The subject matter of the present invention relates to a plow guide assembly for a chain-pulled plow. The plow guide assembly includes one or more plow guide troughs having multiple parts and being connectable to one another by coupling elements so as to be tension-proof and angularly movable. Each plow guide trough has a center piece with superposed chain guide channels. Two end pieces are joined to corresponding sides of the center piece. The end piece is preferably a single-piece casting with superposed chain channel sections that are separated by a cast sliding spacer piece.
In underground mining operations, it is known to use plow systems which comprise a shiftable chain scraper conveyor which can be used both as a face conveyor and as a gate conveyor. On the working face side, plow guide troughs are mounted on the conveyor line pans of the chain scraper conveyor, on which plow guide troughs the plow is guided. The plow guide troughs have chain channels for guiding the endless plow chain disposed on them so as to be able to pull the plow along the wall face. In modern high-performance plow systems, to which the present invention is preferably addressed, the plow on the plow guide is forcibly guided. In the prior art, many measures have already been proposed to reinforce the conveyor line pans and the plow guide troughs so as to keep up with the ever-increasing rated capacities of the chain scraper conveyors and the plow drives in high-performance plow systems. Thus, it is known that the plow guides can be disposed on the goaf side and that the plow can be designed as a sword plow, with the sword plow extending with a sword under the chain scraper conveyor (DE 36 27 733) or reaching with a sword between the top strand and the bottom strand.
Although satisfactory, there remains a need for a plow guide with plow guide troughs on conveyor line pans suitable for use with a high performance plow system, such as the Gleithobel® plow system. Furthermore, there is a need for a plow guide that has a sufficiently high tool life, and which can be economically manufactured.
The present invention relates to a plow guide assembly and plow guide troughs particularly adapted for high-performance plow systems such as Gleithobel® plows (available from DBT GmbH) which are disposed along the working face side of conveyor line pans of a chain scraper conveyor. The present invention uses the plow guide troughs according to German Patent DE 32 44 038 A1 as a starting point. In the generic plow guide troughs, the entire conveyor line pan, including the plow guide trough, is designed to comprise three parts, i.e., a center piece and two end pieces, so as to reinforce the individual plow guide troughs and to increase the tool life of the plow system. Preferably, at least the end pieces of the plow guide troughs on the working face side are made of single-piece highly refractory castings which, in the form of welded pieces, have been welded onto the conveyor line pan and onto the center piece. In the generic plow guide troughs and conveyor line pans, both the plow guide troughs on the working face side and the conveyor bottom and the spill plate side on the goaf side are designed in three parts. As a result, the time required to mount a generic plow guide trough or a conveyor line pan is comparatively high. The coupling elements in the generic plow guide troughs are bolts which have to be inserted into bolt holes in the spill plate pieces and in the sliding spacer pieces in the end pieces of the plow guide troughs.
The present invention provides a plow guide with plow guide troughs for mounting on conveyor line pans of a high-performance Gleithobel plow system. The plow guide has a sufficiently high tool life even if the rated capacities of the plow system are high. And, the plow guide can be manufactured economically.
According to the present invention, the end pieces of the plow guide have holding pockets which have been joined by casting and which are open on the working face side. High-duty toggles can be inserted into the holding pockets, requiring only minor assembly time. Consequently, in the plow guides according to the present invention, toggle connections form the coupling elements for connecting adjoining plow guide troughs in a tension-free manner, and the three-part design of the plow guide troughs with a center piece and two end pieces is retained. The toggle connections can be inserted into holding pockets that are integrally joined to the end pieces by casting and which do not require any after treatment. To reduce costs, the center pieces can be mass-produced while the end pieces can be produced to accommodate different widths, different coupling elements, or similar requirements. By using toggle connections instead of bolt connections for the generic conveyor line pans, it is possible to considerably increase the rated capacity of the plow system, while at the same time avoiding the risk of rupturing the coupling elements.
To make the end pieces of the plow guide troughs more wear resistant, the end pieces can have a preferably circumferentially closed upper chain channel section. The upper chain channel section of one of the lateral pieces can optionally have an overlapping projection and the upper chain channel section of the other end piece can utilize a mating recess for engaging the overlapping projection. Overlapping the end pieces of adjoining plow guide troughs and conveyor line pans minimizes wear due to fine coal abrasion which can be caused by angle formations between the individual conveyor line pans. Therefore, the tool life of the plow guide and thus the tool life of the entire plow system is increased. The overlapping projection and the mating recess may be designed in the shape of a ring and preferably in the shape of a centering ring and a mating centering recess so as to seal off the upper chain guide channel for the return strand of the plow chain. The preferably circular inside cross section of the upper chain channel section further reduces the susceptibility of the end pieces to wear. In a preferred modification, no transverse forces are absorbed or transmitted with the centering ring and the centering recesses. To implement this, the centering ring can conically taper towards its front side and/or can have a chamfering on its front side while the centering recess conically tapers with increasing depth and/or is countersunk on the bottom. It is also useful if one of the end pieces has an overlapping tongue above its upper chain guide channel section or in the region abutting the upper chain guide channel section and if the other end piece has a matingly overlapping slot with which the overlapping tongue mates so as to keep the overlapping parts on the chain guide channels free from the forces acting in the transverse direction.
To further minimize the seepage and deposition of fine coal dust in the upper chain guide channel, the center pieces of the plow guide can be made of a single-piece casting with a circumferentially continuous upper chain guide channel. For the purpose of inspection and simple assembly of the return strand of the plow chain, the center pieces of at least some plow guides can be made of a casting base with an access opening to the upper chain channel section. The access opening can be closed with a detachably attached hood. In the closed position, the outer surface of the hood preferably is aligned with the outer surface of all end pieces as well as the outer surfaces of the center pieces that are made of a single-piece casting. To facilitate the accessibility to the pulling strand of the plow chain, it is especially useful if the upper chain channel section in the casting base, in which the access opening is disposed, has a bottom opening leading to the lower chain channel section, which bottom opening can be filled with an insert piece, preferably an insert screen with suitable openings for allowing fine coal to pass through. Using the insert screen can ensure that during operation of the plow system, fine coal from the otherwise closed upper chain guide channel is discharged into the lower chain guide channel. The detachable insert piece replaces the sliding spacer piece (not present in the casting base) in the region of the bottom opening, with its upper surface being suitably designed in the shape of a rounded groove. It is especially preferred if the insert piece can be inserted and locked into the bottom opening without fastening elements or screws which require the use of a tool. Thus, the insert piece can have lugs disposed on the front and rear long side, and the casting base can have pocket inserts for the lugs, which pocket inserts have edges that are open toward the bottom opening. The insert piece which is inserted with its lugs into the appropriately designed pocket slots is subsequently affixed so as to face downwardly and in the direction of travel of the plow chain. The insert piece preferably has a step disposed on the front long side. A forwardly projecting lug is formed in the center of the step. The hood has a minimum of one longitudinal crosspiece disposed on the lower surface of the hood. The crosspiece, in the assembled state, abuts the step so as to be able to affix the insert piece only by inserting the hood into the bottom opening. It is useful for the rear surface of the hood to be designed as a preferably rounded groove section for bounding the upper chain guide channel.
The hood is locked to the casting bases preferably by one or more self-locking screws which have plate-shaped caps with rectangular locking attachments and which can be inserted into indentations on the upper surface of the hood, which recesses have a rectangular cross section. The locking screws preferably have a bolt screw disposed on the underside of the cap and can be screwed with a nut to the casting base from the goaf-side rear. To avoid an unintentional detachment of the hood as a result of vibrations, the hood can have a mounting hole for a damping element disposed between two indentations.
In a particularly preferred embodiment, the three-part plow guide trough itself forms the working face side of a conveyor line pan, with a single-piece intermediate metal sheet which extends continuously through the center piece and both end pieces or a single-piece continuous conveyor bottom being joined by welding to the goaf-side rear of the plow guide trough. This configuration with an intermediate metal sheet offers the advantage that the top strand of the chain scraper conveyor for each conveyor line pan can be designed as a two-way trough. To make mounting the intermediate metal sheet easier, the rear surfaces of the center piece and the end pieces can have projecting cast-on attachments, to which the intermediate metal sheet can be joined by welding. It is also to be preferred if the bottom of the bottom strand for the line pan is an angled bottom metal sheet which is joined by welding and which extends over the entire length of the center piece and the two end pieces. To further reduce the cost, the lateral profiles for guiding the scrapers in the bottom strand of the chain scraper conveyor do not have specific design features.
To operate a plow system with the plow guides and conveyor line pans according to the present invention, it is especially useful if ribs are welded on underneath the bottom metal sheet, both on the working face side and on the goaf side, with the underside of the ribs on the goaf side preferably having a curved design so as to serve as elastic arches which make it easier for the plow guide to climb when the plow system advances. The toggle connections preferably comprise toggles with toggle heads on both toggle ends, which toggles can be prevented from falling out or being detached by providing suitable retention elements in the pocket recesses that open toward the outer surfaces of the plow guide troughs. In particular, the toggle heads of the toggles can have tongues disposed on them. The tongues on one end mate with mating slots in the pocket recesses, thus making it possible for a retention element to be disposed only on one end of the toggles.
Additional advantages and embodiments of the plow guide according to the present invention follow from the claims and the following description of examples of conveyor line pans and troughs of a plow system which are diagrammatically represented in the drawings. In the drawings:
The present invention relates in particular to the multi-part structure of plow guide troughs 20,50 which bound conveyor line pans 2,3 on the working face side. As can be especially well seen in
As is shown in
As
Center pieces 51 differ from center pieces 21 in that center piece 51 has an access opening 58 in the front section 58A—facing the working face side—of a casting base 59, which front section forms a loading ramp. Via access opening 58, the return strand of the plow chain, which return strand is installed in the upper chain guide channel 10D, 10A, can be accessed. The opening 58 is closed by means of a hood 60 which is anchored in opening 58 by means of two locking screws 80. As seen in
The design of casting base 59, hood 60, locking screws 80 and insert screen 90 will be explained below in greater detail with reference to
In the upward direction, rear side 62 of hood 60 ends in a rounded lug 65 which extends along the entire length of hood 60 and above which stop ledge 66 for detachably locking hood 60 in opening 58 is disposed. Stop ledge 66 has two rectangular indentations 67 disposed in it, which indentations mate with one locking lug 83 each. The locking lug 83 has a rectangular cross section and projects laterally beyond screw bolt 82, of caps 81 of locking screws 80 (
Insert screen 90 is shown in detail in
The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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203 07 150 U | May 2003 | DE | national |
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Number | Date | Country | |
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20040256907 A1 | Dec 2004 | US |