pieces


20


and rigidly coupled to a left portion


64


of a second lock housing


63


and a right rail segment


68


pivotably coupled to an adjacent corner piece


20


and rigidly coupled to a right portion


65


of the second lock housing


63


. Rear top rail


28


includes a left rail segment


70


pivotably coupled to one of the corner pieces


20


and rigidly coupled to a left portion


64


of a third lock housing


63


and a right rail segment


72


pivotably coupled to an adjacent corner piece


20


and rigidly coupled to a right portion


65


of the third lock housing


63


. Left-side top rail


30


includes a left rail segment


74


pivotably coupled to one of the corner pieces


20


and rigidly coupled to a left portion


64


of a fourth lock housing


63


and a right rail segment


76


pivotably coupled to an adjacent corner piece


20


and rigidly coupled to a right portion


65


of the fourth lock housing


63


.




A releasable rail lock apparatus


78


is provided in rail mount


32


and configured to lock certain of the support rails


36


,


38


,


40


,


42


to rail mount


32


when frame


12


is in its erected configuration as shown in FIG.


1


. In the illustrated embodiment, rail lock apparatus


78


is configured to engage each of support rails


36


,


40


and thereby block pivoting movement of the support rails


36


,


40


relative to rail mount


32


when frame


12


is in its erected configuration as shown in

FIG. 1

so as to prevent collapsing movement of frame


12


to its collapsed configuration. Rail lock apparatus


78


is configured to be releasable so that a user, after first removing floor mat


16


to expose rail mount


32


, can manually actuate rail lock apparatus


78


to disengage a locked connection established between rail mount


32


and support rails


36


,


40


, thereby allowing pivoting movement of the now unlocked support rails


36


,


40


relative to rail mount


32


as shown, for example, in

FIG. 5

during controlled collapse of frame


12


.




Referring now to

FIGS. 1 and 5

, playyard


10


can be collapsed by removing floor mat


16


, manually actuating releasable rail lock apparatus


78


and then raising rail mount


32


away from ground


54


to collapse support rails


36


,


38


,


40


,


42


,


44


,


46


partially, and then manually actuating each of the four releasable segment locks


62


to collapse top rails


24


,


26


,


28


,


30


partially. Then frame


12


can be collapsed further to assume a fully collapsed configuration shown, for example, in

FIGS. 6-8

. Finally, if desired, floor mat


16


can be wrapped around collapsed frame


12


and secured using suitable means to provide a storage case or carrying case for collapsed frame


12


.




Referring to

FIG. 9

, left housing portion


64


(in the illustrated embodiment) includes two clamshells


110


configured to be coupled one to another at, for example, a shiplap joint to define a lock housing


53


containing releasable segment lock


62


therein. Each clamshell


110


is made of a plastics or other suitable material and includes a rail grip portion


112


and a chamber portion


114


appended to rail grip portion


112


. Rail grip portion


112


is formed to include apertures


116


for receiving fasteners


118


therein to connect clamshells


110


rigidly to left rail segment


58


. Chamber portion


114


is formed to include a fastener post


119


including aperture


120


for receiving fastener


122


therein to hold distal ends of clamshell


110


together. Chamber portion


114


is also formed to include a pivot post


124


formed to include an aperture


126


for receiving pivot pin


128


therein to establish pivot axis


129


and a button-mount aperture


130


for receiving a lock button included in releasable segment lock


62


therein. Cylindrical sleeves


100


are provided to cover and surround the joint between left rail segment


58


and left housing portion


62


and the joint between right rail segment


60


and right housing portion


65


.




Releasable segment lock


62


includes two lock buttons


132


and a button-biasing spring


134


as shown in FIG.


9


. Each lock button


132


includes a cylindrical button member


136


sized to pass through button-mount aperture


130


formed in clamshell


110


. Each button member


136


includes a touch pad


137


at an outer end of button member


136


and a retainer flange


138


appended to an inner end of cylindrical button member


136


. Retainer flange


138


has a ring shape (or other suitable shape) and is sized to block passage of the entire lock button


132


through button-mount aperture


130


under a force-applied by button-biasing spring


134


so as to limit movement of lock button


132


through button-mount aperture


130


. An annular flange stop


139


is provided in lock housing


63


to engage retainer flange


138


to limit movement of button member


136


through button-mount aperture


130


. It is within the scope of this disclosure to provide one or more flange stops (of any suitable size and shape) in lock housing


63


instead of the annular flange stop


139


shown, for example, in FIG.


1


.




Retainer flange


138


is formed to include radial guide channels


140


for receiving circumferentially spaced-apart anti-rotation ribs


142


formed in clamshell


110


to ring around an inner wall thereof and button-mount aperture


130


. The anti-rotation ribs


142


are received in the radial guide channels


140


to block rotation of the lock buttons


132


about axis


143


(which is parallel to pivot axis


129


) during movement of each lock button


132


into and out of its companion locking aperture. Axis


143


defines a substantially straight path along which lock buttons


132


may move. Button-biasing spring


134


is a coiled compression spring or other suitable button-urging apparatus.




Right housing portion


65


is made of metal or other suitable material and includes a tubular rail grip portion


144


formed to include apertures


146


for receiving fasteners


148


therein to connect right housing portion


65


rigidly to right rail segment


60


and a saddle-shaped, lockable frame


150


(resembling a taco shell) sized to receive and partially surround chamber portion


114


of left housing portion


64


therein as shown in

FIGS. 9-11

. Frame


150


includes a pair of spaced-apart, half moon-shaped, side walls


152


and a curved bottom wall


154


integrally appended to lowermost “edges” of the half moon-shaped side walls


152


. Each side wall


152


is formed to include a pivot pin-receiving aperture


156


, a tunnel-shaped locking aperture


158


surrounded by a border ring


160


, and a funnel-like cam ramp


162


including front, side, and rear camming surfaces


164


,


166


, and


168


, respectively. Locking apertures


158


are positioned to align with button-mount apertures


130


when left housing portion


64


is mounted in and coupled to right housing portion


65


.




Spring


134


is positioned to lie between the two lock buttons


132


as shown, for example, in

FIGS. 14-16

. Spring


134


is sized to urge the two lock buttons


132


in opposite directions into the locking apertures


158


formed in the right portion


65


of lock housing


63


to block pivotable movement of the right rail segment


60


relative to the left rail segment


58


about pivot axis


129


upon pivoted movement of the right rail segment


60


relative to the left rail segment


58


to assume an in-line position as shown, for example, in

FIGS. 1-3

and


10


-


12


. Spring


134


is arranged in lock housing


63


normally to urge each button member


136


in a selected direction to pass its touch pad


137


through a companion locking aperture to a ready-to-press position as shown, for example, in FIG.


14


.




Manual actuation of releasable segment lock


62


is shown, for example, in

FIGS. 14 and 15

wherein front top rail


24


is covered with fabric


170


. The lock buttons


132


mounted in left housing portion


64


are moved toward one another and against button-biasing spring


134


to disengage lock buttons


132


from locking apertures


158


formed in right housing portion


65


. The user is now free to pivot the released right housing portion


65


about pivot pin


128


(and pivot axis


129


) relative to left housing portion


64


to facilitate collapse of frame


12


in the manner described above.




As shown diagrammatically in

FIG. 16

, funnel-like cam ramps


162


engage lock buttons


132


and urge, guide, and move those lock buttons


132


inwardly and automatically against spring


134


and toward one another as left housing portion


64


is pivoted about pivot pin


128


relative to right housing portion


65


in counterclockwise direction


172


as shown in

FIG. 10

to reach the in-line position shown in

FIGS. 10 and 11

. Internal camming surfaces


164


,


166


,


168


cause lock buttons


132


to compress spring


134


as left housing portion


64


is rotated inside right housing portion


65


. This permits lock buttons


132


to move from their least extended position and then back to their most extended position when the top rail lock mechanism is fully engaged. Funnel-like cam ramps


162


thus cause segment lock


62


to be “reset” automatically to lock left and right housing portions


64


,


65


to one another to form a “single” rigidified structure interconnecting left and right rail segments once the frame


12


is moved to assume its erect configuration as shown in FIG.


1


.




Spring-loaded lock buttons


132


function to allow the top rails


24


,


26


,


28


,


30


of playyard


10


to be extended to their erected positions and locked into position without secondary actions on the part of the operator. Lock buttons


132


are configured to be found and released easily by the operator of playyard


10


by pressing the lock buttons


132


through fabric


170


forming the top rail “cover” of playyard


10


. Segment lock


62


operates to allow top rails


24


,


26


,


28


,


30


to fold in such a way that playyard


10


is folded into a compact form for easy storage and transportation.




The top rail lock mechanism comprising left and right housing portions


64


,


65


and releasable segment lock


62


is configured to define a rigid, non-twisting structure having a minimum number of parts and a low manufacturing cost. This mechanism


62


,


64


,


65


is configured for one-handed operation and requires no secondary activity by the operator to lock the left and right rail segments in each of top rails


24


,


26


,


28


,


30


to one another in an in-line relation as playyard


10


is erected.




Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of the invention as described and defined in the following claims.



Claims
  • 1. A playyard top rail comprisinga left rail, a right rail pivotably coupled to the left rail to enable pivotable movement of the right rail relative to the left rail about a pivot axis, the right rail being formed to include a locking aperture, and a lock coupled to the left rail, the lock including a lock button arranged along the left rail displaced a distance from the pivot axis to move between a locked position extended into the locking aperture formed in the right rail to block pivotable movement of the right rail relative to the left rail and an unlocked position withdrawn from the locking aperture formed in the right rail to allow pivotable movement of the right rail relative to the left rail.
  • 2. The top rail of claim 1, wherein the left rail includes a lock housing formed to include a button-mount aperture and the lock button is positioned to extend into the button-mount aperture in the locked and unlocked positions of the lock button.
  • 3. The top rail of claim 2, wherein the lock housing is formed to include an interior region housing the lock button.
  • 4. The top rail of claim 3, wherein the lock further includes a spring positioned to lie in the interior region of the lock housing and the lock button is arranged to engage the spring and move into and out of the locking aperture formed in the right rail during movement of the lock button between the locked and unlocked positions.
  • 5. The top rail of claim 2, wherein the lock housing also includes an anti-rotation rib positioned to lie adjacent to the button-mount aperture, the lock button is formed to include a guide channel, and the lock button is positioned to engage the anti-rotation rib in the guide channel during movement of the lock button between the locked and unlocked positions of the lock button.
  • 6. The top rail of claim 2, wherein the lock housing also includes a flange stop positioned to lie adjacent to the button-mount aperture, the lock button includes a button member including a touch pad at an outer end and a retainer flange at an inner end, the touch pad is arranged to move in the locking aperture formed in the right rail during movement of the lock button between the locked and unlocked positions, and the retainer flange is positioned to engage the flange stop to limit movement of the button member through the button-mount aperture.
  • 7. The top rail of claim 6, wherein the lock further includes a spring arranged in the lock housing normally to urge the button member in a selected direction to engage the retainer flange of the button member and the flange stop of the lock housing.
  • 8. The top rail of claim 6, wherein the lock further includes a spring arranged in the lock housing normally to urge the button member in a selected direction to pass the touch pad through the locking aperture to a ready-to-press position.
  • 9. The top rail of claim 2, wherein the left rail further includes a left rail segment and the lock housing includes a rail grip portion coupled to the left rail segment and a chamber portion appended to the rail grip portion and formed to include the button-mount aperture.
  • 10. The top rail of claim 9, wherein the chamber portion is formed to include the interior region, the right rail includes a pair of side walls arranged to lie in spaced-apart relation to one another to receive the chamber portion therebetween, and one of the side walls is formed to include a locking aperture arranged to align with the button-mount aperture upon pivoted movement of the right rail relative to the left rail about the pivot axis.
  • 11. The top rail of claim 10, wherein the right rail further includes a curved bottom wall connected to a lower end of each of the side walls and arranged to cooperate with the side walls to define a saddle-shaped lockable frame configured to receive the chamber portion therein.
  • 12. The top rail of claim 10, wherein the lock button includes a button member including inner and outer portions and a spring and the spring is arranged in the chamber portion to urge the outer portion of the button member into the locking aperture upon pivoted movement of the right rail relative to the left rail to assume an in-line position with the left rail while the inner portion of the button member lies in the button-mount aperture.
  • 13. The top rail of claim 1, wherein the left rail includes a left rail segment and a lock housing coupled to the left rail segment and the lock button is mounted in the lock housing.
  • 14. The top rail of claim 13, wherein the lock housing includes a first clamshell and a second clamshell coupled to the first clamshell to define an interior region and the lock button extends into the interior region.
  • 15. The top rail of claim 14, wherein the first clamshell is formed to include the button-mount aperture.
  • 16. The top rail of claim 13, wherein the right rail includes a right rail segment and a lockable frame coupled to the right rail segment and formed to include a locking aperture, the locking housing is pivotably coupled to the lockable frame, the button-mount aperture formed in the locking housing is arranged to align with the locking aperture formed in the lockable frame upon pivoted movement of the right rail relative to the left rail about the pivot axis to assure an in-line position with the left rail.
  • 17. The slop rail of claim 16, wherein the lockable frame includes a pair of spaced-apart side walls and a curved bottom wall connected to a lower end of each of the side walls, the side walls and the bottom wall cooperate to define a saddle-shaped portion configured to receive the pivotable lock housing therein, and the locking aperture is formed in one of the side walls.
  • 18. The top rail of claim 16, wherein the lock button extends into the button-mount aperture and the locking aperture upon pivoted movement of the right rail to the in-line position.
  • 19. The top rail of claim 1, wherein the lock includes a button member and spring means for yieldably urging the button member into the locking aperture upon movement of the right rail relative to the left rail about a pivot axis to assume an in-line relation with the left rail.
  • 20. A playyard top rail comprisinga left rail, a right rail pivotably coupled to the left rail to enable pivotable movement of the right rail relative to the left rail about a pivot axis, a rail lock arranged to engage the left and right rails, the rail lock including first and second lock buttons and a compression spring positioned to lie between and engage the first and second lock buttons to urge the first and second lock buttons in opposite directions normally to block pivotable movement of the right rail relative to the left rail about the pivot axis upon pivoted movement of the right rail to assume an in-line position with the left rail.
  • 21. The top rail of claim 20, wherein the left rail is formed to include a first button-mount aperture receiving the first lock button and a second button-mount aperture receiving the second lock button and the spring is arranged to urge the first lock button into the first button-mount aperture and the second lock button into the second button-mount aperture.
  • 22. The top rail of claim 21, wherein the left rail includes a left rail segment and a left portion of a lock housing, the right rail includes a right rail segment and a right portion of a lock housing, and the left portion of the lock housing is formed to include the first and second button-mount apertures.
  • 23. The top rail of claim 22, wherein the left portion of the lock housing includes a pair of clamshells coupled to one another and each clamshell is formed to include one of the button-mount apertures.
  • 24. The top rail of claim 21, wherein the right rail is formed to include a first locking aperture arranged to align with the first button-mount aperture upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position with the left rail and a second locking aperture arranged to align with the second button-mount aperture upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position with the left rail, and the spring is sized to urge an outer portion of the first lock button into the first locking aperture and an outer portion of the second lock button into the second locking aperture upon pivoted movement of the right rail to the in-line position to lock the left rail and the right rail together in an in-line relation to one another.
  • 25. The top rail of claim 24, wherein the first lock button includes a retainer flange positioned to engage the left rail to retain an inner portion of the first lock button in the first button-mount aperture upon movement of the outer portion of the first lock button into the first locking aperture and the second lock button includes a retainer flange positioned to engage the left rail to retain an inner portion of the second lock button in the second button-mount aperture upon movement of the outer portion of the second lock button into the second locking aperture.
  • 26. The top rail of claim 24, further comprising means for blocking rotation of the first and second lock buttons about an axis parallel to the pivot axis during movement of the first lock button into and out of the first locking aperture and movement of the second lock button into and out of the second locking aperture.
  • 27. The top rail of claim 24, wherein each of the first and second lock buttons is formed to include a guide channel and the left rail includes a first anti-rotation rib received in the guide channel formed in the first lock button and a second anti-rotation rib received in the guide channel formed in the second lock button.
  • 28. The top rail of claim 20, wherein the left rail includes a left rail segment and a left portion of a lock housing and the right rail includes a right rail segment and a right portion of the lock housing and the rail lock is mounted in the left portion of the lock housing and arranged to move between a locked position engaging the left and right portions of the lock housing and an unlocked position disengaging the right portion of the lock housing while engaging the left portion of the lock housing.
  • 29. The top rail of claim 28, wherein the left portion is formed to include a first button-mount aperture receiving the first lock button and a second button-mount aperture receiving the second lock button.
  • 30. The top rail of claim 29, wherein the right portion is formed to include a first locking aperture arranged to align with the first button-mount aperture upon pivoted movement of the right portion relative to the left rail about the pivot axis to assume the in-line position with the left rail and a second locking aperture arranged to align with the second button-mount aperture upon pivoted movement of the right portion relative to the left rail about the pivot axis to assume the in-line position with the left rail, and the spring is sized to urge an outer portion of the first lock button into the first locking aperture and an outer portion of the second lock button into the second locking aperture upon pivoted movement of the right portion to the in-line position to lock the left rail and the right portion together in an in-line relation to one another.
  • 31. The top rail of claim 20, wherein the rail lock is coupled to the left rail and the first and second lock buttons are constrained to move toward and away from one another along a straight path that is substantially parallel to the pivot axis.
  • 32. The top rail of claim 31, wherein the right rail is formed to include a first locking aperture arranged to received the first lock button upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position with the left rail and a second locking aperture arranged to received the second lock button upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position with the left rail.
  • 33. The top rail of claim 32, wherein the spring is sized to urge the first lock button along the straight path into the first locking aperture and the second lock button along the straight path into the second locking aperture upon pivoted movement of the right rail to the in-line position to lock the left rail and the right rail together in an in-line relation to one another.
  • 34. The top rail of claim 20, wherein the right rail includes a pair of side walls arranged to lie in spaced-apart relation to define a rail-receiving space therebetween and the left rail includes a lock housing positioned to extend into the rail-receiving space and pivotably coupled to the side walls to establish the pivot axis.
  • 35. The top rail of claim 34, wherein the lock housing is formed to include an interior region, the rail lock is positioned to lie in the interior region, and the lock housing is also formed to include a first button-mount aperture receiving the first lock button and a second button-mount aperture receiving the second lock button.
  • 36. The top rail of claim 35, wherein a first of the side walls is formed to include a first locking aperture arranged to receive the first lock button upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position with the left rail and a second of the side walls is formed to include a second locking aperture arranged to receive the second lock button upon pivoted movement of the right rail relative to the left rail about the pivot axis to assume the in-line position.
  • 37. A playyard top rail comprisinga left rail segment, a lock housing coupled to the left rail segment, the lock housing being formed to include a button-mount aperture, a lock including a lock button mounted for movement in the button-mount aperture and a spring positioned to lie in an interior region formed in the lock housing and arranged to urge the lock button in a first direction through the button-mount aperture, a right rail segment, and a lockable frame coupled to the right rail segment and formed to include a locking aperture having an outer opening in an exterior wall of the lockable frame, the lock housing being pivotably coupled to the lockable frame to enable pivotable movement of the right rail segment relative to the left rail segment, the spring being sized to urge an outer portion of the lock button into the locking aperture formed in the lockable frame to position the outer portion of the lock button to be touched by a finger of a user that has been extended through the outer opening of the locking aperture while an inner portion of the lock button remains in the button-mount aperture formed in the lock housing upon pivoted movement of the right rail segment to assume an in-line position relative to the left rail segment to block pivotable movement of the lock housing relative to the lockable frame about the pivot axis.
  • 38. The top rail of claim 37, wherein the lockable frame includes a pair of spaced-apart side walls and a curved bottom wall connected to a lower end of each of the side walls, the side walls and the bottom wall cooperate to define a saddle-shaped portion configured to receive the pivotable lock housing therein, and the locking aperture is formed in one of the side walls.
  • 39. The top rail of claim 37, wherein the lock housing includes a first clamshell formed to include the button-mount aperture and a second clamshell coupled to the first clamshell to define the interior region.
Priority Claims (1)
Number Date Country Kind
60/059335 Sep 1997 US
PCT Information
Filing Document Filing Date Country Kind
PCT/US98/19685 WO 00
Publishing Document Publishing Date Country Kind
WO99/14459 3/25/1999 WO A
US Referenced Citations (15)
Number Name Date Kind
4811437 Dillner et al. Mar 1989 A
5279006 Teng Jan 1994 A
5358220 Yu-Kuang Oct 1994 A
5381570 Cheng Jan 1995 A
5504951 Yeh Apr 1996 A
5533215 Malofsky et al. Jul 1996 A
5561874 Malofsky et al. Oct 1996 A
5611634 Wang Mar 1997 A
5615427 Huang Apr 1997 A
5697111 Dillner et al. Dec 1997 A
5819342 Williams Oct 1998 A
5906013 Wang May 1999 A
6082922 Cheng Jul 2000 A
6223366 Cheng May 2001 B1
6250837 Mariol et al. Jun 2001 B1
Non-Patent Literature Citations (1)
Entry
Portion of prior art top rail assembly for use in a playyard, obtained from Lerado (Zhong Shan) Industrial Co. Ltd. (China), two photographs and two line drawings of assembly depicted in photographs.