The invention relates to a film bladder, in particular for a vehicle seat, comprising an upper and a lower film wall and comprising at least one longitudinal welded seam, wherein the upper and the lower film wall in the collapsed installed state of the film bladder bear against one another and form a flat structure which is defined to the side by longitudinal side edges.
For example, in virtually all comfort systems which are based on pneumatic principles in seats, in particular in vehicle seats, air bags and/or air bladders are used as actuators for adjusting the contour of the seat, hereinafter referred to in brief as bladders. Conventionally, such bladders consist of two thin plastics films and/or blanks made of plastics films, for example having a thickness of 0.3 to 0.5 mm, in particular made of TPU (thermoplastic polyurethane). By filling and emptying such film bladders, different functions may be implemented in the seat. For example, lumbar applications, side restraints in the armrest and/or backrest and seat surface of the respective seat, a seat depth adjuster, massage systems and optionally also linear drives are included therein, and which in particular may be provided in each case by a stack of bladders, i.e. by arranging bladders in succession.
A film bladder 1 in the finished installed state, for example integrated in a seat part SI (see
The object of the invention is to provide a film bladder which withstands in an improved manner stresses occurring over the life required therefor, in particular a stationary load which is produced, for example, by continuously filling with air or dynamic loading which is produced, for example, by repeatedly alternating between filling with air and removing air.
This object is achieved according to the invention by a film bladder of the aforementioned type, in that the longitudinal welded seam of the film bladder is provided in a film region between the two longitudinal side edges of the film bladder.
In this manner, a film bladder is provided which meets the high loading demands, in particular bending, tensile and/or shear stresses, as already occur, for example, in the event of stationary loading by continuously filling with air, or primarily in the event of changing loads in dynamic applications with a high number of filling and emptying processes and the associated bending cycles. A film bladder configured according to the invention, accompanied by an actuator provided with at least one such film bladder, and a vehicle seat comprising at least one film bladder configured according to the invention or comprising at least one such actuator configured according to the invention, thus remain operational for a long service life under a wide variety of conditions.
In the film bladder configured according to the invention, the upper and lower film wall thereof in the collapsed installed state of the film bladder bear against one another and form a flat structure which is defined to the side by longitudinal side edges. Between these two longitudinal side edges the respective longitudinal welded seam is arranged in a film portion of the film bladder, and which in the empty state of the film bladder bears in a substantially loose manner flat against the opposing film portion of the film bladder, and when the film bladder is inflated is movable relative thereto. If the longitudinal welded seam, however, were to be arranged on a longitudinal side edge of the film bladder, this would hinder a complete flattening of the film bladder in the empty state. Moreover, a longitudinal welded seam arranged on one longitudinal side edge in the inflated state and/or primarily when changing between filling and emptying the film bladder would be subject to inadmissibly high bending, tensile and/or shear stresses of the film bladder, as has been explained above with reference to the exemplary embodiment of a conventionally configured film bladder of
As the respective longitudinal welded seam of the film bladder according to the invention is provided between the two longitudinal side edges thereof in a film region, in which the film bladder when filled with air, or other filling medium, in particular filling gas, expands and flattens when emptied, and not on a longitudinal side edge of the film bladder, a separation of the longitudinal welded seam or a rupture of one or more plastics films of the film bladder, in particular in the transition region between the longitudinal welded seam and the portions of the plastics film adjacent to the longitudinal welded seam and/or in the region of the two longitudinal side edges of the film bladder, is reliably avoided over the desired operating life of the film bladder. Thus a film bladder is provided which remains reliably airtight, even after frequent deformation cycles and stroke cycles. The longitudinal welded seam in the solution according to the invention is thus no longer located in the region of the film bladder where the maximum bending, tensile stress and/or shear forces acting on the film bladder occur when the bladder performs a stroke by letting in air and subsequently letting out air, which could lead to peeling of the film ends connected together by the welded seam, but is located outside this region. When installing a film bladder according to the invention or, in particular, a plurality of film bladders configured according to the invention in a seat, in particular a vehicle seat, it may be ensured therefore that the respective film bladder remains operational and operates correctly over the required operating life of the seat.
According to an expedient development of the invention, the film bladder in the inflated installed state forms an elongate, tubular structure, in particular a flat, tunnel-like structure, or it adopts a substantially flattened geometric shape, such as for example a cuboidal, cylindrical or conical hollow body shape. In other words, the respective film bladder is expediently configured such that the clear width between its two longitudinal side edges is greater than the clear height of its interior. If the longitudinal welded seam is positioned between the two longitudinal side edges of the film bladder, which are the areas of greatest bending and/or curvature viewed along the contour path of the film bladder in the inflated state thereof, said longitudinal welded seam is provided in the flattened region of the film bladder, and is thus subjected to far fewer bending, tensile and/or shear stresses or at least not to inadmissibly high bending, tensile and/or shear stresses. As a result, the durability of the longitudinal welded seam is ensured in a simple manner.
In particular, it may be expedient if the respective longitudinal welded seam is provided approximately in the central region of the upper film wall and/or lower film wall between the two longitudinal side edges of the film bladder. Here, the film bladder in the inflated state is advantageously configured to be the flattest relative to its remaining peripheral surfaces so that it is substantially avoided that inadmissible bending, tensile and/or shear stresses are able to act on the longitudinal welded seam.
According to an advantageous development of the invention, the longitudinal welded seam is configured and arranged such that when filling the film bladder with air a tensile force, which is exerted by the portions adjacent to the longitudinal welded seam of the plastics film of the film bladder on the longitudinal welded seam thereof, acts in a direction which extends substantially parallel to the flat plane spanned by the longitudinal welded seam. As a result, a separation of the film ends of the film bladder welded together is substantially avoided in the region of the welded seam.
In this case, the film bladder may preferably be formed from a single plastics film or optionally from two plastics films which in each case have two film ends.
In particular, it may be expedient if the longitudinal welded seam is formed by the two opposing film ends of a plastics film or two plastics films being welded together with their inner faces, and by the longitudinal welded seam being folded over so that it extends along the outer face of the plastics film. By folding over the longitudinal welded seam such that said longitudinal welded seam follows the outer contour of the inflated film bladder, tensile forces perpendicular to the welded seam, which could lead to an undesired separation of the film ends of the film bladder welded together at that point, are substantially avoided.
It may be particularly advantageous if a longitudinal welded seam is formed between the two film ends of a plastics film or two plastics films by the inner face of the one film end facing the interior of the film bladder being positioned onto the outer face of the other film end remote from the interior of the film bladder, and a weld being performed in the overlapping region of the two film ends. By this overlapping of the film ends in a flush manner, the welded seam follows the contour path of the inflated film bladder so that tensile forces perpendicular to the welded seam, which could lead to an undesired separation of the film ends of the film bladder welded together at that point, are substantially avoided.
If a first longitudinal welded seam is provided in the upper film wall of the film bladder located between the two longitudinal side edges of the film bladder and a second longitudinal welded seam is provided in the lower film wall of the film bladder located between the two longitudinal side edges of the film bladder, it may be expedient if the first longitudinal welded seam is offset laterally and/or to the side relative to the second longitudinal welded seam. As a result, the two longitudinal welded seams do not bear against one another in the empty state of the film bladder so that damage thereof, for example by the effects of abrasion, is substantially avoided.
According to a further advantageous development of the invention, the front ends of the film bladder extending transversely to the longitudinal extent of the film bladder are welded together, forming a welded seam. As a result, a hollow body which is enclosed all around is produced for the respective film bladder.
It may be expedient if fixing tabs are integrally formed on the front ends of the respective film bladder. As a result, a plurality of film bladders may be fastened easily in terms of production technology to a supporting film and mounted as a unit, for example, in a vehicle seat.
The invention also relates to an actuator comprising a film bladder or a plurality of film bladders, which are in each case formed according to the construction principle according to the invention. An advantageous actuator may be formed, for example, by one or more film bladders being fastened on a supporting film.
The invention further relates, in particular, to a vehicle seat comprising at least one actuator according to the invention. The actuator may in this case provide, in particular, a massage system, a lumbar support, side restraints in the armrest and seat surface, a seat depth adjuster and/or a linear drive. To this end, it may be advantageous if the actuator is arranged with one or more film bladders between a first and a second seat structure of the vehicle seat.
Other advantageous developments of the invention are set forth in the sub-claims.
The invention and its advantageous developments and the advantages thereof are explained hereinafter in more detail with reference to the drawings.
In the drawings, in each case in a schematic view or basic sketch:
Only those components of a film bladder which are required for understanding the invention are provided with reference numerals and described in
In order to make a film bladder more robust and/or more resistant relative to mechanical loads which act on said film bladder, for example due to it being respectively filled with air, the longitudinal welded seam of the film bladder is provided in a film region between the two longitudinal side edges of the film bladder. In this case, the film bladder has an upper and a lower film wall which in the collapsed installed state of the film bladder bear against one another and form a flat structure which is defined to the side by longitudinal side edges.
A film bladder 1 with a longitudinal welded seam 5a of the aforementioned type may be produced in an advantageous manner according to
Advantageously, the longitudinal welded seam 5a is provided approximately in the central region of the upper film wall OF between the left and right longitudinal side edges 13 of the film bladder 1. As a result, it is positioned at a point in which the common contact surface 12 extends between the overlapping inner face 10 of the radially outer film end 8 and the outer face 11 of the radially inner film end 9 substantially parallel to the central flattened plane of the upper film wall OF in the inflated state of the film bladder 1. As a result, inadmissible tensile stresses perpendicular to the contact surface 12 which could lead to a peeling and/or separation of the two film ends 8, 9 are substantially avoided.
Alternatively, the longitudinal welded seam 5a may also be attached in a similar manner to the lower film wall UF.
Preferably, the overlapping longitudinal welded seam 5a is attached, in particular, to the film wall which serves for fastening the film bladder, such as for example to a supporting film. As this film wall then bears against a bearing surface, and is held there or is fastened thereto, a separating force acting perpendicular to the contact surface 12 of the longitudinal welded seam 5a, which is oriented away from the bearing surface, may be partially or entirely absorbed or compensated, so that a separation of the film ends 8, 9 is additionally counteracted.
In the further advantageous exemplary embodiment shown in
Film bladders of the type under discussion here are generally elongate structures, i.e. they have a length 14 which is greater than their width 15 (
Expediently, the respective film bladder in the inflated installed state forms an elongate, tubular structure, in particular a flat, tunnel-like structure, or it adopts a substantially flattened cuboidal, cylindrical or conical hollow body shape. If the longitudinal welded seam in the flattened region is attached between the two longitudinal side edges, inadmissible separating stresses/tensile stresses perpendicular to the welded seam and/or bending stresses in the region of the welded seam are substantially avoided. As a result, the welded seam is substantially prevented from being subjected to inadmissible stresses.
In summary, therefore, a film bladder, in particular for a vehicle seat, is provided which has an upper and a lower film wall. The upper and the lower film wall in the collapsed installed state of the film bladder bear against one another and form a flat structure which is defined to the side by longitudinal side edges. The respective longitudinal welded seam of the film bladder is provided according to the invention in the region, in particular approximately in the central region, between said two longitudinal side edges on the upper and/or lower film wall. In this manner, the respective longitudinal welded seam is positioned outside the regions of the longitudinal side edges which are subjected by all regions of the inflated film bladder to the greatest bending and thus associated tensile stress (in the direction of extension of the plastics film). By the arrangement of the respective longitudinal welded seam in the less curved intermediate region of the film bladder between the two longitudinal side edges thereof, the longitudinal welded seam in the inflated state of the film bladder is subjected to lower bending, tensile and/or peeling forces, which could lead to a separation of the longitudinal welded seam, than might be the case in the region of the longitudinal side edges.
In a further advantageous embodiment (see
It is also conceivable that a welded seam 5c is provided on the side of the bladder 1 facing the supporting structure 3, at a point 18, i.e. in this case the bladder 1 is formed from two plastics films. The welded seam 5c in its laterally folded over state may also be fixed by bonding or welding to the outer face 11 of the plastics film 2a.
A pipe 19, serving for inflation and deflation, is supplied via the welded seam 5b of the front ends 16 which are welded together in the conventional manner.
Frequently in a seat, in particular a vehicle seat, an assembly of a plurality of bladders 1 is desired. In order not to have to mount in such a case individual bladders in the seat and to fix them to the supporting structure in a specific position and alignment, it is expedient to arrange a plurality of bladders 1 on a supporting film 20 and to fasten said bladders thereto (see
In
Number | Date | Country | Kind |
---|---|---|---|
10 2010 054 487.6 | Dec 2010 | DE | national |
Number | Date | Country | |
---|---|---|---|
61570531 | Dec 2011 | US |