Not applicable.
The invention is directed toward a plumb adjuster and, in particular, toward a plumb adjuster for use with an electrical enclosure.
Electrical enclosures, such as meter socket enclosures, junction boxes, panel mount enclosures, transformer cabinets, and telephone cabinets, are used to house electrical components and electrical wiring. An electrical enclosure that is designed for mounting to a vertical wall may include mounting locations or embosses that are stamped or otherwise formed in the back wall of the enclosure. A fastener is inserted through a hole in each of the mounting locations or embosses to mount the enclosure to the wall. If the wall is not perfectly or substantially vertical (i.e., the wall is not plumb), shims, blocks, or other items may be placed between the wall and certain of the mounting locations to space the electrical enclosure from the wall at those locations and achieve a plumb installation. If the electrical enclosure is not plumb when mounted, doors, covers, or front panels of the electrical enclosure may not operate properly.
While the use of shims may allow an installer to achieve a substantially plumb installation, when one or more shims is used, multiple lengths of fasteners may be required to mount the enclosure to the wall. For example, if a large shim is placed behind one corner of the enclosure, a longer fastener may be necessary to mount the enclosure at that corner and still achieve the desired depth of engagement between the fastener and the wall to which the enclosure is mounted. Thus, when shims are used, the installer may need to locate and carry multiple lengths of fasteners in order to mount the electrical enclosure to the wall. Further, when shims are used, it may be difficult for a single installer to hold the enclosure and shims in place while also driving the fasteners through the enclosure and into the wall. In addition, it may be difficult when using shims to adjust the shims into the necessary position to achieve a plumb installation. The installer may need to back out the fasteners and adjust the shims multiple times in order to plumb the enclosure as desired.
One embodiment of the invention is directed toward a plumb adjuster configured to plumb an electrical enclosure mounted to a vertical or nearly vertical surface. The electrical enclosure has a wall with an opening therethrough and a threaded surface adjacent the opening. The plumb adjuster includes a side wall with a threaded outer surface that is configured to engage the threaded surface of the electrical enclosure. The side wall has a first end and a second end, and the side wall defines a cavity accessible through a first opening at the first end. The first opening is configured to receive the head of a fastener for mounting the electrical enclosure to the surface. The plumb adjuster further includes an end wall coupled to the second end of the side wall. The end wall has an outer surface configured to engage the surface to which the electrical enclosure is mounted. The end wall has an inner surface configured to engage the head of the fastener. The end wall defines a second opening that extends through the end wall, and the second opening is configured to receive a shank of the fastener. The plumb adjuster may allow a single installer to install an electrical enclosure with relative ease, in a plumb manner, and without the use of shims. The plumb adjuster may also eliminate the need to carry multiple lengths of fasteners to mount the enclosure to a surface.
In some embodiments, the side wall is operable to rotate so that the engagement between the threaded outer surface of the side wall and the threaded surface of the electrical enclosure moves the end wall with respect to the wall of the electrical enclosure and adjusts the distance between the wall of the electrical enclosure and the surface to which the electrical enclosure is mounted.
In some embodiments, the outer surface of the plumb adjuster end wall is convex.
In some embodiments, the threaded outer surface of the plumb adjuster side wall is formed as a multi-start thread.
In some embodiments, the plumb adjuster includes a tool engagement portion that is formed as part of the side wall or coupled to the side wall adjacent the first end. The tool engagement portion may be configured for engagement by a socket or wrench for rotating the side wall.
Another embodiment of the invention is directed toward an electrical enclosure configured for mounting to a vertical or nearly vertical surface. The electrical enclosure includes an enclosure wall with an opening therethrough and a threaded surface adjacent the opening. The electrical enclosure further includes a plumb adjuster as described above configured to receive a fastener for mounting the electrical enclosure to the vertical or nearly vertical surface.
In some embodiments, the enclosure wall defines a second opening that is spaced from the opening of the enclosure wall. The second opening of the enclosure wall is configured to receive a portion of a second fastener for mounting the enclosure wall to the vertical or nearly vertical surface. A thickness of the enclosure wall adjacent the second opening of the enclosure wall is substantially the same as a thickness of the end wall of the plumb adjuster.
Another aspect of the invention is directed toward a method of mounting an electrical enclosure to a vertical or nearly vertical surface with a plumb adjuster as described above that engages a threaded surface of a wall of the enclosure. The method includes engaging the outer surface of an end wall of the plumb adjuster with the vertical or nearly vertical surface; rotating the plumb adjuster to move the end wall with respect to an enclosure wall of the electrical enclosure and adjust the distance between the enclosure wall and the vertical or nearly vertical surface until the enclosure wall is substantially plumb or vertical; inserting a fastener through a first opening of the plumb adjuster; inserting a shank of the fastener through a second opening of the plumb adjuster; and engaging the shank of the fastener with the vertical or nearly vertical surface to mount the enclosure wall to the vertical or nearly vertical surface.
Additional aspects of the invention, together with the advantages and novel features appurtenant thereto, will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned from the practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
Various exemplary embodiments of the present invention are described in detail below with reference to the attached drawing figures, wherein:
The present invention is directed to a plumb adjuster configured to plumb an electrical enclosure mounted to a vertical or nearly vertical surface, an electrical enclosure including a plumb adjuster, and a method of mounting an electrical enclosure to a vertical or nearly vertical surface with a plumb adjuster. While the present invention will be described in detail below with reference to various exemplary embodiments, it should be understood that the invention is not limited to the specific configurations of these embodiments. In addition, although the exemplary embodiments are described as embodying several different inventive features, one skilled in the art will appreciate that any one of these features could be implemented without the others in accordance with the present invention.
An electrical enclosure in accordance with an exemplary embodiment of the invention described herein is identified generally as 10 in
Referring to
As shown in
Plumb adjusters 46 and 48, shown in
The threaded surface 52 of rear wall 14 is shown in more detail in
Plumb adjuster 48 is shown in more detail in
The side wall 64 of plumb adjuster 48 defines a cavity 74, shown in
The threaded outer surface 66 of plumb adjuster 48 is configured to engage the threaded surface 52 of rear wall 14, as shown in
The tool engagement portion 72 of the plumb adjuster 48 may be engaged with a wrench or socket and rotated to move the end wall 68 toward or away from the rear wall 14. For example, the plumb adjuster 48 may be rotated in a clockwise direction, when viewing plumb adjuster 48 as shown in
The thickness of the end wall 68 of plumb adjuster 48 from the inner surface 78 to the outer surface 70 may be substantially the same as the thickness of the rear wall 14 of the enclosure at the mounting embosses 38 and 40 (
As shown in
To install electrical enclosure 10, an installer may first determine a desired height for installation on surface 12 and mark on surface 12 the locations where fasteners 42, 44, 82, and 88 will be inserted into the surface 12 ensuring that the electrical enclosure 10 will be level or substantially level when mounted. Surface 12 may be pre-drilled at the marked locations. The electrical enclosure 10 may be placed against the surface 12, and the fasteners 42 and 44 may be driven through the mounting embosses 38 and 40, respectively, and into the surface 12 to mount an upper portion of the electrical enclosure 10 to the surface 12.
The plumb adjuster 48 is then positioned so that the outer surface 70 of the plumb adjuster 48 engages the surface 12. The installer engages a tool with the tool engagement portion 72 of plumb adjuster 48 and rotates the plumb adjuster 48 in either the clockwise or counter-clockwise direction as necessary to plumb the rear wall 14 of the electrical enclosure 10. Plumb adjuster 46 is adjusted in the same manner as described above with respect to plumb adjuster 48 while checking the plumb of the electrical enclosure 10. When the installer determines that the rear wall 14 of the electrical enclosure 10 is vertical or substantially vertical, the fastener 82 is inserted through the plumb adjuster 48 and driven into the surface 12 until the head 84 of the fastener 82 engages the inner surface 78 of the plumb adjuster 48 as shown in
The plumb adjusters 46 and 48 thus simplify installation of the electrical enclosure 10 by eliminating the need for shims to achieve a plumb installation. The plumb adjusters 46 and 48 may be pre-threaded into the rear wall 14 of the electrical enclosure 10 prior to installation so that the installer does not need to locate them during installation. The plumb adjusters 46 and 48 further allow an installer to more precisely plumb the electrical enclosure 10 versus the use of shims because the plumb adjusters 46 and 48 allow for a near infinite range of adjustment along the length of the threaded outer surface 66. This makes it easier for the installer to adjust the fitment of doors 24 and 26 to ensure that they open, close, and latch properly.
Electrical enclosure 100 may be installed in substantially the same manner as described above with respect to electrical enclosure 10. However, while electrical enclosure 10 only has two plumb adjusters 46 and 48 that can adjust the distance between the rear wall 14 and the surface 12 at the bottom corners of the electrical enclosure 10, electrical enclosure 100 has four plumb adjusters 102, 104, 106, and 108 that can adjust the distance between the rear wall 110 and the surface to which the electrical enclosure 100 is mounted at all four of the corners of the electrical enclosure 100. Electrical enclosure 10 may be better suited for use in outdoor applications than electrical enclosure 100 because mounting embosses 38 and 40 of electrical enclosure 10 may prevent water running down surface 12 from entering the enclosure through the openings in the mounting embosses 38 and 40. Electrical enclosure 100 may also be used outdoors, however, particularly if the engagement between plumb adjusters 102 and 104 and threaded surfaces 112 and 114 is sealed to prevent water ingress. Any of the mounting locations on electrical enclosures 10 and 100 may be sealed to prevent water ingress as desired.
The description set forth above provides several exemplary embodiments of the inventive subject matter. Although each exemplary embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus, if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
The use of any and all examples or exemplary language (e.g., “such as”) provided with respect to certain embodiments is intended merely to better describe the invention and does not pose a limitation on the scope of the invention. No language in the description should be construed as indicating any non-claimed element essential to the practice of the invention.
The use of relative relational terms, such as first and second, top and bottom, and left and right, are used solely to distinguish one unit or action from another unit or action without necessarily requiring or implying any actual such relationship or order between such units or actions.
In addition, the recitation of ranges of values in this disclosure is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated, each individual value is incorporated into the disclosure as if it were individually recited herein.
The use of the terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a system or method that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such system or method.
While the present invention has been described and illustrated hereinabove with reference to several exemplary embodiments, it should be understood that various modifications could be made to these embodiments without departing from the scope of the invention. Therefore, the present invention is not to be limited to the specific configurations or methodologies of the exemplary embodiments, except insofar as such limitations are included in the following claims.