This application claims priority of DE 10 2022 118 013.1 filed on Jul. 19 2022, the entire content of which is incorporated herein by reference.
The invention relates to a plug connector for contacting a mating plug connector.
A wide variety of such plug connectors are known from the prior art. In this application, the term “plug connector” includes a plug connector of panel-shaped design which can be plugged together with a corresponding mating plug connector or which can be attached, for example soldered, onto a printed circuit board. When a number of plug connectors are joined together and mechanically connected via a connecting arrangement into a rail shape, they form a higher-level multipanel plug connector.
According to EP 0 984 513 A2, a plug connector can have an insulating plastic housing with at least two connection devices for incoming electrical cables and at least two pin or socket contacts, which are each connected to the connection devices and are able to be connected with the mating plug connector.
Opposite the joining-on direction, the plastic housing of the plug connector has a housing wall. There is no housing wall in the joining-on direction, which means that it is open. The next plug connector is joined on here. The plastic housing of the final joined-on plug connector is closed in the joining-on direction by an end plate. This housing construction technique is called “panel construction technique”. The panel construction technique is a design which saves construction space and material.
The plug connector according to EP 0 984 513 A2 is, however, not formed optimally with regard to the clearances and creepage distances of the conductive components, in particular the connection devices. In addition, it would be desirable to use more identical parts when manufacturing them.
It is an object of the present disclosure to provide a plug connector, in particular for contacting a mating plug connector, which has a housing made of an electrically non-conductive material such a plastic and which has a front side and a rear side. The housing has at least two insertion openings for conductor ends. The first and second insertion openings are in connection with respective first and second housing chambers. The housing chambers have respective connection devices. The housing further has first and second housing halves, wherein, rotated in a point of symmetry or an axis of symmetry, the first housing half can be reproduced on the second housing half, such that the housing is formed substantially or entirely in a rotationally symmetrical manner with regard to the point of symmetry or an axis of symmetry on which the point of symmetry is situated.
In this way, there is made available a plug connector with optimized clearances and creepage distances, during the manufacturing of which it is also possible to employ many identical parts. This is because the housing chambers and the connection devices arranged therein are arranged distant from one another on opposite sides of the housing in the two housing halves which are turned to one another. This ensures large, or optimized, clearances and creepage distances. In addition, the connection devices can be produced on both sides from identical parts and do not have to be formed symmetrically in two versions for the left and right housing halves, as is the case with the prior art.
Furthermore, the joining-on other plug connectors, starting from a first plug connector, is made possible in two different joining-on directions, as a result of which the plug connector is advantageously flexible in use.
It is particularly advantageous if the two housing halves are oriented to one another, turned by 180°, and are preferably integrally connected to one another.
In a particularly preferred embodiment of the invention, it is advantageously envisaged that the point of symmetry be on an imaginary point of intersection of two center lines which respectively bisect the length and the width of the upper side of the housing.
In a further preferred embodiment, the housing has on its front side a first housing wall which closes the second housing chamber, with the first housing chamber remaining open, and has on its rear side a second housing wall which closes the first housing chamber, with the second housing chamber remaining open. As a result the clearances and creepage distances are optimized, although the required installation space is virtually not increased.
In another embodiment, the respective insertion opening is arranged on the upper side of the housing.
In an additional embodiment, the connection devices of the two halves of the housing are also arranged in the respective housing chamber in a rotationally symmetrical manner relative to one another. As a result, the two connection devices are oriented to an opposite outer side of the housing, reducing the danger of undesired electrical shunts.
In yet another embodiment, the first housing chamber, on the front side of the housing, can be closed via an additional, preferably geometrically identical, plug connector. This plug connector is joined by its housing on the front side of the plug connector in a first joining-on direction, onto the housing of the first plug connector. Furthermore, it is preferable for the second housing chamber, on the rear side of the housing, to be closed via an additional, preferably geometrically identical, plug connector that is joined on the rear side of the plug connector, which is joined on in a second joining-on direction onto the housing of the first plug connector. As a result, the panel construction technique, which saves construction space and material, is in each case implemented for two joining-on directions.
According to an additional preferred embodiment, each housing half has one or more (preferably two) form-fitting elements, which are formed such that, when the plug connectors are joined together, form-fitting elements of adjacent housings engage one another substantially in a form-fitting and secure manner.
In yet another preferred embodiment, each housing half has at least one locking arrangement, in particular a first locking arrangement and a second locking arrangement, wherein the first locking arrangement is a locking hook and the second locking arrangement is a latch. When the plug connectors are joined together, locking arrangements of adjacent housings engage one another in a locking manner.
As a result, there arises an overall robust, structurally simple mechanism for attaching the housings of the plug connectors without tools, which are joined to one another with the principle of rotational symmetry of the housing halves being maintained.
Furthermore, it is preferable for the respective connection device to be designed in each case as a spring-loaded direct plug contact. As a result, there arises a contacting of the conductor ends in a manner which can be performed without tools and thus in an advantageously simple manner.
According to an additional embodiment, the connection devices have an actuation device which prestresses a contact limb of a contact spring of the connection device. As a result, the actuation device functions without tools and thus in an advantageously simple manner.
In another embodiment, the actuation device is formed as a lever which is pivotably mounted in the housing, or as a sliding element or as a combination of these elements.
According to another preferred embodiment, a first busbar section is lengthened and is connected to a plug contact at which the plug connector can be contacted with a mating plug connector or a different electrical appliance. In this manner, through a function integration, a compactly constructed contact is created for connection to the mating plug connector. The additional plug contact for connecting to a corresponding plug contact of a mating plug connector can be configured as a pin contact, as a blade contact or as a socket contact, e.g. as a contact tulip made up of two busbar sections or the like. It can be provided in an extension of the insertion direction for the conductors, or at an angle to it, e.g. at a right angle.
In a further embodiment, it a row of plug connectors is respectively terminated by a cover plate which covers the first housing chamber in a first joining-on direction and the second housing chamber in the second joining-on direction.
As a result, a structurally simple and therefore advantageous closure of the housing is made available.
In an additional embodiment, the geometry of a housing wall thickening is such that it forms a bearing site for a pivot bearing of the actuation device. As a result, a bearing site for the actuation device is created in a structurally simple manner.
Furthermore, according to one configuration, a respective lever of the actuation device is oriented in a starting position parallel to the housing or at an angle to the housing. These two configurations can be alternated in a row of plug connectors, which facilitates actuation.
The invention is described in greater detail hereafter with reference to the drawings by means of exemplary embodiments, wherein further advantageous variants and configurations are also discussed. It should be emphasized that the exemplary embodiment discussed hereafter are not meant to describe the invention exclusively but rather, on the contrary, variants and equivalents which are not depicted are also considered. In the drawings:
The terms used hereafter such as “vertical”, “perpendicular”, “horizontal”, “top”, “bottom”, “right”, “left” relate to the respective drawing. A spatial coordinate system in each drawing can be used for additional orientation.
The multipanel plug connector 1 from
Here, the term “rotationally symmetrical” means that the housing 2 is mirrored at only one single point of symmetry S, and in doing so reproduces itself. In
In other words, if a first housing half 8a, in the point of symmetry or axis of symmetry is rotated theoretically by 180° in the clockwise direction, this first housing half 8a is reproduced on a second housing half 8b. In this regard, the housing 2, like the first housing half 8a and the second housing half 8b, can also be referred to as inversion-symmetrical or rotationally symmetrical with regard to the point of symmetry S.
The plug connector 1 is envisaged to link at least two conductor ends (not shown here) and to connect them respectively to a plug contact in a conductive manner.
For this purpose, the housing 2 has at least two, and shown here precisely two, insertion openings 3a, 3b for respective conductor ends. The first insertion opening 3a and the second insertion opening 3b are arranged here on the upper side 5 of the housing 2. They could also be arranged at an angle or laterally. The respective insertion opening 3a, 3b extends into a first housing chamber 4a and a second housing chamber 4b.
The first housing chamber 4a here substantially occupies the first housing half 8a and the second housing chamber 4b substantially occupies the second housing half 8b.
The first housing chamber 4a has a first connection device 6a and the second housing chamber 4b has a second connection device 6b. The connection devices 6a, 6b are arranged here in the respective housing chamber 4a, 4b in a mirror-symmetrical or also rotationally symmetrical manner relative to one another.
As depicted in
The housing chambers 4a, 4b and the connection devices arranged therein, and overall the two metal structural components, are thus arranged a far distant from one another on opposite sides of the housing in the two housing halves, which ensures large, or optimized, clearances and creepage distances.
As shown in
Referring to
Analogously to this, the second housing chamber 4b is closed on the rear side RS of the housing 2, in that a third, geometrically identical plug connector 1″is joined on with its housing 2″ on the rear side RS of the plug connector 1 in the positive x-direction to the housing 2 of the first plug connector 1.
Through the housing 2, which is open over half the side on both the front side VS and on the rear side RS, the plug connector 1 according to
The first joining-on direction A1 extends in the negative x-direction with regard to the coordinate system in
In order for the plug connectors 1, 1′, 1″ to be joined on in the correct orientation, the housing 2 has form-fitting elements 21a, 21b which also serve as joining aids. The form-fitting elements 21a, 21b are formed such that form-fitting elements of adjacent housings or plug connectors aligned in a row of plug connectors 1, 1′, 1″ as a pin and recess, substantially engage one another in a substantially form-fitting manner. The plug connectors 1, 1′, 1″ therefore cannot be incorrectly constructed without a gap between the housings 2, 2′, 2″. In this manner, the form-fitting elements 21a, 21b prevent the plug connectors 1, 1′, 1″ from being joined together in the wrong way and make the row secure.
In order to connect the joined-together plug connectors 1, 1′, 1″, or their housings 2, 2′, 2″, to one another, the respective housing 2, 2′, 2″ furthermore has a first locking arrangement 9a and a second locking arrangement 9b.
Here, the first locking arrangement 9a is arranged to the right on the front side VS of the housing 2 in
The two connection devices 6a, 6b, which are also referred to as a metal structural component, are designed here as pressure-spring connections and preferably as direct plug-in connections. The design of the connection devices 6a, 6b as a pressure-spring connection is advantageous because it makes it possible to accomplish contacting without a tool, and also releasing without a tool, but this is not mandatory. Alternatively, it is possible to also envisage other connection types, such as connections in tension spring technology, screw connections, in particular tension spring connections or insulation-penetrating connections. Furthermore, a number of conductor connections per housing 2 can also be used.
The respective connection device 6a, 6b can also have an actuation device 10a, 10b, to prestress a contact limb 11a, 11b of a contact spring 12a, 12b of the connection device 6a, 6b. Here, the actuation device 10a, 10b has a lever which is pivotably mounted in the housing 2. The lever can act directly on the contact springs 12a, 12b or also via a sliding element. It is also possible for only a sliding element to be provided as the actuation device. The contact spring 12a, 12b can optionally be prestressed into an open position, such that it is releasable by a conductor which is introduced into the housing, which releases the prestressing and is then contacted.
An electrical contact to the busbar is produced by inserting the respective (stripped) conductor ends in the z-direction into the respective insertion opening 3a, 3b as far as a clamping and contacting region. In this case, prestressing the contact spring 12a, 12b is released, as a result of which the contact limb 11a, 11b presses the respective conductor end against the first busbar section 13a, 13b of the busbar. The contact can be released again by the actuation device, here the lever and sliding element, through which pressure can be exerted onto the contact limb 11a, 11b of the contact spring 12a, 12b in order to once again open and/or prestress the contact spring 12a, 12b to contact the conductor end (not depicted here). This is by way of example, but not mandatory. The direct plug-in connection could also be formed as a direct plug-in connection which cannot be locked in an open position.
The connection device 6a, 6b could also be formed in another connection technology, such as a tension spring terminal or IDC terminal or a screw terminal (not depicted here).
The first busbar section 13a, 13b extends here in each case downwards in the vertical direction (i.e. in the negative z-direction with regard to the coordinate system) and forms, together with a respective second busbar section 15a, 15b a plug contact, which in this case is a tulip contact or socket contact, by which the plug connector 1 can be plugged onto the mating plug connector. The plug contact can also be a contact blade or a pin contact. In addition, the mating plug connector accordingly has in each case a geometrically corresponding plug contact (not depicted here). The contact between the plug connector 1 and the mating plug connector can also be designed differently. For example, pin contacts or mixed forms with pin and tulip contacts and/or shield contacts are also conceivable.
To terminate a row of plug connectors 1, a cover plate 20 is provided (see
In this way, a plug connector is made available which makes it possible to join on additional plug connectors 1′, 1″ in two joining-on directions and accordingly is flexible in use. Furthermore, the conductor connection takes place from the housing upper side 5 (see in particular
The plug connector 1 according to these embodiments also has a housing 2 which is substantially formed in a rotationally symmetrical manner of two housing halves, and which has it at least two, and here precisely two, insertion openings 3a, 3b for the conductor ends. The respective insertion opening 3a, 3b is also arranged on the housing upper side 5.
The respective insertion opening 3a, 3b also extend into a first housing chamber 4a and a second housing chamber 4b. The respective housing chamber 4a, 4b also has a first connection device 6a and a second connection device 6b which are arranged rotationally symmetrically relative to one another in the respective housing chamber 4a, 4b of the housing half 8a, 8b.
As depicted in
As shown in
In contrast to the exemplary embodiment according to
The geometry of the respective thickening 17a, 17b of the housing wall is formed like a protrusion such that it fits in a substantially form-fitting manner into a respective corresponding opening or recess of the adjacent housing 2.
The first housing chamber 4a, on the front side VS of the housing 2—to the left in
Analogously to this, the second housing chamber 4b is closed on the rear side RS of the housing 2, in that a third plug connector 1″ (see
Through the housing 2, which is open over half of the side, both on the front side VS and on the rear side RS of the housing 2, the plug connector 1 according to
The first joining-on direction A1 extends in the negative x-direction with regard to the coordinate system in
In this way, a plug connector 1 is made available which makes it possible to join on additional plug connectors 1′, 1″ in two joining-on directions and accordingly is flexible in use. Furthermore, the conductor connection takes place from the housing upper side 5 (see in particular
The plug connector 1 according to this embodiment also has a substantially symmetrical housing 2 with at least two, and here precisely two, insertion openings 3a, 3b for the conductor ends. The respective insertion opening 3a, 3b is also arranged on the housing upper side 5.
The respective insertion opening 3a, 3b also extend into a first housing chamber 4a and a second housing chamber 4b.
The respective housing chamber 4a, 4b also has a first connection device 6a and a second connection device 6b which are arranged rotationally symmetrically relative to one another in the respective housing chamber 4a, 4b, as is depicted in
As depicted in
The housing 2 of the plug connector 1 has on its rear side RS a second housing wall 7b which likewise closes one of the two housing chambers, namely the first housing chamber 4a. The first housing chamber 4a is arranged to the right in the direction of view onto the rear side RS of the housing 2. In contrast, the second housing chamber 4b, which is arranged to the left in the direction of view onto the rear side RS, is open.
In contrast to the housing 2 of the plug connector 1 according to
The geometry of the respective thickening 17a, 17b of the housing wall is such that it forms a bearing site 18a, 18b for a pivot bearing 19a, 19b of the actuation device 10a, 10b, which is a lever here.
As shown in
Analogously to this, the second housing chamber 4b is closed on the rear side RS of the housing 2 by a third plug connector 1″ (see
Through the housing 2, which is open over half of the side both on the front side VS and on the rear side RS of the housing 2, the plug connector 1 according to
Likewise in contrast to the embodiment according to
In this way, a plug connector is made available which makes it possible to join on additional plug connectors 1′, 1″ in two joining-on directions and accordingly is flexible in use. Furthermore, the conductor connection takes place from the housing upper side 5 (see in particular
Number | Date | Country | Kind |
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10 2022 118 013.1 | Jul 2022 | DE | national |