The present disclosure generally relates to a plow guide assembly for plow guides of chain-drawn mining plows movably connected to a chain scraper conveyor used in underground mining applications.
Known plow guide troughs or plow guide elements are used especially in underground mining, in the case of, for instance, coal mining plows. In such cases, the plow guide troughs are mounted on the working-face side on conveyor pans of a chain scraper conveyor for removing coal plowed off the longwall face by the mining plow. The length of the plow guide troughs is equal to the length of a conveyor pan, and the chain scraper conveyor and the plow guide may be formed by joining numerous substantially similar plow guide troughs and conveyor pans by tension-resistant bendable coupling means in the form of toggles, respectively. For example, U.S. Pat. No. 7,641,286 B2 and U.S. Pat. No. 7,188,441 B2 relate to plow guide elements of a plow guide for guiding a mining plow.
In modern heavy-duty plow systems, the mining plow may be mechanically guided on a top guide rail and a bottom guide beam, both respectively provided at each of the plurality of plow guide troughs and axially aligned to one another, respectively. The mining plow may include, for example, two bottom guide members, known as guide skids, that rest on a slideway also provided at each of the plow guide troughs. The slideway may project over the bottom guide beam. The two bottom guide members may engage the bottom guide beam by, for example, by at least partially encompassing the bottom guide beam in a U-shaped manner.
During operation of the mining plow running along the chain scraper conveyor back and forth, the top and bottom guiding members of the mining ploy may be subjected to wear. Especially the bottom guide members are highly stressed, since the bottom guide members support the whole mining plow against the ground. For replacing one of the worn bottom guide members by a new bottom guide member, it is known to disassemble one of the plow guide troughs for getting access to the worn bottom guide member. However, in case of two bottom guide members, a further plow guide trough has to be removed for replacing the other worn bottom guide member by a new bottom guide member. Such maintenance work of replacing all worn bottom guide members may be time-consuming and, thus, may lead to less efficiency of the whole mining device, since no extraction work can be performed during the maintenance work.
The present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems.
According to an aspect of the present disclosure, a plow guide assembly of a plow guide for guiding a mining plow used in underground mining applications is disclosed. The mining plow may have at least one top guide member and at least one bottom guide member. The plow guide assembly may comprise a base member defining a bottom chain guide duct, a top chain guide duct disposed above the bottom chain guide duct, and a top guide rail configured to guide the at least one top guide member of the mining plow. The base member may include a first guide beam extending along a first axis, and being configured to guide the at least one bottom guide member of the mining plow, and a second guide beam spaced apart the first guide beam for defining a service clearance therebetween. The second guide beam may extend along a second axis axially aligned to the first axis and may be configured to guide the at least one bottom guide member. The plow guide assembly may further comprise a removable insert element configured to be inserted into the service clearance and to be attached to the base member. The insert element may have a third guide beam extending along a third axis and being configured to guide the at least one bottom guide member. In an assembled state of the insert element, the third axis may be axially aligned to the first and second axes. The plow guide assembly may further comprise a supporting device configured to support and position the insert element relative to the base member.
According to an embodiment of the present disclosure, the supporting device may include at least one protrusion provided at the base member and at least partially protruding into the service clearance, and at least one recess provided at the insert element and configured to engage the at least one protrusion.
According to another embodiment of the present disclosure, the supporting device includes at least one protrusion provided at the insert element and extending along the third axis, at least one recess provided at the first beam and configured to engage the at least one protrusion, and at least one recess provided at the second beam and configured to engage at least one protrusion.
According to another aspect of the present disclosure, a plow guide for attaching to a chain scraper conveyor including a plurality of conveyor pans connected to one another is disclosed. The plow guide may comprise a plurality of plow guide elements connected to one another, and at least one plow guide assembly according to the present disclosure. The at least one plow guide assembly may be connected to at least one of the plurality of plow guide elements.
According to another aspect of the present disclosure, a chain scraper conveyor may comprise a plurality of conveyor pans connected to one another, and a plow guide according to the present disclosure. The plow guide may be attached to the plurality of conveyor pans.
According to another aspect of the present disclosure, a method for replacing a worn bottom guide member of a mining plow is disclosed. The bottom guide member may be configured to be guided by a plow guide according to the present disclosure. The method may comprise moving the mining plow to a position, such that at least one bottom guide member is disposed at the at least one plow guide assembly, disassembling the insert element from the base member thereby providing access to at least one bottom guide member to be replaced via the service clearance, replacing the worn bottom guide member by a new bottom guide member, and assembling the insert element to the base member.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
The following is a detailed description of exemplary embodiments of the present disclosure. The exemplary embodiments described therein and illustrated in the drawings are intended to teach the principles of the present disclosure, enabling those of ordinary skill in the art to implement and use the present disclosure in many different environments and for many different applications. Therefore, the exemplary embodiments are not intended to be, and should not be considered as, a limiting description of the scope of patent protection. Rather, the scope of patent protection shall be defined by the appended claims.
The present disclosure may be based at least in part on the realization that providing at least one of a plurality of plow guide elements of a plow guide with a service clearance and an insert element insertable into the service clearance may facilitate maintenance work of the bottom guide members of the mining plow, especially when replacing worn bottom guide elements with new ones.
The present disclosure may be further based at least in part on the realization that providing the insert element with a portion of a bottom guide rail of the plow guide element may further facilitate maintenance work of the bottom guide members of the mining plow. Since the bottom guide rail engages the bottom guide members of the mining plow, disassembling of the insert element equipped with a portion of the bottom guide rail may provide access to the bottom guide member to be replaced.
The present disclosure may be further based at least in part on the realization that providing at least one of a plurality of plow guide elements of a plow guide with a service clearance and an insert element may provide the possibility to replace each of the bottom guide members of the mining plow via one service clearance. Therefore, only one of the plurality of plow guide elements connected to one another for forming a plow guide for a mining plow may need to be provided with an insert element and a service clearance.
As shown in
The base member 110 further includes a first guide beam 122 and a second guide beam 124 spaced apart the first guide beam 122 thereby defining a service clearance 130. The first and second guide beams 122, 124 are integrally formed with the base member 110. In some further embodiments, the first and second guide beams 122, 124 may be attached to the base member 110 via any known fastening device, such as, for example, welding.
The exemplary disclosed plow guide assembly 100 further includes a removable insert element 140 that is insertable into the service clearance 130 and attachable to the base member 110 via a fastening device, such as, for example, a plurality of screws 152, 154, 156, 157, 158. In
A connecting member 160 is configured to connect the plow guide assembly 100 to an adjacent plow guide element 102. On the other side, a further connecting member (not shown) may also be provided for connecting the plow guide assembly 100 to an adjacent plow guide element 102. The plow guide 10 according to the present disclosure may include only one plow guide assembly 100 for performing maintenance work at the mining plow 400.
Referring to
As can be seen in
As also indicated in
Referring to
The insert element 140 includes a third guide beam 142 extending along a third axis 143. When being in the assembled position (as shown in
As indicated in
As can be further seen in
A first embodiment of a supporting device 170 for supporting and positioning the insert element 140 relative to the base member 110 is illustrated in
The supporting device 170 further includes two recesses 174 (only one of which is visible in
As shown in
The recesses 174 each have a cross-sectional shape including an upper semicircular section 174A and a lower rectangular section 174B having an inner face 175A facing towards the bottom chain guide duct 112 (see
The process of inserting the insert element 140 into the service clearance 130 of the base member 110 is now described with reference to
Then, the insert element 140 is pivoted in a counter-clockwise direction in
Due to the specific shape of the protrusions 172 shown in
In another embodiment, the protrusions 172 may have a cross-sectional shape including an upper semicircular section and a lower rectangular section. In such embodiments, the recesses 174 may have a cross sectional shape including an upper semicircular section and a lower conical section.
Referring to
With respect to
The supporting device 270 further includes two recesses 274 (only one of which is visible in
As shown, each of the protrusions 272 has a cross-sectional shape including a lower semicircular section 272A and an upper rectangular section 272B having an inner face 273A facing towards the bottom chain guide duct 112 (see
The recesses 274 each have a cross-sectional shape including a lower semicircular section 274A and an upper conical section 274B having an inner face 275A facing towards the bottom chain guide duct 112 (see
The process of inserting the insert element 140 into the service clearance 130 of the base member 110 is now described with reference to
Then, the insert element 140 is pivoted in a counter-clockwise direction in
In another embodiment, the protrusions 272 may have a cross-sectional shape including a lower semicircular section and an upper tapered section. In such embodiments, the recesses 274 may have a cross sectional shape including a lower semicircular section and an upper rectangular section.
In another embodiment, instead of providing the recesses 274 asymmetrically at the face sides of the first and second guide beams 122, 124, respectively, and the protrusions 272 symmetrically at the faces sides of the third beam 142, it may also be possible to provide the protrusions asymmetrically at the face sides of the third beam 142 and the recesses 274 symmetrically at the face sides of the first and second guide beams 122, 124, respectively.
It should be noted that, after having pivoted the insert element 140 from the unlocked into the locked position and having fixed the insert element 140 to the base member 110, the first, second, and third axes 123, 125, 143 should be aligned to one another, such that the first, second, and third beams 122, 124, 142 together form the bottom guide rail 120 for guiding the bottom guide members 420 of the mining plow 400.
In the following, an exemplary method for replacing worn bottom guide members 420 of the mining plow 400 will be described with reference to the drawings, especially with respect to
In the assembled state, the third guide beam 142 of the insert element 140 engages the left bottom guide member 420 (see, for instance,
After having disassembled the insert element 140, the left end of the mining plow 400 is at least partially lifted by a lifting device, such as, for instance, a crane apparatus engaging a towing eye 422 attached to the mining plow 400. In such state, the left bottom guide member 420 is accessible and removable from the base member 110.
After having replaced the worn bottom guide member 420 by a new one and lowered the mining plow 400 onto the slideway 118, the insert element 140 is assembled to the base member 110, as described above with respect to
In case that the other bottom guide member 420 is also worn, the mining plow 400 is moved to the plow guide assembly 100, as shown in
It should be noted that the length of the insert element 140 in the direction of the third axis 143 is equal or greater than the length of the greatest bottom guide member 420 of the mining plow 400, such that each bottom guide member 420 may be replaced via one plow guide assembly 100 having an insert element and a service clearance 130 as disclosed herein.
In another aspect of the present disclosure, an insert element for inserting into a service clearance provided at a base member of a plow guide element for guiding a mining plow is disclosed. The base member may define a bottom chain guide duct, a top chain guide duct disposed above the bottom chain guide duct, and a top guide rail configured to guide at least one top guide member of the mining plow. The base member may include a first guide beam extending along a first axis, and being configured to guide the at least one bottom guide membe of the mining plow, and a second guide beam spaced apart the first guide beam for defining a service clearance therebetween. the second guide beam may extend along a second axis axially aligned to the first axis and may be configured to guide the at least one bottom guide member of the mining plow. The insert element according of the present disclosure may include a third guide beam extending along a third axis and being configured to guide the at least one bottom guide member. In an assembled state of the insert element, the third axis may be axially aligned to the first and second axes.
Although the preferred embodiments of this invention have been described herein, improvements and modifications may be incorporated without departing from the scope of the following claims.
Number | Date | Country | Kind |
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14186374.6 | Sep 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/000707 | 4/1/2015 | WO | 00 |