The invention relates to a plug according to the preamble of claim 1, a plug connector system according to claim 13, a plug kit according to claim 14 and a method for the field termination of a cable with a plug according to claim 15.
Plugs with plug units for plugging into corresponding plug sockets and having wiring blocks to receive conductor cores are already known in the prior art. With the advent of single-pair ethernet connection techniques, which are supposed to provide in particular a suitable infrastructure for applications of the so-called Industrial Internet of Things (IIoT), new demands are also arising for the plugs which are to be used in such applications. First of all, plugs with particularly compact dimensions are required for many applications. What is more, novel applications increas-ingly require an installation on site. With the plugs known thus far, an installation of the wiring block is done along a plug-in direction or contrary to a plug-in direction, which is detrimental to the installation process.
The problem addressed by the invention is in particular to provide a plug of this kind having improved qualities in regard to the installation. The problem is solved according to the invention by the features of claims 1, 13, 14 and 15, while advantageous embodiments and modifications of the invention can be found in the de-pendent claims.
The invention starts from a plug, in particular a single-pair ethernet plug, having a plug unit for plugging into a corresponding plug socket unit along a plug-in direction and having a wiring block for receiving two conductor cores of a cable.
It is proposed that the wiring block is in an assembled state connected to the plug unit along an assembly direction, which is perpendicular to the plug-in direction.
Thanks to such a configuration, a plug having improved qualities in terms of installation can be provided advantageously. In particular, an especially simple, fast and at the same time especially reliable wiring of the switch can be accomplished when the wiring block is connected to the plug unit perpendicular to the plug-in direction. Moreover, an especially compact plug can be provided advantageously, which can be used advantageously also in applications with limited space, such as server rooms having many plugs arranged close to each other.
Advantageously, the plug constitutes at least a part, in particular a subassembly, of a plug connector system. Preferably, the plug connector system moreover comprises at least one plug socket, which comprises the corresponding plug socket unit for plugging in the plug unit along the plug-in direction. The plug can comprise the cable. However, the cable can also be part of the plug connector system or be configured as an accessory part formed independently of the plug connector system.
The wiring block is provided for the wiring of the plug. In the assembled state, the wiring block connects the two conductor cores of the cable in an electrically conductive manner to the plug unit, in particular to corresponding plug contacts of the plug unit. The two conductor cores of the cable could be connected inseparably to the plug unit by means of the wiring block in the assembled state, for example, by soldering or crimping. Preferably, the two conductor cores of the cable are connected separably to the wiring block in the assembled state. For example, the two conductor cores of the cable could be separably connected to the plug unit in the assembled state by means of an Insulation Displacement Contact (IDC) connection, wherein the conductor cores are each pressed individually by means of the wiring block along with the insulation into a so-called cutting terminal in the plug unit so that the insulation is cut through and an electrically conducting connection of the conductor cores to the plug contact of the plug unit is produced. Alternatively, the two conductor cores of the cable could be separably connected to the plug unit by means of a so-called Insulation Piercing Contact (IPC), wherein the insulation piercing contact comprises at least one spike, which in the assembled state is pierced through the insulation of the conductor core, in particular by inserting the wiring block into the plug unit, such that an electrically conductive connection of the conductor cores to the plug contact of the plug unit is produced. Preferably, the plug-in direction runs parallel to a principal direction of extension of the plug unit. Preferably, the assembly direction runs perpendicular to the principal direction of extension of the plug unit. By a “principal direction of extension” of an object shall be meant a direction which runs parallel to the longest edge of the smallest geo-metrical cuboid that only just completely encloses the object.
In the present application, ordinal words such as “first” and “second”, placed before certain terms, serve merely for a distinguishing of objects and/or for a ranking among objects and do not imply any existing total number and/or ranking of the objects. In particular, a “second object” does not necessarily imply the presence of a “first object”.
By “provided” shall be meant in particular designed and/or configured. The fact that an object is provided for a particular function shall be understood to mean that the object fulfills and/or performs this particular function in at least one application and/or operating state.
It is further proposed that the plug unit has a receiving space for receiving the wiring block, which is open contrary to the assembly direction and contrary to the plug-in direction, in particular to the surroundings and in particular in a disassembled state. In this way, the installation can advantageously be further improved. Preferably, the plug contacts of the plug unit are arranged in the receiving space and oriented at least contrary to the assembly direction.
It is furthermore proposed that the wiring block is in the assembled state situated at least to a large extent inside the plug unit and in particular in the receiving space. Thanks to such a configuration, an especially compact plug can be provided advantageously. Such a compact plug is in particular advantageously suitable for applications with limited space, for example in server rooms having many plugs arranged close to each other. Preferably, the wiring block in the assembled state is situated at least to a large extent by 75% of its volume, in particular at least to a large extent by 80% of its volume, advantageously at least to a large extent by 85% of its volume, especially advantageously at least to a large extent by 90% of its volume, preferably at least to a large extent by 95% of its volume, inside the plug unit and in particular in the receiving space. Especially preferably, the wiring block in the assembled state is arranged entirely inside the plug unit.
Furthermore it is proposed that the plug comprises a plug shielding unit, which in the assembled state surrounds the plug unit at least section-wise, in particular with respect to the plug-in direction in the circumferential direction. In this way, a shielding of the plug can be advantageously achieved with simple technical means. In particular, a plug can be provided with advantageous qualities in terms of electromagnetic compatibility. Preferably, the plug shielding unit is designed to reduce, and preferably minimize, the transmission of electrical and/or electromagnetic, in particular high-frequency, interference signals from the surroundings to the conductor cores or from the conductor cores to the surroundings, in particular to nearby electrical and/or electronic devices in the vicinity.
Furthermore it is proposed that the plug shielding unit comprises a plug shielding element and a plug shielding flap which is pivotably connected to the plug shielding element and which is pivotable relative to the plug shielding element around a pivot axis running parallel to the plug-in direction. In this way, the installation can be advantageously improved. Preferably, the plug shielding flap is formed as a single piece with the plug shielding element. In this way, the number of transition sites in the plug shielding unit can advantageously be minimized, so that the relia-bility of the shielding can further be advantageously enhanced. Moreover, an especially low transfer impedance of the plug shielding unit can be achieved advantageously and thus a plug can be provided with improved qualities in terms of electromagnetic compatibility. By “single piece” is meant at least materially bonded, for example by a soldering process, and especially advantageously molded in a single piece.
The plug shielding element and the plug shielding flap could be firmly joined together, for example soldered, in an assembled state. In one advantageous embodiment, however, it is proposed that in the assembled state the plug shielding element and the plug shielding flap are snapped together with each other and/or with a plug housing of the plug unit. In this way, the installation can advantageously be further improved. Moreover, the plug shielding unit can be opened if necessary in an advantageously especially easy manner without the use of tools, for example, in order to replace a cable or the like. The plug shielding flap could have a snap element, which in the assembled state is snapped directly to a mating snap element on the plug shielding element. Preferably, the plug shielding element has a first snap element, which in the assembled state is snapped directly to a first mating snap element of the plug housing and the plug shielding flap advantageously has a second snap element, which in the assembled state is snapped directly to a second mating snap element of the plug housing, in particular in such a way that the plug shielding flap and the plug shielding element are indirectly snapped to each other.
Furthermore it is proposed that the plug shielding unit comprises two contacting tabs, which are provided for engaging around the cable and for crimping. In this way, a contacting of the plug shielding unit with the cable can be advantageously achieved with simple technical means. Preferably, the contacting tabs are provided for a contacting of the plug shielding unit with the cable. Preferably, the contacting tabs are furthermore provided for a strain relief of the cable. Thus, advantageously, a contacting of the cable with the plug shielding unit can be combined with a strain relief of the cable. Moreover, a strain relief of the cable can be advantageously achieved. However, alternatively or additionally, it would also be conceivable for the plug to have a strain relief, being configured as a component separate from the plug shielding unit.
Furthermore it is proposed that the plug comprises a cable kink protection, which is at least substantially closed in the circumferential direction with respect to the plug-in direction and which ensures a connection of the wiring block to the plug unit in the assembled state and in particular a connection of the plug shielding unit to the plug unit. Thanks to such a configuration, a plug having a multifunctional cable kink protection can be advantageously provided. The cable kink protection on the one hand advantageously protects the cable effectively against damage due to kinking and on the other hand it secures the connections of the plug unit to the wiring block and to the plug shielding unit. The cable kink protection is preferably configured separately from the plug unit and/or the plug shielding unit. The cable kink protection is provided in particular to receive at least the cable connected to the plug unit, in particular across the wiring block, and to protect it in particular against excessive strain, in particular a kinking, an excessive bending, and/or a tensile stress. Preferably, the cable kink protection has a cable protection section for this, which advantageously comprises at least one entrance opening for the cable and at least one exit opening for the cable, preferably oriented parallel to the entrance opening. Preferably, the cable kink protection is furthermore movable at least partly and/or at least for a portion in a direction deviating from the principal direction of extension of the plug unit. In particular, the cable kink protection estab-lishes a minimum bending radius for the cable.
Furthermore it is proposed that the cable kink protection comprises at least one connection element for connection to a coding element. Thanks to such a configuration, a coding of the plug can be achieved advantageously with simple technical means. At the same time, the functionality of the cable kink protection can advantageously be further enhanced. Preferably, the connection element is provided for a detachable connection to the coding element, in particular without the need for tools. In this way, the flexibility can be advantageously enhanced, in particular because different coding elements can be connected especially quickly, easily, and suitably to the cable kink protection. Preferably, the connection element is provided for a form-fitting and/or force-locking connection to the coding element, for example a clip connection and/or a plug-in connection and/or a latching connection and/or the like. The connection element can be configured to be part of an outer contour of the cable kink protection, for example a specially shaped region of a surface of the cable kink protection and/or a recess and/or an elevation and/or the like, without being limited to this. Preferably, the plug comprises the coding element. The coding element can be provided for a colored and/or a mechanical and/or an electrical or electronic coding, such as by means of RFID, without being limited to this.
In a further aspect of the invention, which can be considered in particular by itself or also in combination with further aspects of the invention, it is proposed that the plug comprises a plug shielding unit, which comprises a latch element for locking the plug unit with the plug socket unit and comprises an actuating element for unlocking the latch element, wherein the actuating element comprises an actuating tab and the latch element comprises a latching tab, which interact at least for an unlocking. If the plug comprises a plug shielding unit with a latch element, an especially compact plug can be provided advantageously. Furthermore, a manufac-turing process for the plug can be simplified advantageously when the latch element is part of the plug shielding unit. Preferably, the actuating tab and the latching tab contact each other in form-fitting and/or force-locking manner along a force impact area. Preferably, the latch element comprises a latch hook, which is connected to the latching tab and latches to a bolt receiver of a plug socket corresponding to the plug unit for the locking of the plug unit. During the unlocking, the actuating tab preferably transmits a torque along the force impact area to the latching tab, so that the latching tab and thus the latch hook is moved out from the bolt receiver in the plug socket and the plug is released for the unlocking.
Moreover, it is proposed that the actuating tab is oriented parallel to the plug-in direction and the latching tab is oriented antiparallel to the plug-in direction. In this way, a plug with an improved locking mechanism can be advantageously provided. In particular, advantageously, the dilemma existing with plugs known thus far between an adequate holding force of the plug inside a plug socket, on the one hand, and a simple unmounting of the plug from the plug socket, on the other hand, can advantageously be solved if the actuating tab is oriented parallel to the plug-in direction and the latching tab antiparallel to the plug-in direction. The actuating tab extends preferably from a point of the plug shielding unit situated close to a closed end of the plug, parallel to the plug-in direction. The latching tab extends preferably from a point of the plug shielding unit situated close to an open end of the plug, antiparallel, that is, contrary to the plug-in direction. By a “closed end” is meant a region of the plug adjoined by the cable in the assembled state of the plug. By an “open end” of the plug is meant a region of the plug, in particular the plug unit, which is intended to be inserted into the corresponding plug socket unit. In plugs known thus far from the prior art, latch elements are either applied from a closed end, so that the locking is spontaneously released under strong axial pulling on the plug contrary to the plug-in direction, which may be detrimental in many applications, or the latch elements are applied from an open end, in which case a large deflection of an actuating element is required in order to achieve an adequate deflection of the latch element for an unlocking. By having a two-part locking and an actuating tab which is applied from the closed side and a latching tab which is applied from the open side, both a reliable locking and a simple unlocking can be advantageously achieved.
Furthermore it is proposed that the plug unit has a latch receiving space for receiving the latch element at least during the unlocking. In this way, an especially compact plug can be advantageously provided. Moreover, a jamming of the latch element can be advantageously prevented, thus making possible an especially reliable unlocking. Preferably, the latch receiving space is situated in a direction perpendicular to the plug-in direction beneath the latch element.
The invention moreover relates to a plug connector system having at least one plug according to one of the previously described embodiments and having at least one plug socket, which comprises the corresponding plug socket unit. Such a plug connector system is distinguished, among other things, in particular by the aforementioned advantageous qualities of the plug, in particular in regard to an easy assembly and the compact dimensions of the plug. Furthermore, the plug connector system can comprise a plurality of further plugs, which are configured in particular identical to or different from the plug, and corresponding further plug sockets for them.
The invention moreover relates to a plug kit for the field termination of a plug according to one of the previously described embodiments, having the plug unit, the wiring block and the plug shielding unit. Such a plug kit is advantageously suited to an especially simple and fast field termination of a plug.
Furthermore, a method is proposed for the field termination of a cable with a plug, by means of the plug kit, wherein the cable is connected to the wiring block and the wiring block is then connected to the plug unit along the assembly direction, which is perpendicular to the plug-in direction. By means of such a method, an especially simple, fast and reliable assembly can be advantageously made possible.
The plug according to the invention and the method for field termination of a cable with a plug according to the invention should not be limited to the above described application and embodiment. In particular, the plug according to the invention and the method for field termination of a cable with a plug according to the invention in order to fulfill a functionality described herein can have a number of individual elements, components, and units, as well as steps of the method, different from the number mentioned herein.
Further benefits will emerge from the following description of the figures. The drawings show eight exemplary embodiments of the invention. The drawings, the description, and the claims contain many features in combination. The person skilled in the art will advisedly consider the features even individually and combine them into further meaningful combinations.
There are shown:
The plug socket 10a is designed as a single-pair ethernet plug socket. The plug socket 10a comprises a connection unit 36a for a connection to a circuit board (not shown). The plug socket 10a comprises a plug socket unit 12a. At a front side 14a, the plug socket unit 12a comprises a plug opening 16a. The plug opening 16a is provided to receive a corresponding plug unit 18a along a plug-in direction 20a. The plug socket unit 12a comprises a plug socket subunit 46a. The plug socket subunit 46a comprises the plug opening 16a. The plug socket unit 12a comprises a further plug socket subunit 48a. The further plug socket subunit 48a comprises a further plug opening 50a. The further plug opening 50a is provided to receive a further plug unit (not shown) along a further plug-in direction 52a. The further plug-in direction 52a is parallel to the plug-in direction 20a. The plug socket subunit 46a is made as a single piece with the further plug socket subunit 48a.
The plug 80a of the plug connector system 64a comprises the plug unit 18a corresponding to the plug opening 16a.
In the present instance, the fiber optic unit 22a comprises a further optical fiber 40a. The further optical fiber 40a extends likewise from the rear side 26a of the plug socket unit 12a to the front side 14a (see
By means of the optical fiber 22a and/or the further optical fiber 40a of the fiber optic unit 22a, optical signals (not shown) can be transported in an operational state of the plug socket 10a from external signal sources (not shown), such as LEDs, which are mounted independently of the plug socket 10a on the circuit board, via the rear side 26a to the front side 14a, so that for example the operational state or a malfunction or the like can be indicated at the front side 14a of the plug socket 10a.
The fiber optic unit 22a comprises a connection web 42a. The connection web 42a connects the optical fiber 24a to the further optical fiber 40a. The connection web 42a is arranged between the optical fiber 24a and the further optical fiber 40a and is oriented basically perpendicular to the two optical fibers 24a, 40a.
The optical fiber 24a comprises a connection element 32a for a releasable connection to the plug socket unit 12a. In the present instance, the connection element 32a is configured as a catch element 34a and is provided for a latching to a mating locking element (not shown) of the plug socket unit 12a, situated in and/or at the pass-through opening 30a. The connection element 32a of the optical fiber 24a which is configured as the catch element 34a is configured in the present instance as a latching recess. The mating locking element situated inside the pass-through opening 30a is configured as a latching hook corresponding to the catch element 34a.
The further optical fiber 40a comprises a further connection element 78a. The further connection element 78a is configured as a catch element 34a, namely, as a latching recess, and it is designed to latch to a further mating locking element (not shown) situated in and/or at the further pass-through opening 68a. The further connection element 78a of the further optical fiber 40a is basically identical in configuration to the connection element 32a of the optical fiber 24a.
The optical fiber 24a has a deflection region 38a for the deflection of an optical signal (not represented). The deflection region 38a is configured as an angular surface inside the optical fiber 24a. The optical signal is deflected in the deflection region 38a by means of total reflection, similar to a periscope.
The further optical fiber 40a has a further deflection region 76a. By contrast with the deflection region 38a of the optical fiber 24a, the further deflection region 76a of the further optical fiber 40a has a radius and is curved, similar to a glass fiber.
The outer shielding element 58a has at least one recess 62a for leading through the optical fiber 24a. In the present instance, the outer shielding element 58a has a further recess 70a (see
The plug 80a of the plug connector system 64a represented in
The plug 80a comprises a wiring block 82a (see
The plug 80a comprises a plug shielding unit 94a (see
The plug unit 18a comprises a locking element 146a. The locking element 146a is provided for a locking of the plug unit 18a in the plug opening 16a of the plug socket 10a (see
The plug unit 18a has a receiving space 92a to receive the wiring block 82a. The receiving space 92a is open toward the assembly direction 90a and toward the plug-in direction 20a, in particular to the surroundings and in particular in the disassembled state of the plug 80a, as represented in
The plug shielding unit 94a comprises a plug shielding element 96a and a plug shielding flap 98a. The plug shielding flap 98a is pivotably connected to the plug shielding element 96a. The plug shielding flap 98a can pivot relative to the plug shielding element 96a about a pivot axis 100a. The pivot axis 100a runs parallel to the plug-in direction 20a.
The plug shielding unit 94a comprises two contacting tabs 102a, 104a. The contacting tabs 102a, 104a are provided for reaching around and crimping the cable. In the assembled state of the plug 80a, the contacting tabs 102a, 104a reach around the cable 84a and are crimped with it, so that the plug shielding unit 94a makes contact with the cable 84a. Furthermore, the contacting tabs 102a, 104a in the assembled state serve for a strain relief of the cable 84a.
The plug 80a comprises a cable kink protection 106a to protect the cable 84a against kinking. The cable kink protection 106a is at least substantially closed in a circumferential direction 108a with respect to the plug-in direction 20a. In the assembled state of the plug 80a, the cable kink protection 106a secures the connection of the wiring block 82a to the plug unit 18a as well as a connection of the plug shielding unit 94a to the plug unit 18a.
The cable kink protection 106a has a flexible region 144a. In the assembled state, the flexible region 144a surrounds the cable 84a, so that it can move flexibly.
The cable kink protection 106a comprises an unlocking element 148a. The unlocking element 148a is provided for unlocking the locking element 146a in a locked state of the plug unit 18a in the plug opening 16a of the plug socket 10a (see
The cable kink protection 106a comprises a connection element 110a. The connection element 110a is provided for a connection to a coding element 112a (see
For a connection of the coding element 112a to the cable kink protection 106a, the two grab hooks 130a are pulled apart in opposite directions, so that the opening 132a widens to a width 136a of the cable kink protection 106a. After this, the coding element 112a is pushed onto the cable kink protection 106a from an underside. The grab hooks 130a thanks to their elasticity return to their starting position and reach around the connection element 110a of the cable kink protection 106a with form fit. In addition, the pins 134a of the coding element 112a engage with the recesses of the connection element 110a, so that a slipping of the coding element 112a in the direction of the flexible region of the cable kink protection 106a is prevented.
In
The plug 80b comprises a wiring block 82b (see
The plug 80b comprises a plug shielding unit 94b. In the assembled state of the plug 80b, the plug shielding unit 94b surrounds the plug unit 18b at least for a portion.
The plug shielding unit 94b comprises a latch element 114b for the locking of the plug unit 18b to a plug socket unit (not shown) and an actuating element 116b. The latch element 114b comprises a latching tab 120b. The actuating element 116b comprises an actuating tab 118b. The actuating element 116b and the latch element 120b interact at least for an unlocking.
The plug unit 18b has a latch receiving space 122b for receiving the latch element 114b at least during the unlocking.
The plug 80b comprises a cable kink protection 106b to protect a cable 84b (see
Number | Date | Country | Kind |
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102020134894.0 | Dec 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/086721 | 12/20/2021 | WO |