The present invention generally relates to hand-held power tools, and more particularly to a hand-held, pneumatically powered, ratchet bit driver.
Hand-held, pneumatically powered, ratcheting bit drivers are used to turn selected conventional bits, such as a ¼ inch hex bit having a Phillips head driver at an end opposite an end having a hexagonal cross section. The end having the hexagonal cross section fits in a hexagonal bit receiver opening in the head of the tool. The tool turns the bit receiver to drive the bit. Although pneumatically powered bit drivers exist, many have a bulky heads. For example, some pneumatic bit drivers have bevel gears in their heads to change the direction of the axis of rotation of the bit receiver to be transverse to the axis of rotation of the motor. The resulting bit driver head is relatively tall to accommodate the bevel gear transmission inside the head. These tall bit driver heads limit the usefulness of the bit driver because the heads do not fit in work spaces having low clearances.
Although other pneumatic bit driver configurations have shorter head profiles, many of these configurations include bit receivers that protrude outward from the head. Many of these bit drivers having protruding bit receivers also fail to provide sufficiently low head profiles to permit their use in many low clearance work spaces. Some of these bit drivers also have designs that permit debris to enter the head, potentially damaging or wearing internal components, and that permit lubricant to exit the head, leaking on surrounding areas potentially causing dirt to collect on those areas.
Thus, there exists a need for a durable pneumatic bit driver having a low profile head and a sealed head that prevents ingress of foreign debris and lubricant leakage.
In one aspect, the present disclosure includes a hand-held power tool for driving bits. The tool comprises a body including a forward housing and a rearward housing. The forward housing has a lower surface, a hollow interior, and a port extending through the lower surface to the hollow interior. The tool also includes a motor mounted in the rearward housing. The motor has an output shaft rotating about a central rotor axis in response to air passing through the motor. In addition, the tool includes a carrier member rotatably mounted in the hollow interior of the forward housing for rotation about a central turning axis extending generally transverse to the central rotor axis. The carrier member has a bottom surface and a bit receiver opening adapted for releasably receiving bits extending upward along the central turning axis into the carrier member from the bottom surface. The bit receiver opening is aligned with the forward housing port and the bottom surface of the carrier member is flush with the lower surface of the forward housing. Further, the tool includes a pinned linkage operatively connecting the output shaft of the motor to the carrier member to rotate the carrier member about the central turning axis as the output shaft of the motor rotates about the central rotor axis in response to air passing through the motor.
In another aspect, the disclosure describes a hand-held power tool for driving bits comprising a body including a forward housing and a rearward housing. The forward housing has a lower surface, a hollow interior, and a port extending through the lower surface to the hollow interior. The tool also includes a motor mounted in the rearward housing and having an output shaft rotating about a central rotor axis in response to air passing through the motor. In addition, the tool has a carrier member rotatably mounted in the hollow interior of the forward housing for rotation about a central turning axis extending generally transverse to the central rotor axis. The carrier member has ratchet teeth formed around an outward facing surface, a bottom surface and a bit receiver opening adapted for releasably receiving bits extending upward along the central turning axis into the carrier member from the bottom surface. The bit receiver opening is aligned with the forward housing port. The tool has a reciprocating pawl including a rack that engages the ratchet teeth on the carrier member to rotate the carrier member about the central turning axis as the pawl moves forward.
In yet another aspect, the disclosure includes a hand-held power tool for driving bits having a body including a forward housing and a rearward housing. The forward housing has a lower surface, a hollow interior, and a port extending through the lower surface to the hollow interior. Further, the tool includes a motor mounted in the rearward housing and having an output shaft rotating about a central rotor axis in response to air passing through the motor. The tool also includes a crank rotatably mounted in the body and operatively connected to the motor output shaft. The crank has an arm that orbits the central rotor axis as the output shaft rotates and a rocker element pivotally mounted in the hollow interior of the forward housing. The rocker element is operatively connected to the crank so the rocker oscillates in the hollow interior of the forward housing as the arm of the crank orbits the central rotor axis. In addition, the tool comprises an elongated pawl pinned to the rocker element, so the pawl reciprocates in a generally lengthwise direction as the rocker element oscillates in the hollow interior of the forward housing and a carrier member rotatably mounted in the hollow interior of the forward housing for rotation about a central turning axis extending generally transverse to the central rotor axis. The carrier member has a bottom surface and a bit receiver opening adapted for releasably receiving bits extending upward along the central turning axis into the carrier member from the bottom surface. The bit receiver opening is aligned with the forward housing port. The reciprocating pawl engages the carrier member to rotate the carrier member as the pawl reciprocates.
Other aspects of the present disclosure will be apparent in view of the following description and claims.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring to the drawings, and more particularly to
The motor housing 32 houses a motor 40 having a rotor 42 rotatably supported between axially spaced forward and rearward bearings 44, 46, respectively. An inlet 50 at the back end 26 of the motor housing 32 has a conventional fitting 52 for connecting the tool 20 to a hose (not shown) supplied with pressurized shop air. A valve assembly, generally designated by 54, is positioned between the inlet 50 and the motor 40. A lever 56 pivotally connected to the motor housing 32 provides leverage for selectively opening the valve assembly 54 to permit air to travel from the inlet 50 to the motor 40. Further, a knob 58 on the valve assembly 54 permits the assembly to be rotated to selectively regulate the volume and pressure of air passing through the valve assembly. Air traveling through the valve assembly 54 enters the motor 40 and spins the rotor 42 about its central rotor axis 60. Air exiting the motor 40 travels rearward through a series of passages (not shown) to an exhaust sleeve 62 surrounding the inlet fitting 52. The exhaust sleeve 62 is rotatable about the fitting 52 to selectively direct air exiting the motor housing 32. A splined output shaft 64 is formed on a forward end of the rotor 42 and protrudes from a forward end of the motor housing 32.
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When the cam shaft 136 is rotated so the lobe 138 aligns with the finger 134 of pawl 104, the lobe rotates the reversing pawl away from the centerline axis 140 of the carrier wheel 130 so its rack 118 disengages the ratchet teeth 120 of the carrier wheel throughout the entire cyclic motion of the rocker element 102. The rack 118 of the “forwarding pawl” 106 is biased by the torsion spring 132 toward the central axis 140 of the carrier member 130. As the rocking element 102 pivots and pushes the forwarding pawl 106 forward, the rack 118 of the forwarding pawl engages the ratchet teeth 120 of the carrier member 130 and turns the carrier member clockwise. The shapes and angles of the ratchet teeth 120 and the rack 118 of the forwarding pawl 106 push the rack outward and away from a central axis 140 of the carrier member 130 against the biasing force of the torsion spring 132 as the forward pawl moves rearward causing the rack to disengage the ratchet teeth so the carrier member does not turn. When the cam shaft 136 is position so the lobe 138 aligns with the finger 134 of pawl 106, the tool 20 is said to be in a “forward” configuration.
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Other features and advantages of the illustrated tool 20 will be apparent to those skilled in the art. For example, the sealed head 30 prevents debris from entering the head, thereby protecting the internal components from damage and wear, as well as, contains lubricant in the head, rather than allowing lubricant leakage. In addition, those skilled in the art will appreciate that the tool 20 is assembled in a conventional manner and made from conventional materials such as steel and plastics. Although the tool may have other operating parameters, the illustrated tool 20 has a variable working torque ranging from about 4.4 foot-pounds to about 25 foot-pounds, a maximum torque rating of about 25 foot-pounds, and a free speed of about 290 rpm. Further, the illustrated tool 20 has an overall length of about 8 inches and weighs about 1.5 pounds. Although the head 30 of the illustrated tool 20 is vertically centered on and axially aligned with the rotor 42 of the motor 40 and the motor housing 32, those skilled in the art will appreciate the head 30 may be angled or vertically offset from the axes of the rotor and motor housing. Lastly, although the head 30 of the illustrated tool 20 measures about 3.5 inches in length, those skilled in the art will appreciate the head, particularly its low profile portion, may have other lengths. Other variations of the tool are envisioned. For example, the air motor could be replaced by a motor using a different power source. Both an electric and a battery powered electric motor are envisioned. Although the tool described above has a body consisting of a forward housing joined directly to a rearward housing, other configurations are envisioned. For example, the motor and head may be separated by a flexible shaft for transmitting torque from the motor and the head could be formed with a grip for manipulating the head separately from the remote motor.
Having described the drawings in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
One of ordinary skill in the art could make various changes to the above constructions, products, and methods without departing from the scope of the invention as recited in the following claims. Thus, all matter described in the accompanying drawings and the description thereof should be interpreted as illustrative and not in a limiting sense.