The present invention relates to a plug and abandonment system for plugging and abandoning a well having a top. Moreover, the invention also relates to a plug and abandonment method for providing a safe plug and abandonment of a well having at least one production zone.
When a well becomes less productive, and all attempts to improve the production of hydrocarbons from a reservoir have failed, the unproductive part of the well, if not the whole well, is plugged and abandoned. Plug and abandonment is an important part of the lifetime of a well. It is also a costly process, since the authorities have high requirements for the plugging operations in order to ensure that the well does not pollute the environment.
When planning a well, well operators must provide a guarantee covering the costs for plug and abandonment, so that authorities are not left with a large bill to pay for the plug and abandonment of the well, and thus a well operator always seeks a less expensive solution for plug and abandonment so that less money has to be guaranteed.
It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved plug and abandonment system which is less complex and costly than known solutions.
The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by a plug and abandonment system for plugging and abandoning a well having a top, comprising:
By work string is meant any kind of string capable of performing the plugging and abandoning of a well. The work string may therefore be a string of drill pipe, a string of coiled tubing or a wireline tool string having a pump. Fluid is pumped down from surface through the drill pipe or the coiled tubing, and when using a wireline tool string, the pump in the wireline tool string pumps well fluid into the wireline tool string or from a bailer in the wireline tool string and down the second end of the second annular barrier in the same manner as the drill pipe and the coiled tubing. Thus, one of the functions of the work string is to pump fluid at a certain pressure down the second end of the second annular barrier.
Moreover, by having a first annular barrier disconnectable downhole from a second annular barrier, the plug and abandonment system is less complex and less costly than known solutions as it requires only one run and has a simple design.
Thus, the first disconnectable area is disconnectable downhole so that the first annular barrier and the second annular barrier are disconnectable downhole by turning or pulling or pushing the work string.
In addition, the annular barriers may comprise an expandable metal sleeve, the at least one tubular part forming the tubular bore.
Also, the second ball seat may be connected with the first disconnectable area.
Further, the first annular barrier may be disconnectable from the second annular barrier by means of the first disconnectable area.
Additionally, the cement may be replaced with bismuth, a polymer or a thermite, i.e. a pyrotechnic composition.
Furthermore, each annular barrier may comprise the tubular part and the expandable metal sleeve surrounding the tubular part, each end of the expandable metal sleeve being connected with an outer face of the tubular part providing an expandable space there between.
In addition, the expandable metal sleeve may have a first sleeve end and a second sleeve end being connected with an outer face of the tubular part, the inner face of the tubular part forming the tubular bore.
Moreover, the first annular barrier may comprise a first pressure intensifying unit fluidly connected with tubular bore through an expansion opening in the tubular part in order to intensify the pressure of the fluid flowing in through the expansion opening from the tubular bore before the fluid enters the expandable space.
Further, the pressure-intensifying unit may have a first bore and a piston unit, the first bore having a first bore part with a first inner diameter and a second bore part with a second inner diameter, the piston unit having a first piston with a first outer diameter corresponding to the first inner diameter and a second piston with a second outer diameter corresponding to the second inner diameter, and the second piston being connected to the first piston by means of a connecting rod, which connecting rod has a smaller outer diameter than the second piston, the first outer diameter being smaller than the second outer diameter, the first bore part having a first opening in fluid communication with the expansion opening through a first fluid channel, a first non-return valve being arranged in the first fluid channel allowing fluid to enter the first opening, the first bore having a second opening fluidly connected with a part of the first fluid channel upstream of the first non-return valve, the first bore part having a third opening in fluid communication with an expandable space of the annular barrier between the expandable metal sleeve and the tubular part through a second non-return valve, the second bore part having a fourth opening for entry of fluid in order to allow the first piston to move in a first direction, ejecting fluid through the third opening and into the expandable space, and for exit of fluid in order to allow the first piston to move in a second direction opposite the first direction, and the second bore part having a fifth opening in fluid communication with the fourth opening through a second fluid channel, and a sequence piston surrounding the connecting rod and having a first sequence position in which the sequence piston prevents fluid communication between the second opening and the fifth opening and a second sequence position in which the sequence piston allows fluid communication between the second opening and the fifth opening in order to move the piston unit in the first direction.
Additionally, the tubular part may have a first opening for allowing fluid to flow from the tubular bore to the first annular barrier and a first shear disc arranged in the first opening.
Also, the tubular part may have a second opening for allowing fluid to flow from the tubular bore to the second annular barrier, a second shear disc being arranged in the second opening, the first shear disc being configured to break before the second shear disc.
Furthermore, the first annular barrier may comprise a valve unit fluidly connected with a tubular bore, the valve unit having a piston movable in a bore and prevented from moving by a first shear pin.
Moreover, the valve aperture may be in fluid connection with the expandable space via a fluid channel.
In addition, the plug and abandonment system may further comprise an intermediate annular barrier arranged in between the first annular barrier and the second annular barrier, the first end of the intermediate annular barrier comprising a third ball seat.
Additionally, the second ball seat may be connected with the first disconnectable area via one or more of the intermediate annular barrier(s).
Further, the third ball seat may be connected to the first disconnectable area.
Also, the intermediate annular barrier may comprise a first end and a second end, the second end being connected to another disconnectable area.
Moreover, the second ball seat may be connected to another disconnectable area.
In addition, the second ball seat may be connected to a second disconnectable area.
Additionally, the intermediate annular barrier may be disconnectable from the second annular barrier by means of the other or second disconnectable area.
Further, the third ball seat may have a third inner diameter being larger than a first inner diameter of the first ball seat and being smaller than a second inner diameter of the second ball seat.
Also, the intermediate annular barrier may comprise a second pressure-intensifying unit, the first pressure-intensifying unit being configured to pressure intensify the fluid flowing in the tubular bore with a predetermined pressure-intensifying factor being larger than that of the second pressure-intensifying unit so that the first annular barrier is expanded before the second annular barrier.
Additionally, the intermediate annular barrier may comprise a valve unit having a piston movable in a bore, being prevented from moving by a second shear pin, the first shear pin being configured to shear at a lower force than that of the second shear pin so that the first annular barrier is expanded before the intermediate annular barrier and the second annular barrier.
Furthermore, each of the first and the second annular barrier may comprise the expandable metal sleeve and a first tubular part having a first tubular inner face and a second tubular part having a second tubular inner face, one end of the first tubular part being mounted end-to-end to a first sleeve end of the expandable metal sleeve and one end of the second tubular part being mounted end-to-end to a second sleeve end of the expandable metal sleeve so that the first tubular inner face, the second tubular inner face and the inner sleeve face form the tubular bore.
Moreover, the expandable metal sleeve may have a first sleeve end and a second sleeve end, the first sleeve end being connected with an end of the first tubular part and the second sleeve end being connected with an end of the second tubular part, so that the expandable metal sleeve and the first and second tubular parts form the tubular bore.
Also, the expandable metal sleeve of the first annular barrier may have a first thickness being smaller than a second thickness of the expandable metal sleeve of the second annular barrier, so that the expandable metal sleeve of the first annular barrier is configured to expand at a lower pressure in the tubular bore than the expandable metal sleeve of the second annular barrier.
In addition, the intermediate annular barrier may have a third thickness being smaller than the second thickness of the second annular barrier and larger than the first thickness of the first annular barrier.
Further, the expandable metal sleeve of the first annular barrier may be made of a first material, the expandable metal sleeve of the second annular barrier being made of a second material, the first material demanding lower pressure in order to expand than the second material so that the expandable metal sleeve of the first annular barrier is configured to expand at a lower pressure in the tubular bore than the expandable metal sleeve of the second annular barrier.
Moreover, the intermediate annular barrier may be made of a third material demanding lower pressure in order to expand than the second material but demanding higher pressure than the first material in order to expand so that the expandable metal sleeve of the intermediate annular barrier is configured to expand at a higher pressure in the tubular bore than the expandable metal sleeve of the first annular barrier, and so that the expandable metal sleeve of the intermediate annular barrier is configured to expand at a lower pressure in the tubular bore than the expandable metal sleeve of the second annular barrier.
Furthermore, the plug and abandonment system may further comprise a first ball for seating in the first ball seat.
Additionally, the plug and abandonment system may further comprise a second ball for seating in the second ball seat.
Also, the system may comprise several intermediate annular barriers in between the first annular barrier and the second annular barrier.
Moreover, the first and/or second disconnectable connection may be disconnectable by turning the work string.
Further, the first and/or second disconnectable connection may be disconnectable by breaking a shear pin, e.g. by an axial force along the extension of the work string.
In addition, the first ball seat may have a first inner diameter, the second ball seat having a second inner diameter being larger than that of the first inner diameter.
Furthermore, the plug and abandonment system may further comprise an annular brush connected with the first end of the first annular barrier.
Also, the annular brush may comprise a brush body and surrounding brush arms.
Additionally, the work string may be disconnectably connected with the second annular barrier by means of a running tool.
Further, the well may comprise an outer well tubular metal structure and an inner well tubular metal structure/production casing arranged partly within the outer well tubular metal structure and cement being provided therebetween.
In addition, the inner well tubular metal structure/production casing may have a part extending below the outer well tubular metal structure, that part having perforations.
Moreover, the present invention also relates to a plug and abandonment method for providing a safe plug and abandonment of a well having at least one production zone, comprising:
In addition, the plug and abandonment system may further comprise an intermediate annular barrier arranged in between the first annular barrier and the second annular barrier, the first end of the intermediate annular barrier comprising a third ball seat.
Furthermore, mounting of a first and a second annular barrier to a work string may comprise mounting of the intermediate annular barrier in between the first annular barrier and the second annular barrier, so that the second end of the first annular barrier is connected with the first end of the intermediate annular barrier, and the second end of the intermediate annular barrier is connected with the first end of the second annular barrier.
Additionally, before dropping a second ball into the work string, the plug and abandonment method may comprise the following:
Moreover, the present invention also relates to a plug and abandonment method for providing a safe plug and abandonment of a well having at least one production zone, comprising:
In addition, after the step of disconnecting the first disconnectable area, pulling the wireline tool upwards towards the top of the well may be continued by pulling the wireline tool out of the well, the bailer section carrying the cement, bismuth, a polymer or a thermite being mounted as part of the wireline tool.
Furthermore, before the step of dropping a second ball, the wireline tool may be pulled out of the well, the bailer section being dismounted from the wireline tool and a tool section entailing the second ball being mounted as part of the wireline tool.
Finally, after the step of disconnecting the second annular barrier from the wireline tool, pulling the wireline tool upwards towards the top of the well may be continued by pulling the wireline tool out of the well, the bailer section carrying the cement, bismuth, a polymer or a thermite being mounted as part of the wireline tool.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which:
All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
The plug and abandonment system 1 comprises a first annular barrier 4a having a first end 5a and a second end 6a, the first end 5a comprising a first ball seat 7a and the second end 6a being connected with a first disconnectable area 8a in order to be able to disconnect the first annular barrier. The plug and abandonment system 1 further comprises a second annular barrier 4b having a first end 5b and a second end 6b, the first end 5b comprising a second ball seat 7b and being connected to the first disconnectable area 8a which again is connected to the second end 6a of the first annular barrier. The plug and abandonment system 1 further comprises a work string 10, such as drill pipe, a wireline tool having a pump or coiled tubing, extending from a first string end 16 to the top of the well. The wireline tool is connected to the top via a wireline. The first string end is disconnectably connected with the second end 6b of the second annular barrier 4b, e.g. via a running tool or similar equipment. Each of the annular barriers comprises an expandable metal sleeve 9 having an inner sleeve face 12 being connected to at least one tubular part 14, 14a, 14b forming a tubular bore 15 for allowing liquid and cement to flow through the annular barriers. The cement may be replaced with bismuth, a polymer or a thermite, i.e. a pyrotechnic composition.
Thus, the first annular barrier is disconnectable from the second annular barrier by means of the first disconnectable area by turning or pulling or pushing the work string.
In
In order to be able to expand the lowest and first annular barrier 4a before the second annular barrier 4b, the expandable metal sleeve 9 of the first annular barrier 4a has a first thickness t1 being smaller than a second thickness t2 of the expandable metal sleeve 9 of the second annular barrier 4b, so that the expandable metal sleeve 9 of the first annular barrier 4a is configured to expand at a lower pressure in the tubular bore 15 than the expandable metal sleeve of the second annular barrier 4b.
An alternative way of being be able to expand the lowest and first annular barrier 4a before the second annular barrier 4b is that the expandable metal sleeve of the first annular barrier shown in
By being able to expand the lowest annular barrier before the next (second) annular barrier and by being able to disconnect the lowest annular barrier from the next annular barrier, a plug and abandonment system is provided that can be run in one run, i.e. where the work string does not have to be pulled out of the well, and thus the plug and abandonment system provides a safe and quicker way of plugging and abandoning the well. Thus, the plug and abandonment system is less complex and less costly than known solutions, as it requires only one run and has a simple design.
Even though not shown in
Instead of having different thicknesses as mentioned above, the intermediate annular barrier may be made of a third material demanding lower pressure in order to expand than the second material but demanding higher pressure than the first material in order to expand, so that the expandable metal sleeve 9 of the intermediate annular barrier 4c is configured to expand at a higher pressure in the tubular bore 15 than the expandable metal sleeve of the first annular barrier 4a, and so that the expandable metal sleeve of the intermediate annular barrier is configured to expand at a lower pressure in the tubular bore than the expandable metal sleeve of the second annular barrier.
As shown in
In
The plug and abandonment system 1 shown in
In order to expand the first annular barrier before the second annular barrier and the intermediate annular barrier, the first annular barrier comprises a first pressure-intensifying unit 20 fluidly connected with the tubular bore through an expansion opening 11 in the tubular part 14, as shown in
By being able to expand the first annular barrier before the second annular barrier and by being able to disconnect the lowest annular barrier from the next annular barrier, a plug and abandonment system is provided that can be run in one run, i.e. where the work string does not have to be pulled out of the well and thus the plug and abandonment system provides a safer and quicker way of plugging and abandoning the well. Thus, the plug and abandonment system is less complex and less costly than known solutions as it requires only one run and has a simple design.
When the plug and abandonment system also comprises an intermediate annular barrier as shown in
All the annular barriers of the plug and abandonment system 1 shown in
The cement may be replaced by bismuth, a polymer or a thermite so that pumping cement is replaced by pumping the bismuth, the polymer or the thermite down the tubular bore, and then solidifying the bismuth, the polymer or the thermite above the first annular barrier to a level above the production zone.
The work string may be a wireline tool having a pump able to first drop a first ball from the wireline tool into the second end 6b of the second annular barrier and subsequently pumping fluid by means of the pump down the second annular barrier, until the first ball seats in the ball seat of the first annular barrier. After the step of disconnecting the first disconnectable area, pulling the wireline tool upwards towards the top of the well may be continued by pulling the wireline tool out of the well and a bailer section carrying the cement, bismuth, a polymer or a thermite is mounted as part of the wireline tool. Before the step of dropping a second ball, the wireline tool may be pulled out of the well, the bailer section being dismounted from the wireline tool and a tool section entailing the second ball being mounted as part of the wireline tool. After the step of disconnecting the second annular barrier from the wireline tool, the step of pulling the wireline tool upwards towards the top of the well may be continued by pulling the wireline tool out of the well, the bailer section carrying the cement, bismuth, a polymer or a thermite being mounted as part of the wireline tool. Thus, the same plug and abandonment system is provided, and the operation is performed in several runs by means of a wireline tool. If possible due to rig height, the wireline tool may be able to perform the operation in one run.
The first disconnectable connection 8a is disconnectable by turning the work string at surface in a first direction. The disconnectable connection between the intermediate annular barrier and the second annular barrier may disconnect by turning in a direction opposite the first direction. The first second disconnectable connection and the disconnectable connection between the intermediate annular barrier and the second annular barrier may disconnect by breaking a shear pin, e.g. by an axial force along the extension of the work string, e.g. a strong quick pull in the work string. In another embodiment, the first disconnectable connection 8a is disconnectable by turning part of the wireline tool in relation to another part of the wireline tool down in the well in a first direction.
In order to increase the fluid pressure of the fluid entering the expansion opening 11 before being ejected into the expandable space, the second outer diameter is more than 1.2 times larger than the first outer diameter, preferably more than 1.5 times larger than the first outer diameter, more preferably more than 2 times larger than the first outer diameter, and even more preferably more than 2.5 times larger than the first outer diameter.
The pressure intensification factor of the pressure-intensifying unit 20, 20b is given by the piston area difference between the first and the second piston and thus the difference between the second outer diameter and the first outer diameter (OD2/OD1){circumflex over ( )}2.
In
The third piston 154 and the fourth piston 155 are prevented from moving in the deployment position by a shear pin 59 until the expansion operation starts and a pressure builds up inside the tubular part; when a predetermined pressure is obtained in the tubular bore acting on the third piston 154, the shear pin is sheared, and the third piston and the fourth piston move, providing fluid communication between the first aperture 152 and the second aperture 53 and fluid communication to the first bore 21.
In order to prevent the expandable metal sleeve 9 from being pressed inwards due to a higher pressure down the well than in the expandable space 18 as the annular barrier is deployed, the second bore 151 further comprises a third aperture 157 in fluid communication with the production zone 101 and a fourth aperture 58 in fluid communication with the expandable space. In the deployment position, the third piston 154 and the fourth piston 155 are both arranged on one side of the third aperture 157 and the fourth aperture 58, providing fluid communication between the third and fourth apertures. Thus, the role of the third piston 154 and the fourth piston 155 is also to ensure that there is no trapped pressure in the annular barrier, i.e. in the expandable space 18, during deployment due to the non-return valve 29. The expandable space 18 underneath the expandable metal sleeve would therefore be pressure-compensated with the surrounding pressure. Thus, the third aperture 157 and the fourth aperture 58 are in fluid communication on the “back” side of the third piston 154 and the fourth piston 155 as the second aperture 53 is arranged on the “front” side of the third piston 154 and the fourth piston 155, while the third piston 154 and the fourth piston 155 are arranged on either side of the second aperture.
In
The pressure-intensifying unit 20 further comprises a second chamber 64 fluidly connected to the second bore part 24 via the first chamber 61. The second chamber comprises a third chamber opening 70 in fluid communication with the first chamber. The second chamber comprises a fourth chamber opening 67 fluidly connected with the production zone 101, and the second chamber comprises a second chamber piston 65 being spring-loaded by means of a spring 66, so that the second chamber piston is forced towards the fluid connection to the second bore part, i.e. towards the first chamber opening 68, and forced to move between the third chamber opening 70 and the fourth chamber opening 67. By having a second chamber 64 with a spring-loaded second chamber piston 65, the second chamber is able to provide pressurised fluid in the second bore part 24 to press the piston unit fully to the second non-return valve 29 and push the sequence piston 30 to the first sequence position. The second chamber piston 65 experiences surrounding pressure from the fourth chamber opening 67 and expansion pressure from the tubular metal part 7 through the expansion opening 11 and through the third chamber opening 70, and when the sequence piston is opposite the fifth opening 35, the fluid may be prevented from entering the second fluid channel 42 and from pressing on the second piston to move the piston unit further towards the second non-return valve. The sequence piston 30 may then not be fully moved to the first sequence position, and then the pressure difference across the second chamber piston will force the second chamber piston to move, increasing the pressure in the second bore part 24 in fluid communication with the second chamber through the first chamber opening. In this way, the movement of the sequence piston is completed, i.e. the first sequence position is ensured so that the movement cycle of the pressure-intensifying unit is completed.
In order to expand the expandable metal sleeve 9 of the annular barrier, the piston unit 22 and thus the first piston 25 and the second piston 26 have to move back and forth 500-5000 times, and the seals of these pistons are therefore preferably metal seals, ceramic seals or similar seals able to withstand such load.
In
The first annular barrier comprises a valve unit 120, as shown in
The intermediate annular barrier may also comprise a valve unit 120 having a piston movable in a bore being prevented from moving by a second shear pin, and the first shear pin is then configured to shear at a lower force than that of the second shear pin, so that the first annular barrier is expanded before the intermediate annular barrier.
The plug and abandonment system may comprise several intermediate annular barriers in between the first annular barrier and the second annular barrier. The intermediate annular barrier closest to the first annular barrier is configured to expand before the second intermediate annular barrier and so forth. The way of ensuring that the lowest annular barrier is expanded before the next adjacent annular barrier may be performed by any of the aforementioned, i.e. by using pressure intensifying units with different pressure-intensifying factors, valve units with different shear pins, shear discs shearing a different pressure, different thickness of the expandable metal sleeves, or expandable metal sleeves having different materials.
As shown in
The plug and abandonment method for providing a safe plug and abandonment of a well 2 by means of the plug and abandonment system mentioned above comprises mounting of a first and second annular barriers 4a, 4b to a work string 10, submerging the plug and abandonment system into the well, so that the first annular barrier is below the production zone, dropping a first ball into the work string, then pumping of fluid down the work string until the first ball seats in the ball seat of the first annular barrier, and then pressurising the work string and the tubular bore until a first predetermined pressure level expanding the expandable metal sleeve of the first annular barrier. Then, the plug and abandonment method comprises disconnecting the first disconnectable area in order to disconnect the first annular barrier, pulling the work string upwards towards the top of the well and pumping cement down the work string in order to cement above the first annular barrier to a level above the production zone. Subsequently, the plug and abandonment method comprises dropping a second ball into the work string, pumping of fluid down the work string until the second ball seats in the ball seat of the second annular barrier, and pressurising the work string and the tubular bore until a second predetermined pressure level which is higher than the first predetermined pressure level to expand the expandable metal sleeve of the second annular barrier, and then disconnecting the second annular barrier from the work string. Subsequently, the method comprises pulling the work string upwards towards the top of the well and pumping cement down the work string, cementing above the second annular barrier, and finally the work string is pulled out of the well.
When the plug and abandonment system further comprises an intermediate annular barrier 4c arranged in between the first annular barrier 4a and the second annular barrier 4b, then mounting of a first and second annular barriers 4a, 4b to a work string 10 comprises mounting of the intermediate annular barrier 4c in between the first annular barrier 4a and the second annular barrier 4b, so that the second end 6a of the first annular barrier is connected with the first end 5c of the intermediate annular barrier, and the second end 6c of the intermediate annular 4c barrier is connected with the first end 6b of the second annular barrier 4b. Before dropping a second ball into the work string, the plug and abandonment method comprises dropping a third ball into the work string, pumping of fluid down the work string until the third ball seats in the ball seat of the intermediate annular barrier, pressurising the work string and the tubular bore until a third predetermined pressure level which is higher than the first predetermined pressure level and lower than a second predetermined pressure level, expanding the expandable metal sleeve of the intermediate annular barrier. Then, the intermediate annular barrier is disconnected from the work string, the work string is pulled upwards towards the top of the well and pumping cement down the work string, cementing above the intermediate annular barrier.
By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
By a casing or well tubular metal structure is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
In the event that the work string is not submergible all the way into the casing, a downhole tractor can be used to push the tool all the way into position in the well. The downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing. A downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.
Although the invention has been described above in connection with preferred embodiments of the invention, it will be evident to a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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20200304.2 | Oct 2020 | EP | regional |