The present invention relates to an electric plug connector, in particular for use in electrically driven vehicles, according to the preamble of claim 1.
Multiple or multipolar plug connectors, which comprise a plurality of connections arranged parallel to one another, are known from the prior art. Here, a plurality of electric connections, in particular of different polarities, can be provided by means of a single plug-in process.
However, the multiple or multipolar plug connectors known from the prior art have the disadvantage that they do not meet the requirements in the field of electric mobility. As a result of the use of these plug connectors, which are generally exposed to weather influences in an unprotected manner, moisture continuously infiltrates between the socket side and plug side, whereby the electric connection between the socket side and plug side and therefore reliability as a whole is compromised.
Further, there is also a risk that, in the case of multipolar plug connectors, problems may occur concerning the energy transmission or signal transmission, respectively, which could have fatal consequences, particularly in the field of vehicle technology. This is particularly the case with the transmission of signals which have an influence on the control of the vehicle.
Proceeding from this prior art, the object of the invention is to specify a plug connector, in particular a multiple plug connector, which is reliably designed, such that malfunctions can be largely avoided. In addition, the plug connector in its form as a multiple plug connector is to be easily extendable in a modular manner.
This object is achieved by the plug connector according to claim 1. Accordingly, a detachable plug connector comprises a socket side having an insulating socket housing and having a socket element which is embedded in the socket housing and which has a socket portion and a contact portion for the electrically conductive connection to an external element, in particular a cable, and comprises a plug side having an insulating plug housing and having a plug element which is embedded in the plug housing and which has a pin portion and a contact portion for the electrically conductive connection to an external element, in particular a cable. The socket housing can be plugged together with the plug housing in a plug-in direction. In the plugged-together state, the pin portions of the plug elements protrude into the socket portions of the socket elements in a contacting region, such that an electrical contact can be conveyed between the socket side and plug side via the socket portion and pin portion. A plurality of socket housings are arranged adjacently to one another and a plurality of plug housings are arranged adjacently to one another. At least one physical protective element is arranged in the socket housing and in the plug housing per pairing of socket element and plug element, wherein the physical protective element protects the corresponding pair of socket element and plug element from external influences.
Consequently, each individual pair or each individual pole of the socket element and plug element is protected individually by the corresponding at least one protective element associated with the pair or the pole, respectively. This is particularly advantageous because on the one hand a modular design without adaptations on the socket side and plug side is necessary. Furthermore, each pole is protected separately, which is likewise advantageous. A multiple plug connector which functions more reliably on the whole can thus be provided.
Further embodiments are specified in the dependent claims.
Preferred embodiments of the invention will be described hereinafter with reference to the drawings, which serve merely for explanation and are not to be interpreted as limiting. In the drawings:
a-8c show views of a protective element in the form of a first shielding element;
a-9b show views of a protective element in the form of a second shielding element; and
Sectional views of a pole of a plug connector or of a multiple plug connector are shown in
The multiple plug connector here comprises three poles or plug connectors, respectively, arranged parallel to one another, wherein all three poles or plug connectors can be interconnected by means of a single plug-in process. A multiple plug connector is understood to mean a plug connector via which a number of poles, in particular of different potential, can be switched simultaneously. Alternatively, it is also possible for just a single pole to be provided, reference then being made to a plug connector. The plug side 1 and the socket side 3 herein are electrically conductively connected to an electrically conductive external element. The electrically conductive external element in particular is a cable 100 or an electric device, for example a battery or an actuator, etc. Consequently, a number of poles can thus be connected accordingly by a single plug-in connection or plug-in movement, respectively. The poles serve both for energy transmission and signal transmission.
The plug side 1 comprises an electrically insulating plug housing 10, preferably made of plastic, and a plug element 2 embedded in the plug housing 10. A plurality of plug housings 10 may be arranged adjacently to one another and/or may be connected to one another, wherein each of the plug elements 2 then constitutes a corresponding pole. The plug elements 2 comprise a pin portion 20 and a contact portion 21. Here, the contact portion 21 is electrically conductively connected to the above-mentioned external element, and the pin portion 20 serves for the contacting of electrically conductive parts on the socket side 3.
The socket side 3 comprises an electrically insulated socket housing 30, preferably made of plastic, and a socket element 4 embedded in the socket housing 30. A plurality of socket housings 30 can be arranged adjacently to one another and/or can be interconnected, wherein each of the socket elements 4 then constitutes a corresponding pole. The socket elements 4 comprise a socket portion 40 and a contact portion 41. Here, the contact portion 41 serves for the electrically conductive connection to an external element, in particular to a cable 100. For example, the cable 100 is a copper cable or an aluminum cable. The socket portion 40 forms the above-mentioned electrically conductive part, and the pin portion 20 protrudes into the socket portion 40, wherein the electrical contact between the plug side 1 and the socket side 3 is then conveyed via the socket portion 40 and pin portion 20.
The plug housing 10 and the socket housing 30 can be plugged together. The plug-in movement is performed here in a plug-in direction S as is shown in
At least one physical protective element 5 is arranged in the plug housing 10 per plug element 2 and is associated with the corresponding plug element 2. At least one physical protective element 5 is likewise arranged in the socket housing 30 per socket element 4 and is associated with the corresponding socket element 4. Consequently, each plug element 2 and each socket element 4 comprises at least one separate protective element 5 of its own associated with the respective plug element 2 or socket element 4 respectively. In other words, it can be said that, per pole provided from a single plug element 2 and a single socket element 4, one protective element 5 associated with the pole is provided and protects the corresponding pole. The physical protective element 5 protects the pole or the plug element 2 associated with the pole, respectively, and the socket element 4 associated with the pole from external influences, in particular from fluids or electromagnetic fields.
The plug side 1 will now be explained in greater detail with reference to
The plug housing 10 is designed substantially rotationally symmetrical about the center axis M and has the form of a hollow cylinder with a peripheral side wall 12. Here, the side wall 12 has an outer face 13 and an inner face 14 facing toward the interior 15 of the hollow cylinder. The interior 15 delimited by the side wall 12 serves basically to receive the plug element 2 and parts of the socket side 3. The plug element 2 is mounted here in the plug housing 10 via a mounting element 8. Here, the mounting element 8 is connected to the plug housing 10. The plug element 2 is mounted in the mounting element 8 fixedly with respect to a movement in the direction of the center axis. For this purpose, the mounting element 8 has an opening 80 running centrally through the mounting element 8. Similarly to the plug housing 10, the mounting element 8 is also substantially rotationally symmetrical. The opening 80 basically has two portions, specifically a mounting portion 81 and a contact portion 82. Here, the contact portion 82 basically provides the contacting region K1 together with the corresponding elements of the plug side 3.
Alternatively, the plug element 2 may also be arranged directly, that is to say without the mounting element 8, in the interior 15 of the plug housing 10.
The design of the plug element 2 can also be seen clearly in
In the region of the contact portion 21, the plug element 2 further has an opening 29 here. The external element, for example the cable, can be inserted into this opening 29, where it can be mechanically or integrally electrically conductively connected to the plug element 2.
The design of the socket side 3 will now be explained with the aid of
In the socket portion 40, the socket element 4 has a socket opening 48, which extends along the center axis M of the socket element 2. This socket opening 48 serves to receive the pin portion 20 of the plug element 2. An electrically conductive contact element (not illustrated here), which conveys an electrical contact between the plug element 2 and socket element 4, is preferably arranged in the socket opening 48. The contact element preferably has the form of a contact lamella, wherein the contact lamella comprises a plurality of deflecting webs. As the plug side and socket side are plugged together, these webs are then pressed against the wall of the socket opening 48 by the pin portion 20 and thus convey an electrical contact between the socket opening 48 and pin portion 20. Furthermore, a bolt 43, which on the one hand serves as a guiding bolt and on the other hand functions as a contact prevention means, extends into the socket opening 48, such that it is not possible to reach into the socket opening 48. In the connected state, the bolt 43 protrudes into the opening 28 of the plug element 2.
The physical protective element 5 preferably has the form of a sealing element 6 and/or the form of a shielding element 7.
The physical protective element in the form of at least one sealing element 6, also denoted in the figures by 6a to 6c, will now be explained with reference to
Each individual pair of plug element 2 and socket element 4 is sealed here separately from and independently of an adjacent pair of plug element 2 and socket element 4, which enables the modular design of a plurality of adjacently arranged pairs or socket side 3 and plug side 1, respectively, without further adaptations. In other words, it can also be said that, with a multiple plug connector comprising a plurality of socket sides 3 or plug sides 1, respectively, arranged side by side or adjacently to one another, each pole or each pair, respectively, is sealed separately. Each contact region between the plug element 2 and socket element 4 is therefore sealed separately.
The at least one sealing element 6 can be arranged differently. An advantageous arrangement will now be presented with reference to
The plug side shown in
A further sealing element 6b is arranged between the plug housing 10 and the socket housing 30, wherein the sealing element 6 in the plugged-together state seals the gap 101 between the plug housing 10 and socket housing 30. The inner face 14 of the plug housing 10 preferably has a receiving element 18, here a groove which extends in the side wall 12 and is intended to receive the sealing element 6b. In the plugged-together state, the sealing element 6b comes into contact with the outer face 33 of the socket housing 30, whereby the gap 101 between the inner face 14 of the plug housing and outer face 33 of the socket housing 30 is sealed.
In the present embodiment, the sealing element 6b is directed or arranged, respectively, toward the interior of the plug housing 10, in particular toward an annular interspace 17, which is provided by the inner face 14 of the plug housing 10 and by the outer face 83 of the mounting element 8. Alternatively, the sealing element 6b may also be arranged on the outer face 33 of the socket housing 30.
Alternatively, the socket side 3, that is to say the socket housing 30, may also be provided with a corresponding flange if the socket side 3 is to be connected to an external element, for example to a housing.
At least one sealing element 6c is arranged on the plug side between the external element 100, in particular the cable, and the socket housing 30. This sealing element 6c thus seals the gap 102 between the socket housing 30 and the external element 100. This arrangement may also be implemented accordingly on the plug side 1. Here, the sealing element 6c lies in a receiving element 36 in the form of a groove, which is arranged on the housing 30.
In the present embodiment, the socket housing 30 in the rear region has an optional adaptor element 103, which is inserted into the socket housing 30 and is connected thereto. The adaptor element 103 may likewise have a seal (not shown here), which seals the gap between the housing 30 and adaptor element 103. In the present embodiment the receiving element 36 is integrally formed on the adaptor element 103, but may also be integrally formed directly on the housing 30 if the optional adaptor element 103 is not provided.
Reference will now be made to
Two different embodiments of a shielding element 7 are shown in
In accordance with both embodiments, the shielding element 7 comprises a contact portion 70, an adjoining mounting portion 71 and a connection portion 72 adjoining the mounting portion 71. In principle, the shielding element 7 is designed substantially rotationally symmetrical about the center axis M.
The contact portion 70 serves to electrically conductively contact another shielding element 7. Here, the contact portion 70 of the shielding element 7a is connected to the contact portion 70 of the shielding element 7b. Consequently, two shielding elements 7, for example the shielding element 7a according to
The mounting portion 71 basically serves for the mounting of the shielding element 7 in the plug housing 10 or in the socket housing 30 and preferably has the form of a peripheral hollow cylinder comprising an inner face 75 and an outer face 77. Furthermore, the mounting portion 71 also serves for the shielding of external influences.
The connection portion 72 serves to electrically conductively connect the shielding element to the shielding of an external element, for example of a cable 100 or the corresponding shielding elements of a housing. Here, the connection portion 72 protrudes at least in part into the region of the flange 11.
It can be clearly seen in
The tabs 73 are preferably designed in a resilient manner, such that the tabs 73 can be moved with respect to the center axis M and can return again to the original position once a corresponding force ceases. A particularly good and reliable contacting can thus be obtained due to these resilient properties.
In
The shielding element 7 is preferably arranged in such a way that, during the plug-in cycle, the shielding elements 7, 7a, 7b contact the plug element 2 before the socket element 4 is contacted. During the unplugging cycle, the contacting of the shielding elements 7, 7a, 7b consequently occurs after the separation of the electrical connection between the socket element 4 and plug element 2. The contacting between the shielding element of the socket side 3 and of the plug side 1 forms a further contacting region K2.
Alternatively, the contact portion 70 can also be formed conically instead of in the form of the hollow cylinder.
The connection portion 72 preferably has the form of connection tabs 76. The connection tabs 76 are then electrically conductively connected to the shielding of an external element, for example to the shielding 105 of the cable 100 or to the shielding of a housing.
The connection tabs 76 according to the embodiment of the shielding element 7a according to
As viewed in the direction of the center axis M, the connection tabs 76 are set back slightly with respect to a front edge 78 of the hollow cylinder and slots 79 extend from the connection tabs 76 into the hollow cylinder. These features essentially have the advantage that the shielding element 7 can be easily produced.
The connection tabs 72 according to the embodiment of the shielding element 7 according to
The shielding element 7, 7a, 7b is preferably produced from a punched part which is deformed accordingly after the punching process. It can be clearly seen in
The installation of the shielding elements 7, 7a, 7b in the plug side 1 or in the socket side 3, respectively, will now be presented in the following. As already explained above, the plug side 1 preferably has a mounting element 8, which surrounds the plug element 2 and which is in turn surrounded by the socket housing 10. Here, the mounting element 8 protrudes via a hollow-cylindrical wall 84 into the interior 15 between the plug housing 10 and plug element 2. This interior 15 is thus divided by the mounting element 8, whereby an interspace 17 and 19 is provided. The interspace 17 serves to receive parts of the socket housing 30. The interspace 19 basically serves to receive the mounting element 9 of the plug side 3.
The same can also be said for the socket side 2, wherein a mounting element 9 protrudes here into the interior 35 of the socket housing 30 and divides this interior accordingly, such that an interspace 37 and 39 is produced. The interspace 37 serves to receive parts of the plug housing 10, here the mounting element 8. The interspace 39 serves to receive parts of the plug element 2.
The shielding element 7 is preferably mounted on the outer face 83, 93 of the wall 84, 94 of the corresponding bearing element 8, 9. The bearing element 8, 9 is therefore consequently connected to the shielding element 7. Alternatively or simultaneously, the shielding element 7 may also be mounted on the inner face 14 of the side wall 12 of the plug housing 10 or on the inner face 34 of the side wall 32 of the plug housing 10. In the present embodiment the shielding element 7 is fixed between the corresponding mounting element 8, 9 and the side wall 12, 32 of the socket housing 30 or of the plug housing 10 respectively.
The shielding element 7 is preferably arranged with respect to the sealing element 6 in such a way that the shielding element 7 is protected from external influences. The protective element 5 in the form of the sealing element 6 thus accordingly seals the shielding element 7 from fluids.
It can be clearly seen in
An optional coding element 700 is arranged on the housing frame 200 of the socket side 3 and on the housing frame 200 of the plug side 1. The coding element has the advantage that it prevents incorrect plugging. The coding element 700 preferably extends from one of the housing frames 200 in the plug-in direction S, whereas the other housing frame has a corresponding coding element 700. The arrangement of a coding element 700 prevents the multiple plug from being plugged together incorrectly, and thus prevents a polarity reversal. Here, the coding elements 700 may be formed such that they can be plugged in modularly, wherein for this purpose the coding element 700 has corresponding openings 702, into which pins 704 can be plugged. The openings 702 preferably have a hexagonal cross section, into which both a hexagonal pin and a round pin can be plugged. Here, the hexagonal pin serves as a coding element as such, whereas the round pin may also serve as a guide element or as an anti-twist element.
The socket housing 10 and plug housing 30 are preferably formed from a material that does not conduct electric current, such as plastic.
The above-described features in respect to the socket side 3 and plug side 1 can also be clearly seen in
A further embodiment of a physical protective element will now be presented with reference to
The plug housing 10 and also the socket housing 30, as in
The holding element 801 comprises a first holding part 802 and a second holding part 803, both holding parts 802, 803 being connectable to at least one connection element 804. The two holding parts 802, 803 support or clamp the cable 100, respectively. The connection element 804 may be a screw, for example. The connection element protrudes here through openings 814 in the holding parts 802, 803.
Each of the holding parts 802, 803 preferably has a recess 805, which corresponds substantially to the cross section of the cable 100 to be received.
In the present embodiment three recesses 805 are arranged side by side for a triple-pole plug. It is also possible however to design the holding parts 802 for a one-pole plug, wherein only one recess 805 is then provided.
One of the holding parts 802 comprises at least one positioning pin 808, and the other of the holding parts 803 comprises at least one positioning opening 809. The positioning pin 808 protrudes into the positioning opening (809), whereby the two holding parts 801, 802 can be aligned relative to one another.
The recess 805, as can be clearly seen in
It can also be seen clearly from
The sleeve 806 is formed for example from a rubber-like material or a comparatively soft plastic.
The receiving portion 800 has a recess 811 arranged on the outer face 810 of the plug housing 10 or of the socket housing 30. This recess can be clearly seen in
It can also be seen from
To summarize, the following advantages of the present invention can be noted:
Number | Date | Country | Kind |
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11 182 003.1 | Sep 2011 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/067942 | 9/13/2012 | WO | 00 | 4/17/2014 |