Use present disclosure relates to a plunger switch assembly and method of operation arid more specifically, relates to a plunger switch assembly and method of operation for use in connection with power equipment.
Electrical switches using push button or plunger type switch actuators have many applications including use in automobile car doors, ignition circuits, power take-offs for lawn mowers and garden tractors, refrigerator doors, home appliances, and the like, hereinafter “power equipment”. These push buttons may be normally open, normally closed or a combination of the two.
It is possible to construct switches having two or more terminals, which combine the features of normally open and normally closed switches. For example, a “double-pole double-throw” switch behaves as a normally open switch and a normally closed switch in parallel operated by a single plunger. When the plunger is in a normal position, a pair of normally closed terminals is bridged and a pair of normally open terminals is isolated. Alternatively, when the plunger is moved to an actuated position, the normally open terminals are bridged and the normally closed terminals are isolated. A “single-pole double-throw” switch behaves like a double-pole double-throw switch in which one of the normally open terminals is coupled to one of the normally closed terminals. When the plunger is in the normal position, a common terminal is bridged with a normally closed terminal while a normally open terminal is isolated. Alternatively, when the plunger is in the actuated position, the common terminal is bridged with the normally open terminal while the normally closed terminal is isolated.
Plunger switches are suitable for numerous objectives when used with
power equipment. Such objectives include, but are not limited to, safety tether switch, boat trim switch, boat throttle neutral switch, off-road utility brake light switch, back-up light switch, E-stop switch, power take off enable/disable switch, and sense position switches.
Further discussion relating to the different switch constructions can be found in U.S. Pat. No. 5,528,007 entitled PLUNGER SWITCH AND METHOD OF MANUFACTURE that issued on Jun. 18, 1996 and assigned to the assignee of the present disclosure. U.S. Pat. No. 5,528,007 is incorporated herein by reference in its entirety.
One aspect of the present disclosure includes a switch assembly having a housing with a passage extending along a longitudinal axis. A plunger positioned within the passage is movable along the axis relative to the housing between an extended position protruding a first axial distance out of the housing and a depressed position protruding a second axial distance out of the housing less than the first distance. A magnetic biasing device biases the plunger towards the extended position. The magnetic biasing device includes a first magnetic member secured to the housing and a second magnetic member secured to the plunger and movable with the plunger relative to the first magnetic member. An electrical component positioned within the passage has a pair of terminal members and a sensor. Movement of the plunger to the extended position places the sensor in an unactuated condition preventing electricity from flowing between the terminal members. Movement of the plunger to the depressed position places the sensor in an actuated condition electrically connecting the terminals to each other.
Another aspect of the present invention includes a switch assembly having a housing with a passage extending along a longitudinal axis. A plunger is positioned within the passage and movable along the axis relative to the housing between an extended position protruding a first axial distance out of the housing and a depressed position protruding a second axial distance out of the housing less than the first distance. A magnetic biasing device biases the plunger towards the extended position. The magnetic biasing device includes a first magnetic member secured to the housing and a second magnetic member secured to the plunger and movable with the plunger within and relative to the first magnetic member. An electrical component is positioned within the passage and has a pair of terminal members and a sensor. Movement of the plunger to the extended position places the sensor in an unactuated condition to change the state of electricity from one of an open and a closed condition between the terminal members. Movement of the plunger to the depressed position placing the sensor in an actuated condition to change the state of electricity from the other of an open and a closed condition between the terminals. The sensor switches between the actuated condition and the unactuated condition in response to the magnetic field of the second magnetic member.
Another aspect of the present invention includes a method for operating a switch assembly that includes providing a housing having a passage extending along a longitudinal axis. A plunger is positioned within the passage, the plunger being movable along the axis relative to the housing between an extended position protruding a first axial distance out of the housing and a depressed position protruding a second axial distance out of the housing less than the first distance. A magnetic biasing device is positioned within the passage for biasing the plunger towards the extended position, the magnetic biasing device including a first magnetic member secured to the housing and a second magnetic member secured to the plunger and movable with the plunger relative to the first magnetic member. An electrical component is positioned within the passage, the electrical component having a pair of terminal members and a sensor, movement of the plunger to the extended position placing the sensor in an unactuated condition to change the state of electricity from one of an open and a closed condition between the terminal members, movement of the plunger to the depressed position placing the sensor in an actuated condition to change the state of electricity from the other of an open and a closed condition between the terminals. The plunger is depressed towards the electrical component against the bias of the magnetic biasing device to place the sensor in the actuated condition.
The foregoing and other features and advantages of the present disclosure will become apparent to one skilled in the art to which the present disclosure relates upon consideration of the following description of the disclosure with reference to the accompanying drawings, wherein like reference numerals, unless otherwise described refer to like parts throughout the drawings and in which:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to Improve understanding of embodiments of the present disclosure.
The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
Referring now to the figures generally wherein like numbered features shown therein refer to like elements having similar characteristics and operational properties throughout unless otherwise noted. The present disclosure relates to a plunger switch assembly and method of operation and more specifically, relates to a plunger switch assembly and method of operation for use in connection with power equipment.
Illustrated in
The housing 20 protects the Internal components of the switch assembly 10 from the environment in the illustrated example embodiment, the housing 20 is formed from molded plastic. The housing 20 may be formed from one part or multiple parts. In one example (not shown), the housing has a first portion for enclosing the plunger 90 and a second portion for enclosing the portion(s) of the electrical component 80. The portions of the housing 20 may be releasably secured to one another or may be integrally formed together with a dividing wall between the portions to separate the components therein. In any case, the housing 20 may be configured to keep portions of the switch assembly 10 environmentally isolated from one another.
The housing 20 provides mounting features not only for the plunger 90 and electrical component 80, but other internal components and external components, such as a wiring harness 12. The wiring harness 12 communicates with an electronic control unit (ECU) 14 for the operation of power equipment 16, examples of which are listed above. In an alternative example embodiment the wiring harness 12 communicates directly to the power equipment 16 or, more specifically, communicates with an engine or other components in which the switch assembly 10 is coupled.
Referring to
More specifically, the passage 34 includes a first portion 40 having a first diameter and extending from the end surface 28 at the first end 24 to an end surface 42 closer to the second end 26. A second portion 44 extends from the end surface 42 to an end surface 46 closer to the second end 26. The second portion 44 has a second diameter greater than the first diameter. A third portion 48 extends from the end surface 46 to an end surface 50 closer to the second end 26. The third portion 48 has a third diameter greater than the second diameter. A fourth portion 52 extends from the end surface 50 to the end surface 30 at the second end 26. The fourth portion 52 has a fourth diameter greater than the third diameter.
Is one example, the housing 20 may include a number of projections or inclusions (not shown) molded as part of the housing. The projections or inclusions allow for attachment to a mating panel (not shown) of the power equipment 16. The power equipment 16 may also have mounting holes, locking ramps, threaded features, or any combination thereof for the attachment of the switch assembly 10. The switch assembly 10 can be further attached with various fasteners, rivets, pins, and the like such that the switch assembly will not move or deflect during operation.
Referring to
Referring to
The first member 152 is secured to the housing 20 within the passage 34. More specifically, the first member 152 is positioned within the third portion 48 of the passage 34 in the housing 20 such that the first member abuts or is adjacent to the end surface 46. This places the outer surface 162 of the first member adjacent to the inner surface 32 of the housing 20. The first member 152 may be secured to the housing 20 in this position using fasteners, adhesive or the like.
The second member 170 is a cylindrical magnet having a circular outer surface 172, although other shapes are contemplated. The second member 170 is positioned within the passage 102 of the plunger 90 and may abut the end surface 103 (see
Referring to
A switch or sensor 200 is secured to and electrically connected with the circuit board 120 and the terminal members 180. In one example, the sensor 200 is secured to the center of the upper surface of the circuit board 120. The sensor 200 may constitute a transducer used for proximity switching, e.g., a Hall effect sensor or Reed switch. The sensor 200 may have a normally open or normally closed configuration. To this end, the sensor 200 may be configured to be actuated (switched one of on or off) when a magnet moves within a predetermined distance from the sensor and be unactuated (switched to the other of on or off) when the magnet is beyond the predetermined distance from the sensor. In the illustrated embodiment, the sensor 200 has a normally open configuration and is actuated to close the circuit and allow electricity to pass therethrough.
Referring to
Referring to
Referring to
Stated another way, it should be appreciated by those skilled in the art that the slate of the switch assembly 10 changes by changing of fee location of the plunger 90 relative to the location of the sensor 200. That is, the switch assembly 10 in an alternative example embodiment, could conduct the flow of electricity between the terminal members 180 when the switch assembly and more specifically the plunger 90 is in an unactuated state (
The circuit boards 120, 130 cooperate to secure and maintain the terminal members 180 in a particular spatial relationship relative to one another. As shown, the circuit boards 120, 130 help keep the terminal members 180 in a parallel relationship with one another and generally perpendicular to the circuit boards. The circuit boards 120, 130 also provide a protective barrier to the terminal members 180 to help ensure the terminal members are not bent, scratched or otherwise damaged during installation or use of the switch assembly 10.
Referring to
The electrical component 80 is secured within the fourth portion 52 of the passage 34 with the first ends 182 of the terminal members 180 extending towards the plunger 90. To this end, the circuit board 120 is press-fit into the fourth portion 52 of the passage 34 of the housing 20. Alternatively, the circuit hoard 120 may be secured to the inner surface 32 within the fourth portion 52 using fasteners, a seal, gasket, other encapsulate, adhesive, etc. (not shown). In any case, securing the circuit board 120 to the housing 20 secures the entire electrical component 80 to the housing.
The terminal members 180 may extend out of the housing 20 or may be positioned entirely within the housing (not shown). Wire coupled or in communication with the wiring harness 12 is then connected to the terminal members 180 (not shown). At this time, a two-part epoxy (not shown) may be poured into the fourth portion 52 of the passage 34 around the electrical component 80 and solidified to hold the electrical component in position and provide an environmental seal near the attachment of the terminal members 80 to the wiring harness 12 (not shown).
The plunger 90 is movable along the axis 22 of the housing 20 within the passage 34 relative to the first member 152 of the biasing device 150 and the electrical component 80. In other words, the plunger 90 is movable with the second member 170 of the biasing device 150 towards and away from the sensor 200 on the circuit board 120 in the direction indicated generally by the arrow A in
In one example, a portion of the inner surface 32 within the first portion 40 may provide a sealing/sliding surface for o-rings (not shown) provided on the plunger 90. The o-rings or seals provide an environmental seal with the housing 20 to prevent contaminates or debris from entering the passage 34 at the first end 24 of the housing.
The magnetic fields of the first and second members 152, 170 of the biasing device 150 are configured to bias the second member in an upward direction A along the axis 22 towards the first end 24 of the housing 20. Consequently, the plunger 90 secured to the second member 170 is biased upward in the direction A towards the first end 24 of the housing 20. The end surface 106 on the flange 104 of the plunger 90 abuts the end surface 42 of the housing 20 to limit upward movement of the plunger in the direction A.
The end surface 42 is positioned along the axis 22 of the housing 20
such that the second member 170 of the biasing device 150 is axially aligned with the first member 152 when the and surface 106 abuts the end surface 42. Consequently, the plunger 90 has an initial or resting position extending out of the housing 20 and abutting the end surface 42. In this position, the second member 170 is aligned with the first member 152, the flange 104 of the plunger 90 abuts the end surface 42, and the plunger is axially spaced from the sensor 200.
When an external force is applied to the head 98 of the plunger 90 in the direction F the plunger is urged downward along the axis 22 towards the electrical component 80. The plunger 90 moves downward in the direction A against the magnetic forces of the biasing device 150 until the end surface 108 abuts the circuit board 120, as shown in
When the plunger 90 is in the depressed position, the magnetic field of the second member 172 actuates the sensor 200. If the sensor 200 has a normally open configuration the depressed plunger 90 closes the electrical circuit through the switch assembly 10 and electrically connects the terminal members 180 to one another. This results in actuation or communication of the switch assembly 10 to the ECU 14 of the power equipment 16 or directly to the power equipment or components thereof. In other words, closing the electrical circuit allows for the passage of electricity from the wiring harness 12, up one or more of the terminal members 180, through the circuit board 120, and down one or more of the terminal members back into the wiring harness.
On the other hand, if the sensor 200 has a normally closed configuration, the depressed plunger 90 opens the electrical circuit through the switch assembly 10 to prevent electrical connectivity between the terminal members 180. In other words, opening the electrical circuit prevents the passage of electricity from the wiring harness 12, up one or more of the terminal members 180, through the circuit board 120, and down one or more of the terminal members back into the wiring harness.
So long as the external force F is maintained on the plunger 90 sufficient to maintain the end surface 108 in abutment with the circuit board 120, i.e., the plunger remains in the depressed position, the circuit will remain closed and electricity will flow through the switch assembly 10. Upon removal of the external force F from the plunger 90 the magnetic fields of the first and second members 152, 170 cooperate to draw the second member and, thus, draw the plunger upward in the direction A away from the electrical component 80 until the plunger abuts the end surface 42. This returns the plunger 90 to the initial position extending out of the housing 20 as shown in
The design of the switch assembly 10 as described above fixedly attaches the terminal members 180 within the housing 20 such that the final location for all switch assemblies during construction are constant and repeatable within the housing. The design of the circuit boards 120, 130 and terminal members 180, and their respective interconnection, eliminates movement of the terminal members during installation and operation of the switch assembly 10. This is further illustrated as the plunger 90 is translated between the depressed position (see
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can he made without departing from the scope of the disclosure as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
The benefits, advantages, solutions to problems, and any elements) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The disclosure is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has”, “having,” “includes”, “including,” “contains”, “containing” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus mat comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art. In one non-limiting embodiment the terms are defined to be within for example 10%, in another possible embodiment within 5%, in another possible embodiment within 1%, and in another possible embodiment within 0.5%. The term “coupled” as used herein is defined as connected or in contact eit her temporarily or permanently, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
To the extent that the materials for any of the foregoing embodiments or components thereof are not specified, it is to be appreciated that suitable materials would be known by one of ordinary skill in the art for the intended purposes.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
The following application claims priority to co-pending U.S. Provisional Patent Application Ser. No. 62/044,562 filed Sep. 2, 2014 entitled PLUNGER SWITCH ASSEMBLY AND METHOD OF OPERATION. The above-identified application is incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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62044562 | Sep 2014 | US |