Plug

Information

  • Patent Grant
  • 6712649
  • Patent Number
    6,712,649
  • Date Filed
    Thursday, December 27, 2001
    23 years ago
  • Date Issued
    Tuesday, March 30, 2004
    20 years ago
Abstract
A versatile plug which prevents signal and ground wires in pairs from being connected in reversed polarity; prevents short circuits occurring in adjacent lead wires; facilitates lead wire connecting operation; and which allows connection of lead wires of different types, has a pair of plug-side contact terminals contacted by a pair of apparatus-side terminals; a plug housing having an asymmetrical profile in conformity with a configuration of an apparatus-side connection recess; and a clamp detachably attached to each of the lead wires. By inserting the plug into the connection recess, the paired lead wires can be electrically connected to the paired apparatus-side terminals. Since the plug housing has an asymmetrical configuration, no reversed polarity connection occurs. A lead wire of any given thickness can be connected to the plug-side contact terminal by clamping with the clamp.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a plug structure for connecting a pair of lead wires comprising a signal wire and a ground wire to an apparatus such as an audio apparatus.




2. Description of the Related Art




In an apparatus employing a lead wire for wiring, for example, an audio apparatus, an amplifier and a speaker are connected to each other by a pair of lead wires comprising a signal wire and a ground wire. Connection between a lead wire and such an apparatus is usually established as follows. As shown in

FIG. 11

, a lead wire is, at its skinned end, connected to a connector, called a lever terminal


103


, attached to a terminal plate


101


provided on the back-surface side of the apparatus.




That is, a lever


105


is rotated in a clockwise direction viewing the figure against a force of a torsion spring


107


, and a skinned end of a lead wire


109


is inserted into an insertion hole


111


of the lever terminal


103


. Upon a return of the lever


105


to its original position, the lead wire


109


is caught in between a metal contactor


113


, which is formed integrally with the lever


105


, and a metal contactor


117


formed inside a housing


115


of the lever terminal


103


, and is thereby connected to the metal contactor


117


.




However, modem audio apparatuses, in contrast to conventional ones having a 2-channel system, have come to have a 4- or 6-channel system, i.e. require a larger number of speakers. This requires that the lead wire


109


, formed by using a signal and a ground wire in combination, be separately connected to each of the speakers. Consequently, as shown in

FIG. 12

, the terminal plate


101


on the back-surface side of the amplifier is provided with a multiplicity of lever terminals


103


arranged in line.




Workers find difficulty in performing connection operations in the terminal plate


101


on the back surface of the amplifier, because the visibility of the work area is poor from the worker position. It is also extremely difficult to connect a multiplicity of lead wires


109


to their respective lever terminals


103


without fail.




Due to the difficulty of the connection operations, the lead wire


109


cannot be connected to the terminal with its skinned portions kept in a deeply-inserted state. Consequently, adjacent portions are brought into contact with each other, causing short circuits. Moreover, due to the poor visibility of the work area, the signal and ground wires, although they are usually distinguished from each other by their skin colors (red and black), might be inadvertently connected to reverse positions.




To overcome such inconveniences, a connection method as shown in

FIG. 13

has been proposed that employs a plug


125


. Specifically, a signal wire


121


and a ground wire


123


, used in pairs as a lead wire


109


, are attached to the plug


125


, and this plug


125


is inserted into a socket


127


provided on an amplifier side.




That is, the end of each of the lead wires


121


and


123


is fixed in advance to its respective metal-made connector terminal


129


. The connector terminal


129


is barrel-shaped, and its rear-end portion (left-end portion viewing the figure) has a U-shaped section. Upon insertion of the skinned end of the lead wire


109


, the barrel is subjected to caulking, thereby fixing the lead wire


109


to the connector terminal


129


. The connector terminal


129


has its substantially cylindrical front-end portion formed as a contact terminal


133


, into which a pin terminal acting as an amplifier-side terminal


131


is inserted so as to be in contact therewith. These two connector terminals


129


with the lead wires


109


fixed thereto are received in their respective housing portions


135


formed in a single plug


125


so as to be retained.




Formed in a terminal plate


137


disposed on the back surface of the amplifier is a connection recess


139


constituting the socket


127


which is engaged with the plugs


125


. Two apparatus-side terminals, or pin terminals


131


, are formed inside the connection recess


139


protruding therein, these corresponding to the signal wire


121


and the ground wire


123


, respectively.




To prevent the plug


125


from being inserted in a 180-degree inverted position, the connection recess


139


has a rib


141


formed on its inner side along the insertion direction so as to be protruded, and the plug


125


has, on its outer surface, a groove


143


which receives the rib


141


. The plug


125


and its corresponding socket


127


have the same skin color.




In the connector shown in

FIG. 13

,




(1) By providing the concave groove


143


and the rib


141


for the plug


125


and the socket


127


, respectively, the plug


125


can be inserted in a proper position, thereby preventing the signal and ground wires from being connected in reversed polarity.




(2) By giving the plug


125


and its respective socket


127


the same skin color, the lead wire


109


can be connected to the speakers for a multi-channel system with no possibility of wrong wiring.




(3) Since the skinned portion of the lead wire


109


is not exposed, adjacent lead wires


109


do not make contact with each other. Consequently, short circuits can be prevented.




(4) In this connector, unlike the lever terminal


103


shown in

FIG. 111

which requires two operations: rotation of the lever


105


; and insertion of the lead wire


109


, the connection operation can be completed simply by inserting the plug


125


. Therefore, even though the back surface of the amplifier is not exposed to the worker view, the connection operation can be easily achieved with one hand.




However, the connector shown in

FIG. 13

lacks versatility. For example, in a case where an audio enthusiast tries to connect a specially-designed thick lead wire to the speaker, whereas the lever terminal


103


shown in

FIG. 11

conforms to such a requirement, the connector in question is unusable. That is, only the lead wire


109


attached in advance to the plug


125


may be acceptable.




To achieve both of the convenience of the plug


125


shown in FIG.


13


and the versatility of the lever terminal


103


shown in

FIG. 11

, two types of connectors, i.e. the socket


127


and the lever terminal


103


, need to be provided in a single back-surface panel of an amplifier or the like. This leads to an undesirable increase in the number of constituent components, causing space shortage in the back-surface panel.




The above description deals only with problems associated with connection between an amplifier and a lead wire provided in a speaker. However, similar problems tend to occur when a lead wire, realized by using a signal and a ground wire in combination, is connected between another device constituting an acoustic or other apparatus.




OBJECTS AND SUMMARY OF THE INVENTION




The present invention solves the above-described problems, and accordingly its object is to provide a plug that prevents reverse insertion of a signal and a ground wire arranged in pairs, prevents occurrence of short circuits in adjacent lead wires, facilitates connection of the lead wires, and allows connection of lead wires of any other type, i.e. offers versatility.




To achieve the above object, according to a first aspect of the present invention, a plug for connecting a pair of lead wire comprising a first lead wire and a second lead wire to an apparatus, comprising:




a plug housing configured so as to be insertable into and withdrawable from a connection recess provided on an apparatus side;




a pair of plug-side contact terminals disposed inside the plug housing, the plug-side contact terminals being contacted by a pair of apparatus-side terminals corresponding to the first and second lead wires;




reverse insertion preventive means for providing the plug housing with an asymmetrical profile so that it is inserted into and withdrawn from the asymmetrically-configured connection recess only in a predetermined position; and




connecting means for connecting a pair of plug-side contact terminals to the first and second lead wires, respectively,




the connecting means being clamp means detachably attached to the first or second lead wires.




Being configured so as to be insertable into and withdrawable from the connection recess on the apparatus side and provided with the reverse insertion preventive means, the plug housing can be engaged with and connected to an apparatus-side socket, which is engaged with and connected to the plug with the lead wire attached thereto, the lead wire being, at its end, fixed to a connector terminal.




Being formed as clamp means, the connecting means is capable of connecting a lead wire of an arbitrary thickness to the plug-side contact terminal.




According to a second aspect of the present invention, in the plug according to the first aspect, the pair of lead wires are connected between an amplifier and a speaker in an audio apparatus. A socket provided in the amplifier or speaker constitutes the connection recess. The reverse insertion preventive means is composed of a recess and a projection fitted into the recess, the recess is formed in one of the connection recess and the plug housing and the projection is formed in the other of the connection recess and the plug housing.




It is possible to use a pair of lead wires of an arbitrary thickness for connection between the amplifier and the speaker.




The reverse insertion preventive means allows the plug to be inserted into the connection recess only in such a state that the recess and the projection are engaged with each other, thereby preventing the amplifier and the speaker from being connected to each other in reversed polarity.




According to a third aspect of the present invention, in the plug according to the first or second aspect, the clamp means comprises:




a plate spring formed integrally with the plug-side contact terminal; and




a rotary lever rotatably supported by the plug housing, the rotary lever pressing the plate spring so that when the first or second lead wires are inserted into the plug housing, they will be clamped between the plate spring and the inner wall of the plug housing.




As the rotary lever is rotated, the plate spring is pressed, whereby the first or second lead wires are clamped between the plate spring and the inner wall of the plug housing, and is thereby electrically connected to the plug-side contact terminal which is integrally formed with the plate spring.




By rotating the rotary lever in a reverse direction, the pressure on the plate spring is released, whereby the first or second lead wires are unclamped and thus can be pulled out.




According to a fourth aspect of the present invention, the plug according to the third aspect further comprises:




a pressing pawl disposed in the rotary lever for applying a pressing force; and




a pressing recess formed in a portion of the plate spring at which pressing force is applied,




wherein the pressing pawl crosses over the pressing recess only when the rotary lever is rotated into an unclamped state.




In the clamped state, the pressing recess is pressed by the pressing pawl, whereby the rotary lever is settled in a rotation position to achieve clamping. Moreover, since the rotary lever is inhibited from rotating until the press pawl crosses over the pressing recess, it never occurs that the rotary lever is rotated into an unclamped state by an inadvertent external force.




According to a fifth aspect of the present invention, in the plug according to the first or second aspects, the clamp means comprises:




a plate spring formed integrally with the plug-side contact terminal; and




a rotary lever rotatably supported by the plug housing, the rotary lever allowing the first or second lead wire, inserted into the plug housing, to be gripped and clamped between the plate spring and the plug housing.




As the rotary lever is rotated, the first or second lead wire is clamped between the plate spring and the inner wall of the plug housing, and is thereby electrically connected to the plug-side contact terminal which is formed integrally with the plate spring.




By rotating the rotary lever in a reverse direction, the first or second lead wire is unclamped and thus can be pulled out.




According to a sixth aspect of the present invention, in the plug according to the fifth aspect, the rotary lever is provided with an engagement portion. The rotary lever is, at its engagement portion, fitted into the plug housing when set in a rotation position so as for the first or second lead wire to be gripped between the plate spring and the plug housing, thus attaining a clamped state.




The rotary lever is engaged with the plug housing in a rotation position for achieving clamping, and is thus prevented from being rotated into an unclamped state by an inadvertent external force.




According to a seventh aspect of the present invention, in the plug according to the fifth or sixth aspect, a pair of clamp means have an integrally-formed rotary lever, in which by the rotation of the rotary lever, the first and second lead wires are clamped or unclamped concurrently.




The first and second lead wires can be concurrently clamped or unclamped by the rotation of the rotary lever.




According to an eighth aspect of the present invention, in the plug according to the first or second aspect, the clamp means comprises:




a contact plate formed integrally with the plug-side contact terminal;




a plate spring arranged opposite to the contact plate, the plate spring being loaded with a force that tends to move it toward the contact plate so as for the first or second lead wire to be gripped and clamped between the contact plate and the plate spring; and




a push button for achieving unclamping by pressing the plate spring in a direction reverse to a force-loading direction.




The first or second lead wire is gripped between the contact plate and the plate spring which is loaded with a force that tends to move it toward the contact plate, and is thereby electrically connected to the plug-side contact terminal. When the push button is pressed, the plate spring is moved away from the contact plate, whereby the first or second led wire is unclamped and thus can be pulled out.




According to a ninth aspect of the present invention, in the plug according to the first or second aspect, the clamp means comprises:




a contact plate formed integrally with the plug-side contact terminal;




a pressing member arranged opposite to the contact plate, the pressing member allowing the first or second lead wire to be gripped and clamped between the contact plate and the pressing member;




elastic means for loading the pressing member with a force that tends to move it toward the contact plate; and




a push button for achieving unclamping by pressing the pressing member in a direction reverse to a force-loading direction.




The first or second lead wire is gripped between the contact plate and the pressing member which is loaded by the elastic means with a force that tends to move it toward the contact plate, and is thereby electrically connected to the plug-side contact terminal. When the push button is pressed, the pressing member is moved away from the contact plate, whereby the first or second led wire is unclamped and thus can be pulled out.




According to a tenth aspect of the present invention, in the plug according to the ninth aspect, the contact plate, the pressing member, and the push button are each arranged in pairs corresponding to each of the first and second lead wires. Of these components, the pressing members and the push buttons are each disposed at both ends of an U-shaped member serving as the elastic means.




The elastic means is realized as an U-shaped member and thus serves also as a paired clamp means.




A pair of push buttons are grippingly pressed to unclamp the first and second lead wires concurrently.




The above, and other objects, features and advantages of the present invention will become apparent from the following description read in conjunction with the accompanying drawings, in which like reference numerals designate the same elements.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a first plug embodiment according to the present invention, wherein the plug


1


is connectable to a socket


127


designed for use with a conventional plug


125


.





FIG. 2

is a cross sectional view showing the plug


1


, in its unclamped state, i.e., the rotary lever


39


being in its non-clamping position.





FIG. 3

is a cross sectional view showing a case where the plug


1


, which has been driven from the state shown in

FIG. 2

to a clamped state, is inserted into the socket


127


.





FIG. 4

is a vertical sectional view of the plug


1


and the socket


127


shown in

FIG. 3

, sectioned along a terminal insertion hole


23


of the plug


1


.





FIG. 5

is a plan view of a plug


2


of a second plug embodiment according to the present invention.





FIG. 6

is a side view of the plug


2


.





FIG. 7

is a cross sectional view showing the plug


2


in an unclamped state, taken along line A—A of FIG.


5


.





FIG. 8

is a cross sectional view wherein the plug


2


, in a clamped state, is inserted into the socket


127


.





FIGS. 9A and 9B

are views of a third plug embodiment according to the present invention,

FIG. 9A

showing a cross sectional view of the plug taken in a position of a push button


55


, and

FIG. 9B

showing a perspective view of a plug-side contact terminal


25


, a contact plate


57


, and a plate spring


59


that are formed integrally with one another.





FIG. 10

is a vertical sectional view showing yet another plug embodiment according to the present invention.





FIG. 11

is a vertical sectional view showing a conventional lever terminal


103


.





FIG. 12

is a front view of a terminal plate


101


, provided on the back surface of an audio apparatus, in which a multiplicity of lever terminals


103


as shown in

FIG. 11

are disposed.





FIG. 13

is a perspective view showing the structure of a connector composed of conventional plug


125


and socket


127


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereinafter, one embodiment of the present invention will be described with reference to

FIGS. 1

to


4


.




As shown in

FIG. 1

, a lead wire


3


to be connected to a plug


1


is realized by using a signal wire


5


, serving as a first lead wire, and a ground wire


7


, serving as a second lead wire, in combination. The lead wire


3


is connected between an amplifier A and a speaker S of an audio apparatus as shown in FIG.


1


.




That is, a single plug


1


is provided to receive both of the ends of the signal wire


5


and the ground wire


7


for connection to the speaker side. The plug


1


is inserted into a connection recess


139


constituted by a socket


127


which is formed in a terminal plate


137


provided on the back surface of the amplifier. As shown in

FIG. 1

, the socket


127


can also be fitted into the above-described plug


125


of the prior art example so as to be connected therewith. Hence, the socket


127


will be identified with the same reference number and detailed descriptions thereof will be omitted.




A plug housing


15


has a rectangular vertical cross section which is substantially identical with but is slightly smaller than the vertical cross section of the connection recess


139


. The plug


1


, just as with the plug


125


, is so configured as to be insertable into and withdrawable from the connection recess


139


. Moreover, the connection recess


139


has a projection, as a rib


141


, formed on its inner surface. The plug housing


15


has a recess, as, e.g., a concave, a rectangular, or like cross section groove


19


, formed on its outer surface. The groove


19


receives the rib


141


during insertion. Providing the rib


141


and the groove


19


makes asymmetrical the configuration of each of the connection recess


139


and the plug housing


15


.




The connection recess


139


has two pin terminals, as apparatus-side terminals


131


, fixed to its inner part. The apparatus-side terminals


131


are so formed as to protrude toward the opening of the connection recess


139


.




As shown in

FIG. 2

, the plug housing


15


has, on its front surface, a terminal insertion hole


23


into which the apparatus-side terminal


131


is inserted. Inside the terminal insertion hole


23


is situated a substantially cylindrical portion


27


of a plug-side contact terminal


25


. That is, the substantially cylindrical portion


27


is split in half, and its elasticity maintains the elastic engagement of the pin terminal acting as the apparatus-side terminal


131


.




The plug-side contact terminal


25


has an engagement pawl


29


engageable with an engagement window


31


of the plug housing. The engagement pawl


29


is obtained by cutting and raising part of the plug-side contact terminal


25


. When the plug-side contact terminal


25


is inserted into the plug housing


15


from the rear (left-hand side viewing the figure), the engagement pawl


29


is engaged in the engagement window


31


, thereby preventing the plug-side contact terminal


25


from being slipping off.




The plug-side contact terminal


25


has a plate spring


33


formed integrally and contiguously therewith that extends toward the rear side of the inner part of the plug housing


15


. Formed on the rear surface of the plug housing


15


is an insertion hole


35


for insertion of the lead wire


3


. A skinned portion


37


of the lead wire


3


is inserted through the insertion hole


35


to reach a position where it is arranged side by side with the plate spring


33


. Then, as will be described later, the lead wire


3


is sandwiched between the elastically deformable plate spring


33


and an inner wall


51


of the plug housing


15


.




The plug housing


15


has a rectangular section elongated in a direction in which the two plug-side contact terminals


25


are arranged. Rotatably on a side wall


15




a


of the plug housing


15


is attached a rotary lever


39


for pressing the plate spring


33


. The entire rotary lever


39


has the shape of an inverted L. Of two arm portions defining the reversed L configuration, an arm portion


39




a


has, at its end, a pressing pawl


43


for applying a pressing force, and has, on both sides, a rotary shaft


41


which is protrudingly formed so as to rotate with respect to the side wall


15




a.






The other arm portion


39




b


defining the L configuration comes out of the plug housing


15


through a lever window


45


piercingly formed on the side wall


15




a


. On the surface of its exposed portion is formed a non-slip portion


47


.




As shown in

FIG. 3

, the plate spring


33


has, in its portion to be pressed by the pressing pawl


43


, a pressing recess


49


which acts to position the rotary lever


39


in a state where the lead wire


3


is clamped, to pull on the lead wire


3


, and to prevent the rotary lever


39


from being rotated by an unexpected external force. Thus, the depth of the pressing recess


49


is determined such that the rotary lever


39


, on the one hand, cannot be easily rotated by an unexpected external force, and, on the other hand, is rotated to allow the pressing pawl


43


to cross over the pressing recess


49


when some operating force is exerted thereon.




The above-described constituent components including the terminal insertion hole


23


, the plug-side contact terminal


25


, the insertion hole


35


, and the rotary lever


39


are each provided in pairs corresponding to each of the signal and ground wires


5


and


7


, and the two components constituting each pair are disposed in the upper and lower portions of the plug housing


15


, respectively, in the lengthwise direction.




To connect the lead wire


3


, i.e. the signal wire


5


or the ground wire


7


, to the plug


1


and as shown in

FIG. 2

, the outer arm portion


39




b


of the rotary lever


39


is raised by rotation to attain an unclamped state. Then, the plate spring


33


is moved away from the inner wall


51


of the plug housing


15


under its own elastic force, thereby creating an insertion space


38


for inserting the lead wire


3


between the inner wall


51


and the plate spring


33


.




In this state, the skinned portion


37


of the lead wire


3


is inserted through the insertion hole


35


to reach the insertion space


38


. Thereafter, the outer arm portion


39




b


of the rotary lever


39


is lowered by rotation (rotated in a clockwise direction viewing the figure) to attain a clamped state. Then, the pressing pawl


43


of the rotary lever


39


presses the plate spring


33


, thereby clamping the lead wire


3


between the plate spring


33


and the plug housing inner wall


51


.




As shown in

FIG. 3

, as the rotary lever


39


is fully rotated to be parallel with the side wall


15




a


, the pressing pawl


43


is located in the pressing recess


49


of the plate spring


33


, so that the clamped state is maintained.




With such a clamp structure, the signal wire


5


and the ground wire


7


are respectively fixed to the plug


1


, thereby completing fixation of the lead wire


3


. Subsequently, the plug


1


is inserted into the connection recess


139


of the socket


127


. The insertion of the plug


1


can be successfully achieved only when the rib


141


of the connection recess


139


is fitted into the groove


19


of the plug


1


. This structure prevents the plug


1


from being inserted in a 180-degree inverted position, so that the signal and ground wires


5


and


7


cannot be connected to the pin terminals


131


in reversed polarity.




Moreover, the plug


1


and its corresponding socket


127


may have the same skin color (red, yellow, blue, green, black, or white), so that wiring cannot be carried out on the wrong speaker.




Given that an audio enthusiast makes a modification to the signal and ground wires


5


and


7


to make a special, thick lead wire for connection. In this case, the rotary lever


39


is raised to remove the existing lead wire


3


, then the new lead wire, which has already been skinned, is inserted, and then the rotary lever


39


is lowered. Thereupon, the special lead wire can be connected to the plug with ease, and the plug


1


with the lead wire is connected to the apparatus-side socket


127


.




The connection between the lead wire


3


and the plug


1


, unlike the case of a conventional lever terminal, need not be performed in the back-surface panel of the amplifier, and therefore workers can perform the connection operation smoothly without suffering from poor visibility. Consequently, the lead wire


3


can be connected to the plug


1


with its skinned portion


37


kept in a deeply-inserted state, thereby preventing short circuits caused by the contact among adjacent skinned portions.




Moreover, as shown in

FIG. 1

, to the socket


127


, the conventional plug


125


can be fitted to be connected therewith. Attached to the conventional plug


125


is the lead wire


109


press-fitted to the connector terminal


129


. Thus, connection of the plug


1


, attached to the lead wire


3


having been modified to suit the user preferences, can be achieved without changing the socket


127


structure which constitutes the conventional connection structure together with the plug


125


.




Although, in the above embodiment, the clamped state is maintained by the pressing recess


49


formed on the plate spring


33


, the pressing recess


49


may be omitted by forming another securing means in the rotary lever


39


.





FIGS. 5

to


8


show a second embodiment of the plug


2


according to the present invention. The second embodiment differs from the first embodiment in the clamp means for clamping the lead wire


3


. In the second embodiment, the lead wire


3


is gripped and clamped between a rotary lever


11


and a plate spring


13


. The rotary lever


11


is rotatably supported with respect to a plug housing


9


.




In the second embodiment, the components that play the same or corresponding roles as in the first embodiment will be identified with the same reference numbers, and overlapping descriptions will be omitted.




The plug housing


9


is formed in the shape of rectangular parallelopiped and is insertable into and withdrawable from the connection recess


139


provided in the socket


127


. The plug housing


9


has an insertion hole


35


drilled in its rear surface


9




a


. The plate spring


13


, which is contiguous to the plug-side contact terminal


25


, is folded to a generally U-shape in the direction toward the rear of the contact terminal, and its free end lies within the insertion hole


35


, as shown in FIG.


7


.




The rotary lever


11


has, at the front of its side surface, a rotary shaft


12


formed so as to protrude vertically. The rotary shaft


12


is rotatably supported on a side wall


9




b


of the plug housing


9


, so that the rotary lever


11


is openable and closeable with respect to the side wall


9




b


. At the rear of the rotary lever


11


, a pair of protruding pressing projections


14


are formed. When the rotary lever


11


is rotated parallely with the side wall


9




b


to be set in a clamp position, the pressing projections


14


are inserted through lever windows


45


, respectively drilled in upper and lower parts of the side wall


9




b


, to protrude into upper and lower insertion holes


35


. When protruding into the insertion hole


35


, the front end of the pressing projection


14


abuts against and presses the plate spring


13


which also lies in the insertion hole


35


.




The pressing projection


14


has, on the basal-end side of its rear surface, an engagement projection


16


which is engaged with part of the side wall


9




b


acting as the rear edge of the lever window


45


. As shown in

FIG. 8

, the engagement projection


16


keeps the rotary lever


11


in the clamp position.




According to the second embodiment, as shown in the figures, the constituent components including the plate spring


13


, the insertion hole


35


, and the pressing projection


14


are each provided in pairs corresponding to each of the signal and ground wires


5


and


7


, and the two components constituting each pair are disposed in the upper and lower portions of the plug housing


9


, respectively, in the lengthwise direction. On the other hand, a single rotary lever


11


can be shared, so that the signal and ground wires


5


and


7


are clamped or unclamped concurrently.




As shown in

FIG. 7

, as the rotary lever


11


is rotated to be set in an unclamp position, enough space can be secured in the insertion hole


35


for the insertion of the lead wire


3


. Thus, the skinned front end of the lead wire


3


can be inserted into the insertion hole


35


until it reaches the side surface of the plate spring


13


.




Subsequently, the rotary lever


11


is rotated with the side wall


9




b


to be set in the parallel clamp position. Then, as shown in

FIG. 8

, the inserted lead wire


3


is sandwiched and clamped between the plate spring


13


and the pressing projection


14


of the operation lever


11


. As a result, the lead wire


3


is electrically connected to the plug-side contact terminal


23


.




In this clamped state, the engagement projection


16


is engaged with the rear edge of the lever window


45


. This prevents the rotary lever


11


from rotating inadvertently, so that the clamped state is maintained. Next, upon insertion of the plug


2


, to which the lead wire


3


is connected, into a connection recess


13


of the socket


127


, the paired lead wires


5


and


7


are each electrically connected via the plug-side contact terminal


25


to the apparatus-side terminal


131


.




As shown in

FIG. 8

, during the time the plug


2


is inserted into the connection recess


139


of the socket


127


for connection, the rotary lever


11


is inhibited from further rotation by the inner wall of the connection recess


139


while being set in the clamp position. This, in addition to the action of the engagement projection


16


, prevents the rotary lever


11


from rotating into the unclamp position more reliably, so that the lead wire


3


never slips off inadvertently.




In the first and second embodiments, clamping is achieved by rotating the rotary lever (


39


and


11


) toward the plate spring (


33


and


13


). However, as in a third embodiment shown in

FIG. 9

, it is also possible to achieve clamping and unclamping at the touch of a push button


55


.




That is, in the third embodiment, a plate spring


59


is arranged opposite to a contact plate


57


formed integrally with the plug-side contact terminal


25


, so that the lead wire


3


, i.e. the signal or ground wire


5


or


7


, is clamped between the contact plate


57


and the plate spring


59


. The push button


55


is so arranged as to face the contact plate


57


and is made rotatable about a rotary shaft


61


. Part of the push button


55


protrudes through a button window


63


of the plug housing


15


to allow a finger to be placed thereon from outside. The push button


55


has a pressing projection


65


formed in its portion located on the inner side of the plug housing


15


. The pressing projection


65


presses the plate spring


59


. The plate spring


59


is made longer than the contact plate


57


and extends outward beyond the edge of the contact plate


57


, and its extended portion


67


is pressed by the pressing projection


65


. The pressing projection


65


is so arranged as to face the end of the plate spring


59


so as not to stand in the way of the lead wire


3


within the insertion space


38


.




According to the third embodiment, as the pressure on the plate spring


59


is released, the lead wire is clamped under the resilient force of the plate spring


59


per se. Thus, even though part of the clamp means is broken, the clamped state, i.e. the connection of the lead wire


3


, can be maintained.





FIG. 10

shows yet another plug embodiment of the present invention having clamp means configured differently from those of the above-described embodiments. A contact plate


71


, formed integrally with the plug-side terminal


25


, is disposed along upper and lower inner walls


73


of the plug housing


15


. A pressing member


75


is arranged opposite to the contact plate


71


. The skinned portion


37


of the lead wire


3


is clamped between the pressing member


75


and the contact plate


71


.




A push button


77


is formed from an insulative plastic material integrally with the pressing member


75


. An operation portion


77




a


of the push button


77


protrudes through a button window


79


, which is drilled in the front and bottom surfaces of the plug housing


15


, to allow a finger to be placed thereon from outside.




The plug-side contact terminal


25


, the contact plate


71


, the pressing member


75


, and the push button


77


are each provided in pairs corresponding to each of the paired lead wires


5


and


7


for connection. Of these components, the pressing member


75


and the push button


77


are disposed on both sides of a U-shaped member


81


. The U-shaped member


81


is formed from a plastic material integrally with the push button


77


and the pressing member


75


. Being formed in the shape of the letter the U-shaped member


81


possesses elasticity and serves as elastic means for loading the pressing member


75


with a force that tends to move it vertically (outwardly of the plug housing


15


).




Both of the pressing members


75


are also loaded with a force by an auxiliary spring


83


serving as auxiliary elastic means.




To connect the lead wire


3


, at first, the push buttons


77


are taken with the operator fingers so as for the pressing member


75


to move toward the inner side of the plug housing


15


. By doing so, an insertion space


38


can be secured between the pressing member


75


and the contact plate


71


for insertion of the lead wire


3


. In this state, after the lead wire


3


is inserted into the insertion hole


35


, the push button


77


is released. Then, the push button


77


and the pressing member


75


try to return to their original positions under the elasticity of the U-shaped member


81


or the auxiliary spring


83


, whereby the lead wire


3


is clamped between the pressing member


75


and the contact plate


71


.




In this case, the U-shaped member


81


serves as elastic means and thus the auxiliary spring


83


does not necessarily have to be provided. In a case where a spring like the auxiliary spring


83


is used, there is no need to make the U-shaped member


81


elastic means. By making the central portion of the U-shaped member


81


a hinge-connected portion, the U-shaped member


81


acts merely as positioning means for the push button


77


and the pressing member


75


.




According to this embodiment, since the unclamped state is attained in such a condition that the push button


77


is released to activate the U-shaped member


81


and the auxiliary spring


83


, it is possible to achieve clamping with stability. Moreover, by the two push buttons


77


, pressing force is applied from above and below to the plug housing


15


formed in the shape of rectangular parallelopiped, thereby obtaining a large press allowance. With this arrangement, a sufficiently wide insertion space


38


can be secured, and further, the width of the plug housing


15


can be reduced, so that the plug is made slimmer.




In the above-described embodiment, the plug-side contact terminal


25


is formed in a substantially cylindrical shape and is fitted into a pin terminal acting as the apparatus-side terminal


131


so as to be connected therewith. However, the plug-side contact terminal


25


may have any given shape so long as it is electrically connected.




Moreover, in the above-described embodiment, the apparatus-side terminal


131


is built as a pin terminal, and the plug-side contact terminal


25


is substantially cylindrical in shape and split in half. However, they do not necessarily have to have such configurations. For example, the following design may be adopted. Of the apparatus-side terminal


131


and the plug-side contact terminal


25


, one is formed as a flat terminal, and the other is formed as a terminal having elasticity. Upon insertion of the plug


1


(and


2


), these two terminals make elastic contact with each other.




Further, in the above-described embodiment, the connection recess


139


and the plug housing


15


each have an asymmetrical section. This is achieved by providing the former with the rib


141


and the latter with the groove


19


. However, the other embodiments may have such a structure that the connection recess


139


is provided with the groove


19


and the plug housing


15


is provided with the rib


141


.




Further, in the above-described embodiment, the connection recess


139


and the plug housing


15


each have a substantially quadrangular section. To impart asymmetricity to their sections, the rib


141


and the groove


19


are provided. However, in the other embodiments, the asymmetricity can be realized by any other manner than is described above. For example, the section may be shaped to be in the form of a scalene triangle, instead of a quadrangle.




Still further, although, in this specification, the lead wire is illustrated as a combination of the signal wire


5


and the ground wire


7


, the pair to the lead wire is not limited to a ground wire.




As described heretofore, according to the present invention, a lead wire, such as a signal or ground wire, can be connected to a plug by means of attachable/detachable clamp means. This allows easy connection of a specially-designed, for example, a thick lead wire, achieving versatility.




Since the plug is so configured as to be fitted into and connected with the socket designed for use with a conventional plug to which a pair of lead wires is connected, it is possible to use the plug, which allows connection of any type of lead wire, while maintaining the structure for providing connection between the conventional plug and socket.




Further, in conformity with the asymmetrical configuration of the connection recess, the plug housing is given an asymmetrical profile. This prevents the signal and ground wires from being connected in reversed polarity.




Still further, the signal and ground wires, taken as a pair, are connected to the plug in advance. Thus, connection can be achieved simply by inserting the plug into the connection recess. That is, the connection operation can be easily achieved with one hand.




The lead wire can be connected to the plug at any given location regardless of the position of the socket. This enables workers to smoothly perform connecting operations without suffering from poor visibility. This prevents occurrence of wrong connection, as well as short circuits caused by the contact among the skinned portions of the lead wire.




While there has been described what are at present considered to be preferred embodiments of the invention, it will be understood that various modifications may be made thereto, and it is intended that the appended claims cover all such modification as fall within the true spirit and scope of the invention.



Claims
  • 1. A plug for connecting a pair of lead wires comprising a first lead wire and a second lead wire to an apparatus, comprising:a plug housing configured so as to be insertable into and withdrawable from a connection recess provided on an apparatus side; a pair of plug-side contact terminals disposed inside the plug housing, the plug-side contact terminals being contacted by a pair of apparatus-side terminals corresponding to the first and second lead wires; an engagement pawl on each of said plug-side contact terminals is engageable with an engagement window disposed on the plug housing; reverse insertion preventive means including cooperative asymmetrically configured structure on said plug housing and on said connection recess so that said plug housing is insertable in said connection recess only when said plug housing is in a predetermined orientation; connecting means for connecting said pair of plug-side contact terminals to said first and second lead wires, respectively, said connecting means comprising clamp means detachably attachable to said first or second lead wires; wherein said clamp means comprises: a plate spring formed integrally with said plug-side contact terminals and a rotary lever rotatably supported by said plug housing, said rotary lever being operable in a first direction when said first lead wire and said second lead wire have been inserted into said plug housing for pressing said plate spring such as to clamp said first and second wires between said plate spring and an inner wall of said plug housing, and being operable in a second direction to allow said plate spring to flex itself away from said wires such as to unclamp said wires.
  • 2. The plug according to claim 1, wherein the pair of lead wires are connected between an amplifier and a speaker in an audio apparatus,a socket provided in the amplifier and said speaker constituting said connection recess, said cooperative asymmetrical structure comprising a recess in one of said plug housing and said connection recess, and a projection carried on a other of said plug housing and said connection recess.
  • 3. The plug according to claim 1, further comprising:a pressing pawl carried on said rotary lever for applying a pressing force; and a pressing recess formed in a portion of said plate spring where pressure is to be applied to said plate spring, wherein said pressing pawl crosses over said pressing recess only when said rotary lever is rotated into an unclamped state.
  • 4. A plug for connecting a pair of lead wires comprising a first lead wire and a second lead wire to an apparatus, comprising:a plug housing configured so as to be insertable into and withdrawable from a connection recess provided on an apparatus side; a pair of plug-side contact terminals disposed inside the plug housing, the plug-side contact terminals being contacted by a pair of apparatus-side terminals corresponding to the first and second lead wires; an engagement pawl on each of said plug-side contact terminals is engageable with an engagement window disposed on the plug housing; reverse insertion preventive means including cooperative asymmetrically configured structure on said plug housing and on said connection recess so that said plug housing is insertable in said connection recess only when said plug housing is in a predetermined orientation; connecting means for connecting said pair of plug-side contact terminals to said first and second lead wires, respectively, said connecting means comprising clamp means detachably attachable to said first or second lead wires; wherein said clamp means comprises: a plate spring formed integrally with said plug-side contact terminals; and a rotary lever rotatably supported by said plug housing, said rotary lever when operated in a first direction enabling said first or second lead wire, when inserted into said plug housing to be gripped and clamped between said plate spring and said plug housing and when operated in a second direction enabling said plate spring to flex itself away from said wires such as to unclamp said wires.
  • 5. The plug according to claim 4, wherein said rotary lever includes an engagement portion, said rotary lever, at its engagement portion, being fitted into said plug housing when set in a rotation position to allow said first or second lead wires to be gripped between said plate spring and said plug housing in a clamped state thereof.
  • 6. The plug according to claim 4, wherein said clamp means comprises a pair of pressing projections integrally formed with said rotary lever, a rotation of said rotary lever enabling clamping and unclamping of said first and second lead wires concurrently.
  • 7. A plug for connecting a pair of lead wires comprising a first lead wire and a second lead wire to an apparatus, comprising:a plug housing configured so as to be insertable into and withdrawable from a connection recess provided on an apparatus side; a pair of plug-side contact terminals disposed inside the plug housing, the plug-side contact terminals being contacted by a pair of apparatus-side terminals corresponding to the first and second lead wires; reverse insertion preventive means including cooperative asymmetrically configured structure on said plug housing and on said connection recess so that said plug housing is insertable in said connection recess only when said plug housing is in a predetermined orientation; connecting means for connecting said pair of plug-side contact terminals to said first and second lead wires, respectively, said connecting means comprising clamp means detachably attachable to said first or second lead wires; wherein said clamp means comprises: a contact plate and a pressing member, both formed integrally with each of said plug-side contact terminals; said pressing member arranged opposite said contact plate, said pressing member being loaded with a force tending to move said pressing member toward said contact plate for enabling gripping and clamping of said first and second lead wires between said contact plate and said pressing member; and a push button operable for pressing said pressing member in a direction opposite to an action direction of said force-load for effecting unclamping of said first and second lead wires from said clamp means.
  • 8. A plug for connecting a pair of lead wires comprising a first lead wire and a second lead wire to an apparatus, comprising:a plug housing configured so as to be insertable into and withdrawable from a connection recess provided on an apparatus side; a pair of plug-side contact terminals disposed inside the plug housing, the plug-side contact terminals being contacted by a pair of apparatus-side terminals corresponding to the first and second lead wires; reverse insertion preventive means including cooperative asymmetrically configured structure on said plug housing and on said connection recess so that said plug housing is insertable in said connection recess only when said plug housing is in a predetermined orientation; connecting means for connecting said pair of plug-side contact terminals to said first and second lead wires, respectively, said connecting means comprising clamp means detachably attachable to said first or second lead wires; and wherein said clamp means comprises: a contact plate formed integrally with said plug-side contact terminals; a pressing member arranged opposite said contact plate, said pressing member enabling said first and second lead wires to be gripped and clamped between said contact plate and said pressing member; elastic means for loading said pressing member with a force that tends to move said pressing member toward said contact plate, said elastic means acting as a positioning means for said push button and said pressing member; and a spring loaded push button operable for compressing said spring and pressing the pressing member in a direction opposite said elastic means force loading direction for effecting unclamping of said first and second lead wires from said clamp means.
  • 9. The plug according to claim 8, wherein said contact plate, said pressing member, and said push button are each arranged in pairs corresponding to each of said first and second lead wires, said pressing members and said push buttons being disposed at each of opposite ends of a U-shaped elastic means member.
US Referenced Citations (5)
Number Name Date Kind
1666991 Cohen Apr 1928 A
2505918 Shoucair May 1950 A
4413872 Rudy, Jr. et al. Nov 1983 A
4764129 Jones et al. Aug 1988 A
6261120 Beege et al. Jul 2001 B1
Foreign Referenced Citations (7)
Number Date Country
718027 Feb 1942 DE
0445 973 Sep 1991 EP
1599853 Jul 1970 FR
2394187 Jan 1979 FR
2158655 Nov 1985 GB
2282494 Apr 1995 GB
8701244 Feb 1987 WO