The present invention generally relates to handles of hand-held devices, sports equipments or rackets.
Handles of hand-held devices, such as handles of walking sticks and umbrellas, generally include a core member having a insert bore on its top outer sheath disposed about the core member and the gel disposed between the core member and the outer sheath. The applied force causes the pliable handle to deform immediately; after the applied force is released, the deformation of the handle will remain for a period of time before the handle returns to its original shape until the movement of gel is finished. The pliable handle keeps deformation for a period of time after applied force is released, it is so-called memory effect that takes the fancy of consumers. When assembling the pliable handle, the gel must be injected through the injection bore into the gap between the core member and the outer sheath. Because the movement of the gel is too slow like oil, even a small gap would lead to the leak of the gel. When the pliable handle is gripped, the applied force causes the load movement of the gel. The gap between the core member and the outer sheath will easily become the portion through which the gel leaks. For preventing the leak of the gel, we must use more components to seal the both ends of the outer sheath. For example, in us patent-US 2004/0205938 A1 disclosed on 21, Oct., 2004 “PLIABLE HANDLE”,
1, although using the thread outer shoulder to press on the outer sheath which is on the top of the core member, the outer shoulder will loose after using the handle for a long time, and it can not prevent gel-leaking.
2, the handle must be assembled primarily during the handle assembly process, and the gel is injected, then assembling the other components of the pliable handle at last. For example, the core member and the outer sheath are assembled primarily, and injecting the gel; fixing the central rod in the core member, its outer shoulder seals the outer sheath. Because of using the 2 nozzles of the injector to stab the inwards extending flange of the top portion through the gel injection bores formed on the outwards extending flange and injecting the gel into the gap, the operator must find the gel injection bores formed on the outwards extending flange carefully after assembling the outer sheath, and insert the 2 nozzles of the injector into the 2 gel injection bores, it takes much time, the process of injection is long; so the components can not be assembled immediately. The result is that the period of production is too long and the cost is too much.
The present invention provided a pliable handle that has a simple structure, and is securely sealed, and is assembled fast.
The present invention provided a method which the bore on the core member and the gel injection are needless.
The present invention bases on the means: a pliable handle, including the core member the outer sheath the gel disposed between the core member and the outer sheath. Because the outer sheath is formed of vulcanized silicon or other flexible materials, it has good flexibility, the gel has good viscidity, the structure of the present invention:
The core member, there is a outwards extending flange around its top;
The outer sheath, it has an opening on its top and a closed bottom, there is a inwards extending flange on its top; the outer sheath is disposed about the core member. Below the inwards extending flange of the outer sheath and the outwards extending flange of the core member define the gap portion, which is filled with the gel.
Said outwards extending flange of the core member does not communicate with the gap that is filled with the gel, the gap that is filled with the gel is close. There is a groove on the center of the outwards extending flange; there is an annular flange which corresponds with the annular groove on the core member below the inwards extending flange of the outer sheath.
Below the outwards extending flange of the core member, the structure is cylindrical shape, it does not communicate with the gap that is filled with the gel.
A bore is on the top of the core member along the longitudinal axis of the core member, it does not communicate with the gap that is filled with the gel.
Said outwards extending flange is on the top of the core member, there is a protuberance above the center of the outwards extending flange, setting a securing component that presses on the inwards extending flange of the outer sheath, and sealing it.
Said securing component is an annular end cap; the protuberance has the thread portion, the annular end cap has a thread portion in it.
Said core member is transparent, a bore is on the top of the core member along the longitudinal axis of the core member, there is a luminous component in it.
A pliable handle including:
A core member with a trumpet-shaped flange on its top;
An outer sheath which has an opening on top and a closed bottom, there is a inwards extending flange on its top;
The outer sheath is disposed about the core member, below the inwards extending flange of the outer sheath and the outwards extending flange of the core member defining the gap portion, which is filled with the gel.;
Said outwards extending flange of the core member does not communicate with the gap that is filled with the gel. The gap that is filled with the gal is close; there is a annular groove on the trumpet-shaped flange; there is a annular flange which corresponds with the annular groove on the core member below the inwards extending flange of the outer sheath.
The method that forms a pliable handle includes steps as follow:
Providing a core member, there is an annular flange on its top;
The outer sheath, it has an opening on its top and a closed bottom, there is an inwards extending flange on its top;
The outer sheath is disposed about the core member. Below the inwards extending flange of the outer sheath and the outwards extending flange of the core member define the gap portion, which is filled with the gel.
The quantity of the gel is provided according to the space of the gap.
The gel covers the outer of the core member below the annular flange of the core member;
Expand the opening of the outer sheath, and cover the core member that is covered with the gel with the outer sheath.
The pliable handle of the present invention, the joint of the core member and the outer sheath is sealed in the integrative seal structure.
The annular groove on the center of the outwards extending flange corresponds with the annular flange below the inwards extending flange of the outer sheath, the annular flange below the inwards extending flange of the outer sheath that is flexible formed a seal, so as to weaken the influence caused by movement of the gel when the handle is held by hand, the said influence is produced between the outwards extending flange of the core member and inwards extending flange of the outer sheath, and minimize the risk of the gel-leaking. Use the protuberance above the center of the outwards extending flange to connect to the securing components, the securing components press on the inwards extending flange of the outer sheath around the protuberance.; Separate the securing components from the central rod. Although the loose occur between the pliable handle and central rod for long usage, it can not effect the seal-function of the securing component. There is a thread portion on the protuberance, the securing component is a annular cap having inner thread portion.
The present invention bases on the flexibility of the outer sheath and the viscidity of the gel, the outer of the core member is covered with the gel at first, and the outer sheath is expanded at the same time, then cover the core member that is covered with the gel with the outer sheath. The gel injection bore that is used in the gel injection method is canceled in the said method. The bottom of the core member is unnecessary to form a protuberance forth, for machining easily, the seal of the pliable handle is good after assembly.
So compared to the existing technology, the structure of component of the present invention is simple, the mold is even simpler, the processing is convenient, the assembly is quickly, the cost is low. It is unnecessary to pierce the inwards extending flange of the outer sheath especially, the integrality of the outer sheath is good, the useful life is long.
The present pliable handle can be secured to the walking stick, golf club, ski stick, tennis racket, battledore, and umbrella, and may have the illuminating function.
The first embodiment, the embodiment of the pliable handle of the present invention can be secured to a device, such as the pole of the walking stick, gold club, ski stick, tennis racket, battledore, and all kinds of umbrellas. As
The core member 11 is stick-shaped, there is a bore 110 for central rod on the top of the core member. There is the outwards extending flange 111 on the top of the core member 11; the outwards extending flange 111 is divided into two portions -upper portion and lower portion by the annular groove 112 on the center of the outwards extending flange 1. There is a protuberance 113 above the center of the outwards extending flange 111; the protuberance 113 has the thread portion.
The outer sheath 12 has an opening on top and a closed bottom, there is a inwards extending flange 121 in its opening; there is a annular flange 122 which corresponds with the annular groove 112 on the core member 1 below the inwards extending flange 121.
Compared to
The assembly, as
1. Measure the quantity of the gel needed according to the gap which is filled with gel; weigh the gel needed;
2. Cover the outer of the core member below the annular flange 211 of the core member with the gel 24 weighed;
3. Expand the opening of the outer sheath 22, and cover the core member 21 that is covered with the gel 24 with the outer sheath;
Make the inwards extending flange 121 of the outer sheath 12 cover the outwards extending flange 111 of the core member 1, insert
The annular flange 122 below the inwards extending flange 121 into the annular groove 112 on the core member 11 and seal it.
At this point, the bottom of the core member 11 is intimately contact with the wall of the bottom of the outer sheath 12, the gap between the portion below the outwards extending flange 111 of the core member 11 and the inner wall of the outer sheath 12 is filled with gel 14 substantially. Screw the thread portion of the big bore 131 of the end cap 13 on the thread portion of the protuberance 113 of the core member 11, press the inwards extending flange 121 of the outer sheath 12 on the outwards extending flange 111 of the core member 11, eliminate the gap between the core member 11 and the outer sheath 12.
For assembling the central rod easily, set the thread portion which corresponds with the thread portion of the tail of the central rod in the bore for central rod. Or setting the rivet-bore in the middle of the core member 11, setting the corresponding rivet-bore on the tail of the central rod; connecting the core member 11 with the tail of the central rod then inserting it into the outer sheath 12.
The second embodiment, as
The core member 21 is stick-shaped, there is a trapezium-shaped bore 213 downwards on the top of the core member. The outwards extending flange 221 having trumpet-shaped is on the top of the core member 21; an annular groove 212 is on the outwards extending flange 211.
The outer sheath 22 has an opening on top and a closed bottom, there is a inwards extending flange 221 in its opening; there is a annular flange 222 which corresponds with the annular groove 212 on the core member 1 below the inwards extending flange 221.
The luminous equipment 23, including batteries 231, which is disposed on the place trapezium-shaped bore 213 the core member 21, the luminophor 232 is set on the place which is under the trapezium-shaped bore 213.
During the assembly process: as
Measure the quantity of the gel needed according to the gap which is filled with gel; weigh the gel needed;
Cover the outer of the core member below the annular flange 211 of the core member with the gel 24 weighed;
Expand the opening of the outer sheath 22, and cover the core member 21 that is covered with the gel 24 with the outer sheath;
Make the inwards extending flange 221 of the outer sheath 21 cover the outwards extending flange 211 of the core member 21, wedge the annular flange 222 below the inwards extending flange 221 into the annular groove 212 on the core member 21 and seal it.
Put the luminous equipment 23 into the trapezium-shaped bore 213 of the core member 21.
The present embodiment, a end cap like the end cap 13 of the first embodiment can be set on the top of the core member, or the under parts of central rod for plugging is designed to a corresponding trapezium-shaped manner, and having a function like end cap's, its face presses on the outwards extending flange 221 of the core member, eliminate the gap between the core member 21 and the outer sheath 22.
The present invention is not restricted to 2 said embodiments.
The structure of the present invention is simple, and it is easy to produce, it is suitable for industrial producing in quantities, having a good industrial practicability.
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