This application claims priority to Korean Patent Application No. 10-2020-0082395 filed on Jul. 3, 2020, the disclosure of which is incorporated by reference herein in its entirety.
The present disclosure relates to a pneumatic distributor connected to an air pad and a walking aid system including the same, and more particularly, to a pneumatic distributor capable of intaking or exhausting air by rotating an upper plate member with respect to a lower plate member and a simplified periodic walking aid system capable of adjusting a repeated intake and exhaust time points in a garment-type soft wearable suit gait that may improve a wearer's walking condition by a rotary pneumatic distributor.
Walking aid soft wearable suits, bedsore prevention mattresses, and massagers achieve a purpose of equipment and devices through repeated intaking/exhausting air and maintenance at an appropriate time on the built-in air pad. However, in the case of intake/exhaust control using the existing pneumatic solenoid valve, a software algorithm for control has to be additionally designed, and the number of available uses is limited according to a limitation of a driving mechanism. In the case of a device with a large number of air pads, a plurality of pneumatic solenoid valves should be applied according to a required number of intake and exhaust valves, and it is necessary to develop a control algorithm for the solenoid valve according to a state of each air pad. Therefore, an increase in the number of air pads may increase the number of solenoid valves for controlling pneumatic pressure and increase complexity of the control algorithm.
Periodically managing air inside the air pad using the pneumatic solenoid valve is a universal technology and has been conducted and applied in many areas. However, improvement has focused on a reduction in a size of valves and software performance for controlling a plurality of valves, rather than intake/exhaust integration of a distributor and periodic hardware control based on integration and rotation of intake/exhaust of the distributor. Also, there has never been an example of independently designing, implementing, and applying upper and lower plates to change an intake/exhaust cycle control.
Efforts have been made to improve performance of devices and equipment such as walking aid and rehabilitation through pneumatic control of air pads, and related technologies may be considered to be generalized technologies. However, improvement of performance of the control algorithm of the pneumatic solenoid valve may not secure efficiency in an environment in which the pneumatic control system having a limited size is required. Thus, it is necessary to secure the efficiency through diversification of the solenoid valves for each control cycle, but it takes a lot of time to improve the control algorithm and to miniaturize valve hardware.
The present disclosure provides a pneumatic distributor capable of intaking and exhausting air and controlling an intake/exhaust time point through periodic rotation of a lower plate portion, thereby miniaturizing an air pad-based device and equipment and reducing complexity of a control algorithm.
In an aspect, a pneumatic distributor for intaking and exhausting air of an air pad includes: a lower plate member having one side to which an intake port and an exhaust port are connected and the other side to which a first port and a second port connected to the air pad are connected; and an upper plate member rotatably coupled to an upper surface of the lower plate member and configured to relatively rotate to control intaking and exhausting air through the first port and the second port, wherein the lower plate member includes an intake recess communicating with the intake port, an exhaust recess communicating with the exhaust port, a first recess communicating with the first port, and a second recess communicating with the second port, and the intake recess, the exhaust recess, the first recess, and the second recess are formed on an upper surface of the lower plate member.
The upper plate member may include an intake recess formed in a predetermined angle range from a surrounding of a central portion of a lower surface of the upper plate member to one side in a radial direction and an exhaust hole formed in a predetermined angle range from an outer side of the central portion to the other side in the radial direction.
The intake recess may be formed at 360 degrees from the upper surface around a center hole formed in a penetrating manner at the center.
The exhaust recess of the lower plate member may include a circular recess portion formed at 360 degrees at an edge of the upper surface of the lower plate, a pair of inner recess portions formed on an inner side in the circular recess portion, and an outer communication recess portion formed at a predetermined angle outward in the circular recess portion and communicating with the exhaust port.
The pair of inner recess portions may each be formed at an angle of 10 to 20 degrees, and the outer communication recess portion may be formed at an angle of 40 to 50 degrees.
The first recess and the second recess of the lower plate member may be disposed to be spaced apart from the pair of inner recess portions by an interval of 90 degrees and face each other.
The first recess and the second recess may be formed at an angle of 10 to 20 degrees.
The intake recess of the upper plate member may include a circular recess portion formed at 360 degrees on a lower surface a center hole formed in a penetrating manner at the center, an arc-shaped recess portion formed at a predetermined angle on an outer side of the circular recess portion, a first connection recess portion formed to be connected between the circular recess portion and the arc-shaped recess portion, and a second connection recess portion formed on an outer side of the arc-shaped recess portion in the radial direction.
The arc-shaped recess portion may be formed at an angle of 110 to 140 degrees.
The exhaust recess of the upper plate member may be formed at an angle of 110 to 140 degrees.
In another aspect, a walking aid system includes: a plurality of soft actuators attached to a portion of a joint of a leg to support muscular strength of the leg during walking; a pressure generator injecting or discharging air to or from the plurality of soft actuators; and the pneumatic distributor connected between the pressure generator and the plurality of soft actuators and adjusting pressure of air.
The plurality of soft actuators may be disposed in an up-down direction on the rear of a knee.
The walking aid system may further include: a leg support module attached to upper and lower portions of the joint of the leg to perform a musculoskeletal role.
The leg support module may be disposed on an inner side and an outer side of the leg.
The walking aid system may further include a fixing band surrounding the plurality of soft actuators and the leg support module to attach the plurality of soft actuators and the leg support module to the leg.
The fixing band may be disposed above and below the knee.
According to the pneumatic distributor of the present disclosure, the single pneumatic distributor performs intaking and exhausting of air and controlling an intake/exhaust time point through periodic rotation of a lower plate portion, thereby miniaturizing an air pad-based device and equipment and reducing complexity of a control algorithm.
As the inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the inventive concept to particular modes of practice, and it is to be appreciated that all changes, equivalents, and substitutes that do not depart from the scope of the inventive concept are encompassed in the inventive concept.
The terms used in the application are used to describe specific embodiments only and are not intended to limit the present disclosure. A singular expression includes a plural expression as long as they are clearly distinguished in the context. In the application, it should be understood that the terms such as “comprising”, “including” are intended to express that features, numbers, steps, operations, constituent elements, part, or combinations thereof described in the specification are present and do not exclude existence or additions of one or more other features, numbers, steps, operations, constituent elements, part, or combinations thereof.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this case, in the drawings, the same components are denoted by the same reference symbols as possible. Further, the detailed description of well-known functions and constructions which may obscure the gist of the present invention will be omitted. For the same reason, some of the elements in the accompanying drawings are exaggerated, omitted, or schematically illustrated.
A pneumatic distributor 100 according to an embodiment of the present disclosure is for intaking and exhausting of air of an air pad (not shown), and includes a lower plate member 200 and an upper plate member 400. The lower plate member 200 and the upper plate member 400 are have a circular disk shape having a predetermined thickness, and air flow paths are formed on inner sides thereof facing each other.
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The first port 330 and the second port 340 may each be connected to the air pad by a connecting hose (not shown), and the intake port 310 and the exhaust port 320 may be open in the air or an air pump (not shown) may be connected thereto. The intake port 310 and the exhaust port 320 may be arranged parallel to each other, and may be arranged to be narrower than an interval between the first port 330 and the second port 340 arranged parallel to each other.
As the upper plate member 400 may be rotatably coupled to an upper surface of the lower plate member 200 and rotate relatively to control intake or exhaust through the first port 330 and the second port 340.
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The circular recess portion 221 may be formed to have a shallow depth in the form of a ring of 360 degrees on the edge of the upper surface of the lower plate member 200, for example, to have a depth less than ¼ of the thickness of the lower plate member 200. The pair of inner recess portions 222 may be formed inwardly from an inner circumferential surface of the circular recess portion 221, that is, in the center direction. The pair of inner recess portions 222 may be formed to have the same depth as the circular recess portion 221. The outer communication recess portion 224 may be formed to have a depth of three times or more of the circular recess portion 221, for example, a depth of ¾ or more of the thickness of the lower plate member 200, in a position in which an extension line of the exhaust port 320 meets the outer communication recess portion 224. The exhaust port 320 may be connected to an outer circumferential surface of the outer communication recess portion 224 to communicate with one end portion in a circumferential direction.
A pair of inner recess portions 222 may be formed at an angle of 10 to 20 degrees, and the outer communication recess portion 224 may be formed at an angle of 40 to 50 degrees. The formation position and angle of the pair of inner recess portions 222 and the outer communication recess portion 224 may determine an intake or exhaust period of air.
The first recess 230 and the second recess 240 of the lower plate member 200 may be disposed to face each other at an interval of 90 degrees with a pair of inner recess portions. The first recess 230 may be disposed at a position through which an extension line of the intake port 310 passes, and the second recess 240 may be disposed on the opposite side of the center hole 250 through which the extension line of the intake port 310 passes.
The first recess 230 and the second recess 240 may be formed at an angle of 10 to 20 degrees, respectively. The first recess 230 may be connected to communicate with the first port 330, and the second recess 240 may be connected to communicate with the second port 240.
The intake recess 410 of the upper plate member 400 may include a circular recess portion 411 formed at 360 degrees on a lower surface a central hole 450 formed in a penetrating manner at the center, an arc-shaped recess portion 413 formed at a predetermined angle on an outer side of the circular recess portion 411, a first connection recess portion 412 formed to be connected between the circular recess portion 411 and the arc-shaped recess portion 413, and a second connection recess portion 414 formed on an outer side of the arc-shaped recess portion 413 in the radial direction.
The circular recess portion 411 of the upper plate member 400 may be formed in the same shape and size as the circular recess portion 221 of the lower plate member 200. Therefore, the circular recess portion 411 of the upper plate member 400 may always overlap and communicate with the circular recess portion 221 of the lower plate member 200 regardless of rotational position of the lower plate member 200.
The arc-shaped recess portion 413 may be formed to be spaced apart from an outer side of the circular recess portion 411 in a radial direction and may be formed at an angle of 110 to 140 degrees. The arc-shaped recess portion 413 of the upper plate member 400 may be selectively formed in a radial position overlapping the first recess 230 or the second recess 240 of the lower plate member 200 according to rotational position thereof.
When the arc-shaped recess portion 413 of the upper plate member 400 is in a rotational position overlapping the first recess 230 of the lower plate member 200, air may be intaken from the intake port 310 to the first port 330. In addition, when the arc-shaped recess portion 413 of the upper plate member 400 is in a rotational position overlapping the second recess 240 of the lower plate member 200, air may be intaken from the intake port 310 to the second port 340.
The first connection recess portion 412 may be formed to be connected between the circular recess portion 411 and the arc-shaped recess portion 413, and when the arc-shaped recess portion 413 of the upper plate member 400 is in the rotational position overlapping the first recess or the second recess 240 of the lower plate member 200, the first connection recess portion 412 may allow air introduced into the arc-shaped recess portion 413 to be introduced into the circular recess portion 411.
The second connection recess portion 414 may be formed on an outer side of the arc-shaped recess portion 413 in the radial direction and may be formed in a radial position overlapping one of the pair of inner recess portions 222 of the lower plate member 200 selectively according to a rotation position thereof. When the second connection recess portion 414 of the upper plate member 400 is in a rotational position overlapping one of the pair of inner recess portions 222 of the lower plate member 200, air introduced into the intake port 310 may flow out to the exhaust port 320 through the intake recess 410 of the upper plate member 400 and the exhaust recess 220 of the lower plate member 200.
The exhaust recess 420 of the upper plate member 400 may be spaced apart from an outer side of the circular recess portion 411 in the radial direction and may be formed at an angle of 110 to 140 degrees. The exhaust recess 420 may be formed of a fan-shaped recess having a predetermined depth, and an edge portion of the exhaust recess 420 may be formed in a 360-degree circular ring shape so as to always overlap the outer communication recess portion 224 of the lower plate member 200. When the exhaust recess 420 is in a rotational position overlapping the first recess 230, air from the first port 330 may be exhausted to the exhaust port 320, and the exhaust recess 420 is in a rotational position overlapping the second recess 240, air of the second port 340 may be exhausted to the exhaust port 320.
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When the upper plate member 400 is rotated 360 degrees with respect to the lower plate member 200, the first port 330 and the second port 340 may separately perform air intaking, maintaining, or air exhausting from or to the air pad.
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According to the pneumatic distributor of the present disclosure, by rotating the upper plate member with respect to the lower plate member and moving the upper plate member to a predetermined rotational position, intaking, exhausting, or maintaining air may be easily operated through the first port and the second port connected to the air pad.
The walking aid system 1000 of the present disclosure may include a plurality of soft actuators 1400 attached to a joint part of a leg to support muscle strength of the leg, a pressure generator 1200 injecting or discharging air to or from the plurality of soft actuators, and the aforementioned pneumatic distributor 100 connected between the pressure generator 1200 and the plurality of soft actuators 1400 to adjust air pressure.
The soft actuator 1400 is an air bag or air pad formed of a flexible material, and an external shape thereof may be changed by injecting or discharging air into or from a pocket thereof. The plurality of soft actuators 1400 may be attached to the back of the knee, that is, to be vertically disposed on the popliteal regions of the left and right legs to auxiliary support muscle strength of the legs when the wearer walks.
The pressure generator 1200 may generate and supply compressed air like an air compressor. The pressure generator 1200 may be worn on the wearer's waist.
As described above, the pneumatic distributor 100 may include the lower plate member 200 and the relatively rotating upper plate member 400, and the intake port 310, the exhaust port 320, the first port 330, and the second port 340 may be connected to the lower plate member 200. One pneumatic distributor 100 may replace the role of four solenoid valves in the existing walking aid system. In the pneumatic distributor 100, as the upper plate member 400 relatively rotates with respect to the lower plate member 200 at a predetermined speed, intaking or exhausting of air supplied from the pressure generator 1200 to the plurality of soft actuators 1400 or discharged therefrom may be periodically adjusted.
A plurality of air hoses may be connected among the pressure generator 1200, the pneumatic distributor 100, and the plurality of soft actuators 1400.
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The leg support module 1500 may be disposed on inner and outer sides of the leg and attached to the upper and lower portions of the leg joint, thereby serving as a musculoskeletal support for parts other than the joint. Four leg support modules 1500 may be attached to the inner and outer sides of the leg above and below the knee in one leg.
The fixing band 1600 is a band surrounding and pressing the soft actuator 1400 and the leg support module 1500 to attach the soft actuator 1400 and the leg support module 1500 around the leg. The fixing band 1600 may be formed of an elastic material or provided with a Velcro tape to be easily detachable. In one leg, an upper fixing band 1600 may wrap and fix an upper portion of one soft actuator 1400 and two leg support modules 1500 above the knee, and a lower fixing band 1600 may wrap and fix a lower portion of one soft actuator 1400 and two leg support modules 1500 below the knee. That is, two fixing bands 1700 may be arranged above and below the knee of one leg.
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In order to determine performance of the soft actuator according to the presence or absence of a pneumatic chamber, an operation experiment of the walking aid system 1000 of the present disclosure was conducted.
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The gait cycle recognition module 1800 may be a device capable of acquiring biometric information such as a user's gait movement by mounting an IMU sensor in a soft wearable suit. The IMU sensors include 6-axis sensor including a gyroscope, and an accelerometer and a 9-axis sensor including a gyroscope, an accelerometer, and a geomagnetic sensor. A gyroscope may measure angular velocity (rad/s), i.e., how many degrees it rotates per unit time. An accelerometer may measure acceleration in x-axis, y-axis, and z-axis directions when an object moves in a three-dimensional space. A geomagnetic sensor (i.e., a magnetometer or compass) may compensate for an error of a gyroscope.
A total of five IMU sensors may be placed behind the wearer's waist, left and right thighs and calves. When the soft wearable suit is worn, a human body model may be constructed based on a movement of the wearer, and the wearer's posture and gait cycle may be estimated based on the movement of the human body model. Accordingly, if the wearer wears the soft wearable suit and walks for a predetermined period of time, the wearer's gait cycle may be acquired by the gait cycle recognition module 1800. A gait cycle signal measured by the gait cycle recognition module 1800 may be transmitted to the controller 1100, and the controller 1100 may control an operation (rotational speed) of the pneumatic distributor 100 according to the gait cycle of the wearer.
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In this manner, the pressure sensors are provided between the pressure generator 1200 and the pneumatic distributor 100 and between the pneumatic distributor 100 and the soft actuator 1400 to measure pressure of the air, so that the walking aid system 1000 may feedback-control the pneumatic distributor 100 so that an appropriate air pressure may be applied according to the gait cycle when the wearer walks through the controller 1100. The controller 1100 may control a speed of rotating the pneumatic distributor 100 by an electric motor according to the gait cycle of the wearer measured by the gait cycle recognition module 1800, thereby supporting the wearer's posture when the wearer walks and supporting the walking motion.
Although the embodiments of the present invention have been described hereinabove, those having ordinary knowledge in the technical field of the present invention will appreciate that various changes and modifications may be made to the embodiments described herein by the addition, modification, removal and the like of elements without departing from the scope and spirit of the present invention as disclosed in the accompanying claims. However, the various changes and modifications are to be construed as being included within the right scope of the present invention.
Number | Date | Country | Kind |
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10-2020-0082395 | Jul 2020 | KR | national |