The field of technology for this invention is the broad area of pneumatic dampers used in fluid power circuits. The invention provides a multifunctional damper apparatus which allows bi-directional flow to be controlled using a three-state configuration. The invention provides a designer with the flexibility of using a pneumatic damper to not only mitigate a shock-load fast occurring event as common dampers do, but also to effectively be decoupled from the system during uses which are not a shock-load event.
Air seat suspension systems are expected to respond to relatively high amounts of often sudden and sometimes erratic forces. The needs of the system frequently change depending upon key variables such as driver weight, the vehicle load. The environmental conditions inside a cab of parked vehicle can vary dramatically over a short time, with temperature changes of 100 degrees F. in under an hour. Some prior art systems are too costly for wide spread deployment.
Consequently there is a need for a low cost, rugged, adjustable, three-state, bi-directional flow control device.
It is an object of the present invention to provide a damper which will not only dampen a fast-occurring shock-load in the compression and extension strokes, but also will provide minimized resistance to a mechanism during periods of minimal displacement events.
It is another object of the present invention to provide a damper with the ability to release any stored energy which was developed for the purpose of damping.
Accordingly, the present invention is a pneumatic damper comprising:
The features of the invention will be better understood by reference to the accompanying drawings which illustrate presently preferred embodiments of the invention. In the drawings:
This present invention relates to the design of a pneumatic damper which meets the above-described needs, achieves the previously stated objects and includes the features listed above, while realizing the already articulated advantages. The present invention is a three-state damping device, which can best be described as a system of an integrated pneumatic actuator with a custom valve. The invention utilizes the compressibility of air combined with effectively closed volume chambers to develop the necessary damping force requirements during fast-occurring shock-load events. Additionally, the damper utilizes a valve system which provides for controlled air transfer between the base end and rod end of the pneumatic actuator. The controlled air transfer utilizes the effective area of the piston face to minimize the unwanted damping force developed by the damper during events of minimal displacements. Also, the invention allows the stored energy, which is developed for damping purposes, to be exhausted elsewhere into the system, such that it does not have adverse effects on the motion of the system being damped.
In a particular application, the invention bodes well as a design solution for use in an air ride seat suspension system, and thus this application will be used herein to describe one exemplary embodiment of the invention. In a seat suspension system, the excitation events induced into the system can, for the purpose of this document, be classified as either vibration or shock. The invention optimizes the usefulness of the pneumatic damper by effectively being decoupled from the suspension system during vibration events, while being engaged during shock events.
Now referring to the drawings where like numerals refer to like matter throughout, and more particularly referring to
An exemplary embodiment to carry out the invention is herein described. The pneumatic damper assembly system of the present invention is the integration of two primary components: a pneumatic actuator 2 and a valve assembly 10.
The pneumatic actuator 2 comprises an actuator body 3 with an actuator rod end 4 and an actuator base end 5. The volumetric chamber of the actuator body 3 is separated by a piston 7 into two distinct volumetric chambers: a rod chamber 8 and a base chamber 9. Attached to the piston 7 is a rod 6 which protrudes from the actuator rod end 4 side of the piston 7 and extending beyond the actuator body 3. The volume contained with the two respective chambers varies by being a direct function of the location of the piston 7 within the pneumatic actuator 2. The pneumatic actuator 2 is assembled into a seat assembly by connecting the rod 6 to a moving component of a seat assembly mechanism and the actuator base end 5 to a fixed component of a seat assembly.
The valve assembly 10 contains a valve body 11 with cylindrical communication passages A 12 and B 13, each of a predetermined diameter and length, which ultimately connects port A 14 of the valve assembly 10 with port B 16 of the valve assembly 10. Port A 14 and port B 16 are in fluid communication with the pneumatic actuator 2.
Located within communication passage A 12 is a flow seal device A 34 which is of a controlled spherical dimension smaller than that of the communication passage A 12. Located at a position tangential to the flow seal device A 34 and within the valve body 11 is a magnet A 36 for retaining the flow seal device A 34 on the predetermined location. The magnet A 36 is located via a magnet adjustment screw A 38 such that the holding strength of magnet A 36 on the flow seal device A 34 can be varied. The magnet A 36 serves to retain the flow seal device A 34 on location during events of minimal airflow State I described below. Additionally, the magnet A 36 serves to “home”, or return, the flow seal device A 34 back to the initial location after having been unseated due to airflow characteristics described below as State II and State III, respectively. This action of the magnet A 36 assists the flow seal device A 34 from simply pinging between the flow seal device seat C 19 and flow seal device seat D 23, also later discussed. This process supports the operation of the valve assembly 10 to more quickly achieve steady-state airflow characteristics.
Located on port A 14 side of the valve assembly 10 is fitting A 15 which ultimately connects the communication tubing 41 with the communication passage A 12. Located immediate to fitting A 15 opposite the communication tubing 41 is piston C 18 which embodies flow seal device seat C 19, orifice C 20 and piston seal C 21. Located opposite flow seal device A 34 in communication passage A 12 is piston D 22 which embodies flow seal device seat D 23, orifice D 24 and piston seal D 25.
Communication Passage A 12 and communication passage B 13 are in fluid communication via a cavity which contains internal pressure regulating spring 42 and internal pressure regulating channel 43.
Located within communication passage B 13 is a flow seal device B 35 which is of a controlled spherical dimension smaller than that of the communication passage B 13. Located at a position tangential to the flow seal device B 35 and within the valve body 11 is a magnet B 37 for retaining the flow seal device B 35 on the predetermined location. The magnet B 37 is located via a magnet adjustment screw B 39 such that the holding strength of magnet B 37 on the flow seal device B 35 can be varied. The magnet B 37 serves to retain the flow seal device B 35 on location during events of minimal airflow State I described below. Additionally, the magnet B 37 serves to “home”, or return, the flow seal device B 35 back to the initial location after having been unseated due to airflow characteristics described below as State II and State III, respectively. This action of the magnet B 37 assists the flow seal device B 35 from simply pinging between the flow seal device seat E 27 and flow seal device seat F 31, also later discussed. This process supports the operation of the valve assembly 10 to more quickly achieve steady-state airflow characteristics.
Located on port B 16 side of the valve assembly 10 is fitting B 17 which ultimately connects the communication tubing 41 with the communication passage B 13. Located immediate to fitting B 17 opposite the communication tubing 41 is piston F 30 which embodies flow seal device seat F 31, orifice F 32 and piston seal F 33. Located opposite flow seal device B 35 in communication passage B 13 is piston E 26 which embodies flow seal device seat E 27, orifice E 28 and piston seal E 29.
The features of the valve assembly 10 connect the actuator rod end 4 and the actuator base end 5 of the pneumatic actuator 2. The air inlet 40 is centrally located on the valve body 11 between the actuator base end 5 and actuator rod end 4.
The preferred method to carry out the invention is herein described. The functionality of the invention is best described by three conditions:
Pneumatic Damper Decoupled for Vibration Events;
Pneumatic Damper Engaged for Compression Shock Events downward;
Pneumatic Damper Engaged for Extension Shock Events upward.
When the pneumatic actuator 2 exists in a condition whereby the amount of, or velocity of, volumetric change of rod chamber 8 and base chamber 9, created by the piston 7 is minimal, the condition is defined as being at steady-state. This condition is established by the simultaneous velocity and displacement of a seat assembly. This condition of steady-state exists such that pressures evaluated at varying locations within the pneumatic damper assembly 1 can be considered equal to the initial system pressure. When this condition exists, the net effective damping force of the pneumatic damper assembly 1 is a direct function of the system pressure and the net effective area of the piston 7. The condition of equal pressure exists because the airflow is freely communicated between port A 14 and port B 16, with a negligible pressure drop across the flow seal device A 34 and flow seal device B 35. In this condition, magnet A 36 and magnet B 37 retain the flow seal device A 34 and flow seal device B 35 on location and promotes full flow between port A 14 and port B 16. In this steady-state condition, the airflow characteristics are controlled by the effective orifice area between the flow seal device A 34 and the communication passage A 12 and flow seal device B 35 and communication passage B 13. Flow seal device A 34 and flow seal device B 35 remain on location of the magnet A 36 and magnet B 37 until the time instant when a large enough pressure and flow gradient is developed to overcome the holding strength of the magnet A 36 and magnet B 37, causing the flow seal device A 34 and flow seal device B 35 to move within the respective communication passage A 12 and communication B 13 in a direction toward either port A 14 or port B 16.
Now referring to
Simultaneous to the volume of the base chamber 9 being reduced, the volume of the rod chamber 8 is increased, creating airflow with a lower pressure than the initial system pressure. This condition at the actuator rod end 4 causes airflow moving in the direction from port A 14 toward port B 16 to have sufficient flow and pressure to overcome the holding strength of the magnet B 37 on flow seal device B 35, whereby the flow seal device B 35 becomes seated against the flow seal device seat F 31. When the flow seal device B 35 becomes fully seated, the airflow is restricted to flowing through the orifice F 32 at piston F 30. In this condition, the directional airflow characteristics are controlled by the effective orifice area of the orifice F 32 and the goodness of seat between the flow seal device B 35 and flow seal device seat F 31. The pressure reduction in the rod chamber 8 acts against the actuator rod end 4 face of the piston 7, thereby acting in combination with the damping force developed in the actuator base end 5.
Now referring to
Upon a directional change from that of compression toward that of extension, the aforementioned process is reversed. This condition of reversal creates pressure differentials opposite to that previously described, and of sufficient magnitude to unseat the flow seal device A 34 and flow seal device B 35 allowing for maximum airflow through communication passage A 12 and communication passage B 13. This opportunity for maximum airflow quickly releases the developed energy from within the base chamber 9, thereby reducing the slingshot in the extension direction.
Now referring to
Simultaneous to the volume of the rod chamber 8 being reduced, the volume of the base chamber 9 is increased, creating airflow with a lower pressure than the initial system pressure. This condition at the actuator base end 5 causes airflow moving in the direction from port A 14 toward port B 16 to have sufficient flow and pressure to overcome the holding strength of the magnet A 36 on flow seal device A 34, whereby the flow seal device A 34 becomes seated against the flow seal device seat C 19. When the flow seal device A 34 becomes fully seated, the airflow is restricted to flowing through the orifice C 20 at piston C 18. In this condition, the directional airflow characteristics are controlled by the effective orifice area of the orifice C 20 and the goodness of seat between the flow seal device A 34 and flow seal device seat C 19. The pressure reduction in the base chamber 9 acts against the actuator base end 5 face of the piston 7, thereby acting in combination with the damping force developed in the actuator rod end 4.
Furthermore, in this state, if the air pressure developed due to the airflow restriction is great enough to overcome the force of the internal pressure regulating spring 42 acting on piston E 26, piston E 26 will travel in the direction toward fitting A 15 until piston seal E 29 travels beyond the opening of internal pressure regulating channel 43. At this instant, the generated air pressure immediately releases past piston seal E 29, flowing into the larger cavity created by the internal pressure regulating spring 42 and internal pressure regulating channel 43 and either through fitting A 15 and communication tubing 41 located at port A 14 or through communication tubing 41 located at air inlet 40, or both. This immediate airflow into volumes larger than that of rod chamber 8 maintains until the generated air pressure decreases to the state whereby the force of the internal pressure regulating spring 42 acting on piston E 26 is now greater than the air pressure.
Upon a directional change from that of extension toward that of compression, the aforementioned process is reversed. This condition of reversal creates pressure differentials opposite to that previously described, and of sufficient magnitude to unseat the flow seal device B 35 and flow seal device A 34 allowing for maximum airflow through communication passage B 13 and communication passage A 12. This opportunity for maximum airflow quickly releases the developed energy from within the rod chamber 8, thereby reducing the slingshot in the compressive direction.
After studying the invention, it will become evident that the design allows flexibility for a specific application. State I can be controlled by changing the effective orifice areas between the flow seal device A 34 and communication passage A 12, and flow seal device B 35 and communication passage B 13, as well as the length for which the flow seal device A 34 and flow seal device B 35 must travel. Additionally, the holding strength of the magnet A 36 and magnet B 37 can be set to allow a weaker or stronger release of the flow seal device A 34 and flow seal device B 35. Furthermore, the magnet A 36 and magnet B 37 can be replaced with an electromagnet allowing further flexibility and control to be induced into the invention. It also recognized that the airflow and pressure response within the pneumatic damper assembly 1 is a primary function of the corresponding changes in the in-line streaming airflow characteristics and can be used to provide intelligence for an electronic controller. The intelligence could be used for communication with the electromagnet, as well as other controllable parameters to provide enhanced control over the pneumatic damper assembly 1 response.
States II and III can be independently controlled by changing the airflow restrictions developed by orifice C 20, orifice D 24, orifice E 28 and orifice F 32, respectively. Furthermore, the goodness of seat between the flow seal device A 34 and the flow seal device seat C 19 and flow seal device seat D 23, as well as flow seal device B 35 and flow seal device seat E 27 and flow seal device seat F 31, respectively govern airflow characteristics.
The goodness of seat between the flow seal device A 34 and the flow seal device seat C 19 and flow seal device seat D 23, as well as flow seal device B 35 and flow seal device seat E 27 and flow seal device seat F 31, can also be governed by the geometry of the flow seal device A 34 and flow seal device B 35. Furthermore, the geometry can also promote the ability to more easily bias the flow seal device A 34 toward either flow seal device seat C 19 or flow seal device seat D 23, or flow seal device B 35 toward either flow seal device seat E 27 or flow seal device seat F 31 especially when incorporating an electromagnet into the design. Additionally, the flow seal device A 34 and flow seal device B 35 geometry can be such that the flow seal device A 34 and flow seal device B 35 may include a flow seal device core that is either magnetic or non-magnetic. By using a flow seal device core, additional control and goodness of seat can be achieved. Furthermore, an alternate material for the flow seal device A 34 and flow seal device B 35 may be of a softer material than the seat to gain additional positive seating characteristics, such as that commonly found in industrial valve and valve seats.
The materials and processes used within the invention are standard to the industry relating to pneumatic actuators and fluid control valves. For example, the pneumatic actuator 2 may be a COTS pneumatic cylinder or possibly made from extruded aluminum or stainless steel tubing. The valve body 11 may be machined from brass or plastic, or injection molded from plastic. Likewise, the piston C 18, piston D 22, piston E 26 and piston F 30 can be machined from brass or plastic, or injection molded. If manufactured from metal, brass is attractive for many reasons; i.e., relatively low cost, ease of machining, etc.; however, other metals and composite materials could be equally suitable.
Now referring to
The embodiment of
Now referring to
It is also recognized that embodiments exist where the invention can be incorporated with other fluid control components, such as that of a height control valve commonly found within suspension systems used for cabs, chassis, etc.
It is thought that the method and apparatus of the present invention will be understood from the foregoing description and that it will be apparent that various changes may be made in the form, construct steps, and arrangement of the parts and steps thereof, without departing from the spirit and scope of the invention or sacrificing all of their material advantages. The form herein described is merely a preferred exemplary embodiment thereof.
This application relates to and claims the benefit of two provisional applications filed on Nov. 14, 2008, and having application Nos. 61/199,217 and 61/199,219 and entitled “PNEUMATIC DAMPER” and “FLUID CONTROL VALVE” respectively, by the same inventors. These provisional applications are incorporated herein in their entirety by this reference. This application also relates to an application entitled “FLUID CONTROL VALVE” by the same inventors which is filed on even date herewith. This application is also incorporated herein in its entirety by this reference.
Number | Name | Date | Kind |
---|---|---|---|
4139186 | Postema et al. | Feb 1979 | A |
4307875 | Schnitzius et al. | Dec 1981 | A |
4497078 | Vogel et al. | Feb 1985 | A |
4503951 | Imaizumi | Mar 1985 | A |
4634142 | Woods et al. | Jan 1987 | A |
4696489 | Fujishiro et al. | Sep 1987 | A |
4718647 | Ludwig | Jan 1988 | A |
4887699 | Ivers et al. | Dec 1989 | A |
5069317 | Stoll et al. | Dec 1991 | A |
5133574 | Yamaoka et al. | Jul 1992 | A |
5218728 | Lloyd et al. | Jun 1993 | A |
5234203 | Smith | Aug 1993 | A |
5276622 | Miller et al. | Jan 1994 | A |
5377107 | Shimizu et al. | Dec 1994 | A |
5588510 | Wilke | Dec 1996 | A |
RE35572 | Lloyd et al. | Jul 1997 | E |
5697477 | Hiramoto et al. | Dec 1997 | A |
5732370 | Boyle et al. | Mar 1998 | A |
5775677 | Englund | Jul 1998 | A |
5823306 | de Molina | Oct 1998 | A |
5921572 | Bard et al. | Jul 1999 | A |
5934422 | Steed | Aug 1999 | A |
5988330 | Morris | Nov 1999 | A |
6119832 | Hofmann | Sep 2000 | A |
6241209 | von Mayenburg et al. | Jun 2001 | B1 |
6354556 | Ritchie et al. | Mar 2002 | B1 |
6361027 | Lun | Mar 2002 | B1 |
6424894 | St. Clair | Jul 2002 | B2 |
6454248 | Pradel | Sep 2002 | B2 |
6460839 | Muller | Oct 2002 | B2 |
6536749 | Luhmann et al. | Mar 2003 | B1 |
6547224 | Jensen et al. | Apr 2003 | B2 |
6637732 | Branco et al. | Oct 2003 | B2 |
6695294 | Miller et al. | Feb 2004 | B2 |
6725983 | Bell | Apr 2004 | B2 |
6761371 | Heyring et al. | Jul 2004 | B1 |
6837344 | Miller et al. | Jan 2005 | B2 |
6845973 | Ferrer | Jan 2005 | B2 |
6893009 | Brehm et al. | May 2005 | B2 |
6923433 | Gross et al. | Aug 2005 | B2 |
6935625 | Bolt et al. | Aug 2005 | B2 |
6944524 | Shier et al. | Sep 2005 | B2 |
6957807 | Zimmer et al. | Oct 2005 | B2 |
6966412 | Braswell et al. | Nov 2005 | B2 |
7017720 | Yoshimoto | Mar 2006 | B2 |
7017893 | Vincenzo | Mar 2006 | B1 |
7066474 | Hiebert et al. | Jun 2006 | B2 |
7083163 | Lemmens et al. | Aug 2006 | B2 |
7100908 | Borgmeier et al. | Sep 2006 | B2 |
7213799 | Behmenburg et al. | May 2007 | B2 |
7226045 | Brookes | Jun 2007 | B2 |
7252181 | Lemmens | Aug 2007 | B2 |
7284644 | Cmich et al. | Oct 2007 | B2 |
7284766 | Temmerman et al. | Oct 2007 | B2 |
7314124 | Martyn et al. | Jan 2008 | B2 |
7413062 | Vandewal | Aug 2008 | B2 |
7448479 | Fukuda et al. | Nov 2008 | B2 |
20030141638 | Salice | Jul 2003 | A1 |
20050040574 | Ivers et al. | Feb 2005 | A1 |
20050046097 | Kim | Mar 2005 | A1 |
20050093213 | Jang | May 2005 | A1 |
20050093265 | Niaura et al. | May 2005 | A1 |
20050133978 | Lemmens | Jun 2005 | A1 |
20050173214 | Lemmens et al. | Aug 2005 | A1 |
20060011431 | Furuya et al. | Jan 2006 | A1 |
20060226587 | Sendrea | Oct 2006 | A1 |
20060278457 | Schwindt | Dec 2006 | A1 |
20070246316 | Brunneke et al. | Oct 2007 | A1 |
20070271732 | Bantle et al. | Nov 2007 | A1 |
Number | Date | Country | |
---|---|---|---|
61199217 | Nov 2008 | US | |
61199219 | Nov 2008 | US |