This application claims the benefit of the filing date under 35 U.S.C. ยง 119(a)-(d) of German Patent Application No. 102020112117.2, filed on May 5, 2020.
The present invention relates to a connector and, more particularly, to a plug connector.
Plug connector systems, including a plug connector and a mating connector matable with the plug connector, are known in many variants.
A plug connector pluggable with a mating connector in a connecting direction has a locking spring. The locking spring exerts a force on a pressure chamfer of the mating connector acting in the connecting direction when the plug connector is fully plugged together with the mating connector.3235Appli
The invention will now be described by way of example with reference to the accompanying Figures, of which:
The properties, features and advantageous aspects of this invention will be explained in more detail below with reference to the accompanying figures.
The plug connector 100 has a contact socket 110, as shown in
The contact socket 110 has a receiving region 120. At an axial end face of the contact socket 110, the contact socket 110 has an insertion opening 122 at which a receiving region 120 is open. The insertion opening 122 is oriented perpendicularly to an axial direction of the contact socket 110. A connecting direction 300 is oriented parallel to the axial direction of the contact socket 110 and leads from the outside through the insertion opening 122 into the receiving region 120 of the contact socket 110 of the plug connector 100. An inner wall of the contact socket 110 forms a wall 121 of the receiving region 120.
An outer wall of the contact socket 110 of the plug connector 100 is covered by an outer touch protection 170, as shown in
As shown in
An inner touch protection 180 is formed on an end face of the holding pin 130 which is oriented towards the insertion opening 122 of the contact socket 110. The inner touch protection 180 comprises an electrically insulating material, for example a plastic material. The inner touch protection 180 is provided to prevent the holding pin 130 and the wall 121 of the receiving region 120 of the contact socket 110 from being touched accidentally. However, the inner touch protection 180 can also be omitted.
As shown in
A contact spring 160 is arranged on the wall 121 of the receiving region 120 of the contact socket 110 of the plug connector 100, as shown in
A locking spring 140 is arranged on a lateral surface 131 of the holding pin 130. The locking spring 140 surrounds the holding pin 130 in the form of a sleeve. The locking spring 140 can be arranged in a groove 135 formed on the lateral surface 131 of the holding pin 130. The locking spring 140 projects from the lateral surface 131 of the holding pin 130 into the receiving region 120 counter to the radial direction 310. In this case, the locking spring 140 is elastically deformable. The locking spring 140 can be formed from steel, for example. Arranging the locking spring 140 in the receiving region 120 protects it from damage.
As shown in
A mating contact chamfer 250, shown in
A pin receiving opening 230 is formed on the end face 212 of the contact pin 210 of the mating connector 200, which pin receiving opening 230 extends into the contact pin 210 counter to the connecting direction 300. The pin receiving opening 230 is provided to receive the holding pin 130 of the plug connector 100. The pin receiving opening 230 and the holding pin 130 can advantageously serve as a centering aid when plugging together the mating connector 200 and the plug connector 100.
As shown in
The mating connector 200 has an outer touch protection 270, as shown in
The mating connector 200 additionally has an inner touch protection 280, which is arranged on the end face 212 of the contact pin 210 and has an opening which is coaxial to the pin receiving opening 230. The inner touch protection 280 is provided to prevent the contact pin 210 from being touched accidentally. The inner touch protection 280 comprises an electrically insulating material, for example a plastic material. The inner touch protection 280 can also be omitted in a simplified version.
The mating connector 200 of the plug connector system 10 can be plugged together with the plug connector 100 of the plug connector system 10 in that the contact pin 210 of the mating connector 200 is inserted into the receiving region 120 of the plug connector 100 in the connecting direction 300. In this case, the holding pin 130 of the plug connector 100 is received in the pin receiving opening 230 of the contact pin 210 of the mating connector 200.
As shown in
As a result of the force exerted on the pressure chamfer 240 by the locking spring 140, the contact pin 210 of the mating connector 200 is drawn into the receiving region 120 of the contact socket 110 of the plug connector 100 in the connecting direction 300 and held in the contact socket 110 of the plug connector 100. In addition, the locking spring 140 can also establish an electrically conductive connection between the holding pin 130 of the plug connector 100 and the contact pin 210 of the mating connector 200. As a result, the vibration resistance of the plug connector 100 can also be increased. The pressing function is advantageously fulfilled by the locking spring 140, so that it is not necessary to realize a pressing action by a plastic housing of the plug connector 100, for example. A reduction in the pressing force due to material fatigue can thus be prevented. The locking spring 140 can also provide an additional electrical contact point between the plug connector 100 and the mating connector 200.
The contact spring 160 of the plug connector 100, which is arranged in the receiving region 120 on the wall 121 of the receiving region 120, has been elastically deformed as a result of the insertion of the contact pin 210 of the mating connector 200 and now presses against the lateral surface 211 of the contact pin 210 counter to the radial direction 310, as shown in
The mating contact chamfer 250 of the contact pin 210 of the mating connector 200 which is fully plugged together with the plug connector 100 is in contact with the contact chamfer 150 of the contact socket 110 of the plug connector 100, as shown in
The contact spring 160 of the plug connector 100 can be omitted in a simplified embodiment of the plug connector system 10. In this case, an electrically conductive connection between the plug connector 100 and the mating connector 200 is established merely by the contact between the contact chamfer 150 of the plug connector 100 and the mating contact chamfer 250 of the mating connector 200 and possibly by the contact between the locking spring 140 of the plug connector 100 and the pressure chamfer 240 of the mating connector 200.
The plug connector system 20, as shown in
The plug connector 1100 has a contact socket 1110 with a receiving region 1120 which, apart from the differences described below, correspond to the contact socket 110 and the receiving region 120 of the plug connector 100 of the plug connector system 10. The mating connector 1200 has a contact pin 1210 with an end face 1212 which, apart from the differences described below, corresponds to the contact pin 210 of the mating connector 200 of the plug connector system 10. The contact pin 1210 of the mating connector 1200 can be inserted into the receiving region 1120 in a connecting direction 1300 through an insertion opening 1122 of the contact socket 1110.
A holding pin 1130 is arranged in the receiving region 1120 of the contact socket 1110, which holding pin 1130, apart from the differences described below, corresponds to the holding pin 130 of the plug connector 100. The contact pin 1210 of the mating connector 1200 has a pin receiving opening 1230, which is provided to receive the holding pin 1130. The pin receiving opening 1230 of the mating connector 1200 corresponds to the pin receiving opening 230 of the mating connector 200, although it does not have a pressure chamfer.
As shown in
It is possible to form the holding pin 1130 of the plug connector 1100 of the plug connector system 20 entirely from an electrically insulating material. A separate inner touch protection 1280 is then not required, but is instead formed by a portion of the holding pin 1130.
The plug connector 1100 of the plug connector system 20 has a contact chamfer 1150, which is designed in the same manner as the contact chamfer 150 of the plug connector 100 of the plug connector system 10. The mating connector 1200 has a mating contact chamfer 1250, which is designed in the same manner as the mating contact chamfer 250 of the mating connector 200. The contact chamfer 1150 of the plug connector 1100 is in turn pressed against the mating contact chamfer 1250 of the mating connector 1200 when the plug connector 1100 and the mating connector 1200 are fully plugged together.
The plug connector 1100 of the plug connector system 20 has neither a contact spring nor a groove provided to receive the contact spring. Instead, in the plug connector 1100 shown in
As shown in
In the state of the plug connector system 20 shown in
The plug connector system 30 comprises a plug connector 2100 and a mating connector 2200, as shown in
As shown in
In the plug connector system 30, the plug connector 2100 also has a locking spring 2140. The locking spring 2140 is arranged on a lateral surface 2111 of the contact pin 2110. To this end, the lateral surface 2111 of the contact pin 2110 can have a circumferential groove 2115 in which the locking spring 2140 is held. The locking spring 2140 can be designed in the same manner as the locking spring 1140 of the plug connector 1100 of the plug connector system 20.
In the mating connector 2200 of the plug connector system 30, a pressure chamfer 2240 is formed on a wall 2221 of the receiving region 2220. The receiving region 2220 tapers in the connecting direction 2300 in the region of the pressure chamfer 2240. This means that a diameter, measured in a radial direction 2310, of the receiving region 2220 of the contact socket 2210 of the mating connector 2200 decreases in the connecting direction 2300 in the region of the pressure chamfer 2240.
The contact pin 2110 of the plug connector 2100 has a contact chamfer 2150 on its lateral surface 2111, which contact chamfer 2150 is designed such that the contact pin 2110 widens in the connecting direction 2300 in the region of the contact chamfer 2150. Therefore, a diameter, measured in the radial direction 2310, of the contact pin 2110 increases in the connecting direction 2300 in the region of the contact chamfer 2150.
The contact socket 2210 of the mating connector 2200 has a mating contact chamfer 2250 at which the receiving region 2220 widens in the connecting direction 2300. The mating contact chamfer 2250 is formed by a portion of the wall 2221 of the receiving region 2220 near to the insertion opening 2222. A diameter, measured in the radial direction 2310, of the receiving region 2220 increases in the connecting direction 2300 in the region of the mating contact chamfer 2250.
When the plug connector 2100 of the plug connector system 30 is fully plugged together with the mating connector 2200, as shown in
In the fully plugged together state of the plug connector 2100 and the mating connector 2200, the contact chamfer 2150 of the plug connector 2100 lies against the mating contact chamfer 2250 of the mating connector 2200. The force exerted on the mating connector 2200 by the locking spring 2140 of the plug connector 2100 presses the contact chamfer 2150 against the mating contact chamfer 2250. This produces a reliable electrically conductive contact between the contact chamfer 2150 of the plug connector 2100 and the mating contact chamfer 2250 of the mating connector 2200 and therefore also between the contact pin 2110 of the plug connector 2100 and the contact socket 2210 of the mating connector 2200. The contact between the locking spring 2140 of the plug connector 2100 and the pressure chamfer 2240 of the mating connector 2200 can establish a further electrical contact between the contact pin 2110 of the plug connector 2100 and the contact socket 2210 of the mating connector 2200.
In the schematic illustration of
In the plug connector system 20 and the plug connector system 30, a contact spring can be additionally provided in each case, which contact spring is designed in the same manner as the contact spring 160 of the plug connector 100 of the plug connector system 10. In the plug connector system 20 of
The plug connector system 30 of
Number | Date | Country | Kind |
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10 2020 112 117.2 | May 2020 | DE | national |
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Entry |
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Extended European Search Report, App. No. 21172188.1-1201, dated Sep. 29, 2021, 8 pages. |
Number | Date | Country | |
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20210351545 A1 | Nov 2021 | US |