The invention relates to a plug-type connector with a contact carrier element inside of which one or more contact elements for receiving one or more conductors or wires of a cable can be arranged for producing a contacting (e.g., an electrical connection).
Such plug-type connectors customarily comprise a contact carrier element manufactured from a non-conductive material, wherein the contact carrier element can receive, for example, multiple (e.g., three or five or more) contact elements for producing an electrically conductive connection to a cable or to the individual conductors or wires of a cable. The contact elements are customarily permanently connected to the contact carrier element so that a shifting of the contact element by forces acting externally is not possible. If the force acting from the outside becomes too great, the contact element or the connection to the contact carrier element can be destroyed. Such a large force acting from the outside can arise, for example, if the cable is constructed using massive wires or conductors that must be bent during the laying of the cable into the desired position. This can occur in particular if the cable constructed from massive conductors is already arranged in the plug-type connector or in the contact element of the plug-type connector and the cable is bent so that high forces act on the cable and therefore on the contact element or on the contact carrier element. As a result, the contacting in the plug-type connector can be interrupted in an undesired manner. During the bending of such a massive cable a shifting of the individual conductors inside the cable can occur, whereby the conductors can shift relative to each other to differing extents. In such a shifting, for example, a conductor can apply such a great force on the contact element in which the wire is arranged for the contacting that the contacting is interrupted.
The invention therefore solves the problem of making a plug-type connector available in which a reliable contacting (e.g., an electrical connection) can be ensured even upon the application of a relatively large force on the cable arranged in the plug-type connector. The solution to the problem takes place in accordance with the invention by the features of claim 1. Advantageous embodiments of the invention are indicated in the subclaims.
According to one aspect, a plug-type connector is disclosed, comprising a contact carrier element, wherein a contact element is arranged in the contact carrier element for receiving a wire or conductor of a cable, wherein the contact element is fixed in the contact carrier element, wherein upon the exertion of a force on the contact element that is greater than the holding force of the fixing, the fixing can be released and the contact element is movably mounted in the contact carrier element.
More than one contact element is preferably provided in the contact carrier element, whereby the individual conductors or wires of the cable are arranged in a contact element in the contact carrier element. The conductors or the cable are/is preferably designed as especially rigid conductors or a cable. According to one aspect of the disclosure, the contact element in the contact carrier element can have two different states. In the first state, the contact element is permanently fixed in the contact carrier element, so that it cannot be moved inside the contact carrier element. In this state, for example, the introduction of the individual conductor into the contact element preferably takes place so that during the connection of the wire to the plug-type connector no shifting of the contact element is possible, in order to be able to produce the most reliable connection possible or the most reliable coupling. In the first, fixed state the contact element is preferably arranged in a middle position along the longitudinal axis of the contact carrier element. As used herein, the term “middle position” mean that room for the movement for the contact element is free behind and in front of the contact element in the longitudinal direction of the contact carrier element so that the contact element can be shifted in the axial direction into a position to the right and to the left of the middle position. In the second state the contact element is not stationarily fixed in the contact carrier element but can be moved inside the contact carrier element. In order to transfer the contact element from the first state into the second state a force is necessary that must be applied onto the contact element that is greater than the holding force that fixes the contact element stationarily in the contact carrier element. Such a force can be applied, for example, in that the cable arranged in the plug-type connector is bent, as a result of which a shifting movement of the individual conductors of the cable is produced. If such a force acts on the contact element, which force is greater than the holding force of the fixing, the fixing is released so that the contact element is no longer arranged fixed in the contact carrier element but rather is movably mounted in the contact carrier element. In this state the contact element can be moved inside the contact carrier element in accordance with the force acting on the contact element. As a result, the longitudinal differences between the individual conductors that are produced during the bending of the cable can be compensated, which can prevent the contacting of the conductors in the plug-type connector from being interrupted and/or damaged. This makes it possible to ensure a particularly reliable contacting that can even be ensured if the cable already arranged in the plug-type connector must be bent by the application of high forces.
According to an advantageous embodiment of the disclosure, the contact element comprises a conductor connection clamp or terminal for receiving the conductor or wire and comprises a plug contact, wherein upon the exertion of force onto the contact element that is greater than the holding force of the fixing, the conductor connection clamp is movably mounted in the contact carrier element. Thus, the contact element preferably includes a conductor connection clamp and a plug contact, whereby the conductor connection clamp can be firmly connected, for example, to the plug contact. The conductor connection clamp serves to receive a conductor or wire of the cable in order to produce the contacting. If the conductor connection clamp is firmly connected, for example, to the plug contact, the conductor connection clamp as well as the plug contact are movably mounted in the contact carrier element upon a release of the fixing, whereby the conductor connection clamp and the plug contact can collectively perform a similar movement dependent on one another. If the conductor connection clamp is firmly connected to the plug contact, a floating mounting of the conductor connection clamp can be provided in the second, movably mounted state, whereby a collective movement of the conductor connection clamp and the plug contact is possible in the axial direction along the longitudinal axis of the contact element in order to be able to compensate the longitudinal differences between the individual conductors that are produced during the bending of the cable.
In a preferred embodiment, a flexible, electrically conductive connection element is provided between the conductor connection clamp and the plug contact. In such a design of the plug-type connector, preferably only the conductor connection clamp is movably mounted in the contact element, while the plug contact is arranged stationarily in the contact element in the second state. Upon the exertion of a force on the contact element that is greater than the holding force of the fixing, a movement of the conductor connection clamp relative to the plug contact therefore takes place. An electrical connection of the conductor introduced into the conductor connection clamp with the plug contact takes place via the flexible, electrically conductive connection element. It is possible in such a design that the conductor connection clamp of the contact element can compensate for an angular offset as well as an offset in height of the conductor or wire introduced into the contact element or the conductor connection clamp. This makes possible a flying mounting of the conductor connection clamp. The connection element can receive the forces upon an oblique position of the conductor or wire. This makes it possible for a constant pressure and a constant transition resistance to be realized in the contact element since the conductor connection clamp can assume the corresponding position of the conductor or wire. Thus, in such a design with a flexible, electrically conductive connection element between the conductor connection clamp and the plug contact, not only an axial longitudinal compensation is possible, but also in addition, an angular offset and/or offset in height of the conductor or wire introduced into the conductor connection clamp which offset(s) is/are produced by the longitudinal shift. The connection element is preferably arranged here firmly on the connector connection clamp by a first end and is arranged permanently on the plug contact by a second end opposite the first end, whereby the fastening on the conductor connection clamp and the plug contact can take place, for example, by welding such as, for example, resistance welding, soldering and/or riveting.
The flexible, electrically conductive connection element is preferably produced from a metallic wire constructed from an elastic material. Such a metallic wire can be, for example, a copper wire that has an especially high elasticity in order be able to compensate for extremely small shifting movements of the conductor connection clamp produced by the wire introduced in the conductor connection clamp.
The fixing of the contact element is preferably formed by at least one catch means arranged on the contact element. This catch means arranged on the contact element can hook, for example, in an opening formed on the contact carrier element in order to fix the contact element in the first state, whereby the catch means can disengage out of the opening by exerting a force on the catch means that is greater than the holding force of the fixing in the opening in order to be able to allow a shifting of the contact element relative to the contact carrier element. The catch means is preferably provided on the conductor connection clamp, whereby two catch means are preferably provided on the conductor connection clamp that are formed on opposing side surfaces of the conductor connection clamp. The catch means can be constructed, for example, as a type of projection or convexity from the side surface of the conductor connection clamp. Furthermore, it is also possible to construct the catch means in the manner of a pin or a stud. In addition to the exerting of the holding force, the catch means can additionally prevent the contact element from being able to slide out from the contact carrier element in an undesired manner.
The disclosure is explained in detail in the following with reference made to the attached drawings using preferred embodiments.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
One embodiment of a contact element 16 is shown in
A contact element 16 according to
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.
Number | Date | Country | Kind |
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10 2010 011 371 | Mar 2010 | DE | national |
This application is a continuation of International Application No. PCT/EP2011/053753, filed Mar. 11, 2011, which claims the benefit of German Application No. 10 2010 011 371.9 filed Mar. 12, 2010, the entire disclosures of which are hereby incorporated by reference.
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Number | Date | Country | |
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20130065410 A1 | Mar 2013 | US |
Number | Date | Country | |
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Parent | PCT/EP2011/053753 | Mar 2011 | US |
Child | 13609929 | US |