The present invention relates to closing plugs for covering and concealing holes in concrete walls, said holes preferably being made by the formwork anchoring system.
Closing plugs for covering and concealing holes in concrete walls and the like are known. Said holes are usually made by the manufacturing process of said concrete walls.
Concrete walls are manufactured on site, providing a gap between two formwork panels that are arranged in such a way that they face each other. These panels are secured together by means of an anchoring system comprising transverse bolts the ends of which are threaded. Said threaded ends protrude from the formwork panels so that the corresponding nuts can be threaded, thus securing the formwork panels.
Once the panels are secured, concrete is poured into the gap which is sandwiched between the formwork panels. For the concrete not to adhere to the transverse bolts once it has set, said bolts are previously lined by placing them in a tube, preferably made of plastic, and cones or frustoconical elements, also made of plastic, are placed at the ends to facilitate supporting against the formwork. Once the concrete has set, the formwork panels, transverse bolts, and cones or frustoconical elements are disassembled. The removal of the protective tube is optional, but since this operation is fairly tedious, many times said tubes are not disassembled and remain inside the wall.
Upon disassembling the anchoring system of the formwork panels, i.e., upon disassembling the transverse bolts and cones or frustoconical elements, through holes are generated in the concrete wall. To conceal said holes, closing plugs, preferably having a frustoconical shape, are placed in said holes, which plugs are secured in the wall by means of applying an adhesive. Other means for securing said plugs are also known.
In this sense, DE202006005621U1 describes a decorative plug for concealing a hole in a concrete wall, which hole is generated by the manufacturing process of said wall. Said plug comprises a main body made of plastic and elastic retention means, also made of plastic, which retain the plug in place inside the protective plastic tube of the hole in the concrete wall. The plug comprises a frustoconical head and a cylindrical appendage extending from said head. A decorative metallic disc is fixed at the end of the head by means of adhesive. The elastic means comprise in one embodiment a plurality of elongated ribs arranged on the appendage such that they radially protrude.
DE202008015694U1 describes a plug for closing a hole in a concrete wall, comprising a main body and conically tapering retention means. The retention means comprise a sleeve shaped body, which is partially embedded in the main body, and three hooks projecting from the sleeve shaped body, the plug being retained inside the hole by the hooks.
Disclosed are plugs for closing and concealing a hole in a concrete wall.
The plug comprises a main body and elastic retention means, said retention means comprising at least one hook partially embedded in the main body and partially projecting from the main body. The at least one hook is configured for cooperating with the hole in the concrete wall for retaining the plug in said hole.
Placing said plug in the hole in the concrete wall is facilitated with the plug because it is not necessary to use additional means, such as adhesives, for example, to retain the plug in place. Furthermore, the securing of said plug is also improved because the hook of the elastic means provides good securing whether the hole to be plugged comprises the protective plastic tube of the transverse bolts (securing on a plastic material) or does not comprise said tube (securing directly on the concrete).
These and other advantages and features will become apparent in view of the figures and detailed description.
The plug 1 in use, i.e., when the plug 1 is introduced in the hole 8 to be plugged, is aligned with the wall or concrete wall 9, thereby concealing said hole 8, as can be seen in
The plug 1 provides an easy placement of the plug 1 in the hole 8 in the concrete wall 9 to be plugged because it is not necessary to use additional means, such as adhesives, for example, for retaining the plug 1 in place. Furthermore, the securing of said plug 1 is also improved because the hook or hooks of the elastic means 4 provide very good securing whether the hole 8 to be plugged comprises the protective plastic tube of the transverse bolts (securing on plastic material) or does not comprise said tube (securing directly on concrete).
In an embodiment shown in
The free ends of the flanges 4a of the retention means 4 are arranged at a distance d from the longitudinal axis X of the plug 1, said distance d being greater than the radius of the hole 8 in the concrete wall 9 to be plugged, such that, in use, with the plug 1 being arranged inside the hole 8 to be plugged, and preferably aligned with the concrete wall 9, the flanges 4a are compressed inside the hole 8, as can be seen in
If the retention means 4 of the plug 1 comprise a plurality of hooks, these hooks are arranged equidistantly around the longitudinal axis X of the plug 1. To facilitate the manufacture of the plug 1, the retention means 4 comprise a set of at least two hooks arranged equidistantly around the longitudinal axis X of the plug 1, preferably diametrically opposite to one another, and attached to each other by a retention element. Each hook comprises a respective retention flange 4a. In the non-limiting example of
The U-shaped retention element 5 of each set comprises a base 5a and two legs 5b, each one attached to a corresponding end of said base 5a, as can be seen in
In the non-limiting example of
In a preferred embodiment of this example, the set of hooks of the retention means 4 comprises four hooks, each hook comprising a respective retention flange 4a, all hooks being attached to the circular retention element 17 forming two sets of diametrically opposite flanges 4a, both sets of flanges 4a being disposed rotated with respect to each other, preferably 90°.
The retention flanges 4a can form an acute angle α with respect to the longitudinal axis X of the plug, or they can be perpendicular to said longitudinal axis X, as will be described in detail further below.
The flanges 4a of hooks of the plugs of the examples of
In the preferred embodiment, the main body 2 comprises a frustoconical or cylindrical head 6, the main body 2 comprising an active surface 15, in this embodiment being arranged at one end of the head 6, which in use is aligned with the uncovered face 9a of the wall or concrete wall 9, thus concealing the corresponding hole 8. In the context of the invention, the uncovered face 9a refers to the visible surface of the concrete wall 9. Said active surface 15 is preferably perpendicular to the longitudinal axis X of the plug 1. The main body 2 also comprises an auxiliary surface 16 which in use is arranged inside the hole 8 in the concrete wall 9, the retention means 4 protruding from said auxiliary surface 16.
In one embodiment, the auxiliary surface 16 is facing the active surface 15, the hooks of the retention means 4 protruding axially from the main body 2, i.e., from said auxiliary surface 16 which is the front surface of the head 6, in the insertion direction A, as shown in
In another embodiment, the main body 2′ also comprises a frustoconical or cylindrical base 7, the head 6 extending axially from the base 7 in the insertion direction A, as can be seen in
In these embodiments, i.e., in embodiments in which the main body 2′ comprises both the head 6 and the base 7, the retention flanges 4a can form an acute angle α with respect to the longitudinal axis X of the plug, and the retention means 4 can also comprise at least one set of two hooks arranged diametrically opposite to one another and attached to one another by a U-shaped retention element 5, preferably comprising two sets of two hooks, both sets being arranged rotated with respect to each other, preferably 90°.
These embodiments, i.e., embodiments in which the main body 2′ comprises both the head 6 and the base 7, are particularly advantageous when the hole 8 in the concrete wall 9 has a narrow frustoconical opening 8′. As the person skilled in the art knows, the protective kit of the transverse bolt of the manufacturing process of a concrete wall can comprise a central cylindrical segment (cylindrical protective tube made of plastic) to which there is added at each end a frustoconical element made of plastic which is removed once the concrete is set. The hole 8 generated in the concrete wall 9 will therefore have two frustoconical openings 8′ (made of concrete) arranged at the ends of the hole 8 between which there is arranged a cylindrical segment 8″ (made of plastic if the protective tube has not been removed, or made of concrete if said protective tube has been removed), as can be seen in
In these embodiments, i.e., embodiments in which the main body 2′ comprises both the head 6 and the base 7, the base 7 can be adjusted to the shape of the frustoconical opening 8′ of the hole 8 such that when said base 7 abuts with the bottom of the frustoconical opening 8′, the active surface 15 of the main body 2′ is aligned with the exposed face 9a of the concrete wall 9.
Furthermore, in this embodiment in which the main body 2′ comprises the head 6 and the base 7, said head 6 and said base 7 form a single part.
As can be seen in
Another variant of the plug 120 shown in
To facilitate the bending of the circular retention flange 4a, the latter can optionally comprise at least one notch 14 arranged at the distal end of the retention flange 4a, said notch 14 preferably extending in a radial direction of said circular retention flange 4a. In the example of the plug 121 of
Another variant of the plug 111, shown in
As shown in
Another variant of the plug 122, shown in
In this embodiment, it is not necessary for the retention means 4 to comprise an additional support to allow the attachment to the main body 2′ because part of the annulus, preferably the part having a smaller diameter, or disc is embedded in the main body 2′, as can be seen in
To facilitate the bending of the retention flange 4a in the form of an annulus, it can optionally also comprise at least one notch 14 arranged at the distal end of the retention flange 4a. In the example of the plug 123 of
In the embodiments of
Unlike the embodiment of the plug 1 of
The retention means 4 of the plug 1′ of the embodiment of
Optionally, the embedded portion of the support 13 of the hook can be fixed to a rod or a helical bolt, not shown in the drawings, said rod or helical bolt being also embedded in the main body 2. The rod or helical bolt embedded in the main body 2 is preferably arranged in the longitudinal direction of the main body 2.
The retention means 4 of the plug 1″ of the embodiment of
In a variant not shown in the drawings, the annulus or disc is arranged inclined with respect to said longitudinal axis X instead of being arranged perpendicular to the longitudinal axis X. When the plug 1″ is introduced in the hole 8 to be plugged, the retention flange 4a is bent, the retention flange 4a being compressed inside the hole 8 to be plugged, such that it exerts continuous pressure against the inner surface of the hole 8.
To facilitate the bending of the retention flange 4a in the form of an annulus or a disc, it can optionally also comprise the notches 14 described above.
Optionally, in other variants of the embodiments comprising a hook comprising a single retention flange 4a protruding from the head 6 according to a direction perpendicular to the longitudinal axis X, whether or not they comprise the notches 14, or are arranged perpendicular or tilted with respect to said longitudinal axis X, the retention means 4 can comprise more than one hook, the retention flanges 4a of each hook being spaced apart from one another according to the direction of the longitudinal axis X. The free ends of the retention flanges 4a of the plurality of hooks can be arranged at the same distance d with respect to the longitudinal axis X, or said distance d can be decreased as the retention flanges 4a approach the free end of the head 6 of the corresponding plug according to the insertion direction A. An example of these variants is shown in
In
The head 6 of the main body comprises a length L, such that the hook or hooks protruding from the lateral surface of the head 6 according to any of the embodiments described, are placed axially within said length L. With this configuration the plug is more robust and reliable since a void core in the retention means 4 is avoided, i.e. cantilever hooks are avoided, which can weaken the plug over time.
According to any of the described embodiments, the elastic means 4 of the plug and the main body 2 or 2′ are made of different materials, the elastic means 4 being made of a first material and the main body 2 or 2′ of a second material. The first material is a plastic or metallic material, preferably stainless steel, and the second material is fiber cement, preferably similar in texture and color to the material of the concrete wall 9 containing the hole 8 to be plugged.
Embodiments are disclosed in the following clauses.
Clause 1. Plug for closing a hole in a concrete wall, comprising a main body (2; 2′) and elastic retention means (4), the retention means (4) comprise at least one hook partially embedded in the main body (2; 2′) and partially projecting from the main body (2; 2′), the at least one hook being configured for cooperating with the hole (8) of the concrete wall (9) for retaining the plug (1; 1′; 1″; 100; 101; 110; 111; 120; 121; 122; 122′; 122″; 123) in said hole (8).
Clause 2. Plug according to clause 1, wherein the main body (2) comprises a cylindrical or frustoconical head (6) and the at least one hook directly protrudes from the lateral surface of said head (6).
Clause 3. Plug according to clause 2, wherein the head (6) of the main body (2) comprises a length (L), the at least one hook being placed within said length (L).
Clause 4. Plug according to any of clauses 1 to 3, wherein the at least one hook is arranged perpendicular or tilted to a longitudinal axis (X) of the main body (2; 2′).
Clause 5. Plug according to clause 1, wherein the main body (2) comprises a cylindrical or frustoconical head (6) and the at least one hook protrudes axially from a front surface of said head (6).
Clause 6. Plug according to any of clauses 2 to 5, wherein the main body (2′) further comprises a base (7), the head (6) of the main body (2′) extending axially from said base (7), the head (6) having a smaller diameter than the base (7), the head (6) and the base (7) preferably forming a single part.
Clause 7. Plug according to any of the preceding clauses, wherein the hook comprises a retention flange (4a), the free end of the flange (4a) being at a distance (d) from a longitudinal axis (X) of the plug (1; 1′;1″;100; 101; 110; 111; 120; 121; 122; 122′; 122″; 123), said distance (d) being greater than the radius of the hole (8) of the concrete wall (9) to be plugged, such that, in use, with the plug (1; 1′;1″; 100; 101; 110; 111; 120; 121; 122; 122′; 122″; 123) being arranged inside the hole (8) to be plugged, the flange (4a) is compressed inside the hole (8).
Clause 8. Plug according to clause 7, wherein the retention means (4) comprise a hook comprising a conical or circular retention flange (4a) and a mast (10), preferably in the form of a rod or a helical bolt, the retention flange (4a) being attached to said mast (10) and at least part of said mast (10) being embedded in the main body (2; 2′).
Clause 9. Plug according to clause 7, wherein the retention means (4) comprise a hook comprising a retention flange (4a) in the form of a frustoconical ring and a support (13), the end having a smaller dimension of the frustoconical ring being attached to the support (13), said support (13) being a circular ring or a circular disc, at least part of said support (13) being embedded in the main body (2; 2′).
Clause 10. Plug according to clause 7, wherein the retention means (4) comprise a hook comprising a retention flange (4a) in the form of an annulus or a disc, part of the annulus or the disc being embedded in the main body (2; 2′).
Clause 11. Plug according to clause 9 or clause 10, wherein the embedded portion of the hook is fixed to a rod or a helical bolt, said rod or helical bolt being also embedded in the main body (2; 2′).
Clause 12. Plug according to any of clauses 9 to 11, wherein the retention means (4) comprise a plurality of hooks, the retention flanges (4a) of each hook being spaced apart according to the longitudinal axis (X) direction, the distance (d) from each flange (4a) preferably being decreased according to an insertion direction (A) of the plug (122″) wherein said plug (122″) is brought closer to the hole 8 to be plugged.
Clause 13. Plug according to any of clauses 7 to 12, wherein the retention flange (4a) comprises at least one notch (14) arranged at the distal end of the retention flange (4a).
Clause 14. Plug according to clause 7, wherein the retention means (4) comprise a set of at least two hooks arranged equidistant around the main body (2; 2′), each hook comprising a respective retention flange (4a), the hooks being attached to one another by a retention element (5, 17).
Clause 15. Plug according to clause 14, wherein the retention flanges (4a) of the corresponding hooks are attached to one another by a U-shaped retention element (5), part of said retention element (5), preferably the central part, being embedded in the main body (2; 2′) while the retention flanges (4a) emerge out of the main body (2; 2′).
Clause 16. Plug according to clause 15, comprising two sets of two retention flanges (4a) arranged diametrically opposite to one another, both sets being arranged rotated with respect to each other, preferably 90°.
Clause 17. Plug according to clause 14, wherein the set of hooks are attached to one another by a circular retention element (17), preferably having a disc o ring shape, the circular retention element (17) being embedded in the main body (2; 2′).
Clause 18. Plug according to clause 17, wherein hooks protrude from the circular retention element (17), the respective retention flanges (4a) emerging out of the main body (2; 2′).
Clause 19. Plug according to clause 17 or 18, wherein the set of hooks of the retention means (4) comprises four hooks, each hook comprising a respective retention flange (4a), all hooks being attached to the circular retention element (17) forming two sets of diametrically opposite flanges (4a), both sets of flanges (4a) being disposed rotated with respect to each other, preferably 90°.
Clause 20. Plug according to any of clauses 7 to 19, wherein each retention flange (4a) forms an acute angle (a) with respect to the longitudinal axis (X) of the plug (1;1′; 100; 101; 110; 111; 122′).
Clause 21. Plug according to any of the preceding clauses, wherein the retention means (4) are made of a first material, preferably a plastic or metallic material, such as stainless steel, for example, and the main body (2; 2′) is made of a second material, preferably fiber cement, said fiber cement preferably being similar in texture and color to the material of the concrete wall (9) containing the hole (8) to be plugged.
Number | Date | Country | Kind |
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22382469.9 | May 2022 | EP | regional |
This application relates to and claims the benefit and priority to International Application NO. PCT/EP2023/062835, filed May 12, 2023, which relates to and claims the benefit and priority to European Application No. EP22382469.9, filed May 16, 2022, each of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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Parent | PCT/EP2023/062835 | May 2023 | WO |
Child | 18931765 | US |