The invention relates to a pneumatic feed and separation system for flat substrates such as papers and the like in a stack, having: a rear edge separating apparatus for separation of a top substrate from the stack in the area of the rear edge of the stack in the transport direction, a transport apparatus for the top substrate in the area of the front edge of the stack in the transport direction, a control unit. The invention also relates to a method for pneumatic feeding and separation of flat substrates such as papers and the like from a stack using a pneumatic feed and separation system, in particular having a feed and separation system, as mentioned above, with a top substrate being separated from the stack in the area of the rear edge of the stack in the transport direction, and the top substrate being transported in the area of the front edge of the stack in the transport direction. The invention also relates to a computer program product and a memory medium.
Pneumatic feed and separation systems of the type mentioned initially have been found to be advantageous in particular in the high-speed feed and separation area, in particular for rectangular substrates in the form of sheets. These make it possible to feed and separate sheet thicknesses of between 0.06 mm and 0.4 mm and with a weight between about 40 and 360 gr/m2 and format sizes of 11.5″×12″ (US letter size) up to 350 mm×508 mm (BB format) at a throughput rate of up to 20 000 substrates or sheets per hour. These are used in all substrate handling areas, for example for copying, printing or scanning systems. The substrates are normally stored in the form of a stack with a height of up to several tens of centimeters, are fed to the feed and separation system, and are then transported to a subsequent substrate handling appliance.
A pneumatic feed and separation system of the type mentioned initially is disclosed in DE 34 47 331. This achieves the throughput rates mentioned initially with a quite satisfactory quality, in its own right. However, the system must be manually set to a specific substrate type before operation and, depending on the environmental conditions, must be set to the characteristic of a specific substrate. This has been found to be time-consuming and possibly susceptible to errors since a not inconsiderable number of adjustment parameters must be adjusted manually. This relates in particular to the rear edge separating apparatus.
It is known from US 2002/0140157 for the height of a paper stack relative to a separating pneumatic system to be monitored with a sensor. In principle, this makes it easier to adjust a system of the type mentioned initially. Further improvement beyond this in the pneumatic feed and separation system mentioned initially is, nevertheless, desirable.
This is the point of the invention, whose object is to provide an apparatus, in particular a pneumatic feed and separation system, for flat substrates such as papers and the like from a stack, which is advantageously also suitable for the high-speed range and the substrates mentioned initially, and in which adjustment is simplified, in particular with initial adjustment prior to operation being simplified, and with the operation being optimized. A further object of the invention is to simplify a method for pneumatic feeding and separation of flat substrates such as papers and the like from a stack using a pneumatic feed and separation system, in particular relating to adjustment, preferably simplification of initial adjustment before operation, and/or optimization of operation. A further aim is to specify an appropriately improved substrate handling system.
With regard to the method, the object is achieved by the invention by means of a method of the type mentioned initially in which, according to the invention, the top substrate is separated and/or transported pneumatically, preferably on the basis of compressed air and suction air. Substrates below the top substrate are preferably restrained. The stated method steps are carried out automatically and by motor control. For this purpose, substrate-dependent parameter information is predetermined at least for the pneumatic, preferably compressed-air-based and suction-air-based, separation and preferably for the restraint, and the pneumatic feed and separation system is automatically adjusted, by motor control, on the basis of the parameter information.
With regard to the apparatus, the object is achieved by the invention by means of a pneumatic feed and separation system as mentioned initially in which, according to the invention, the rear edge separating apparatus and/or the transport apparatus comprise/comprises an automatically controllable pneumatic system—preferably a separating pneumatic system with a compressed-air-based separating unit and a suction-air-based separating unit, and preferably an automatically controllable separating mechanism with a restraint function for substrates below the top substrate—and an automatically controllable motor system. Furthermore, the control unit is designed for automatic presetting of substrate-dependent parameter information for the pneumatic system and the motor system, preferably at least for the compressed-air-based separating unit, for the suction-air-based separating unit, for the separating mechanism and for the separating motor system. The associated pneumatic system and/or the motor system are/is designed for automatic adjustment at least thereof, that is to say preferably of at least the compressed-air-based separating unit, of the suction-air-based separating unit, of the separating mechanism and of the separating motor system, on the basis of the parameter information.
The invention also leads to a substrate handling system, in particular a deformation system, a copying and/or printing and/or scanning system, having a feed and separation system according to the invention. A deformation, cutting and stamping system relates in particular to a system (creasing system) for controlled bending or creasing of substrates, in particular at their edges. It is also possible to deliberately shape substrates, including three-dimensional shaping, for example in order to produce book jackets or folding bags.
The invention is based on the idea that a major simplification in the adjustment process for a system of the type mentioned initially can be achieved by automatic adjustment of it. In this case, the invention has identified that, for effective simplification of the adjustment process and at the same time in order to achieve a state in which the feed and separation system is in practice ready to operate, it is possible in a surprising manner to design the pneumatic system and/or the motor system such that it can be controlled automatically for the rear edge separating apparatus and/or the transport apparatus. In particular, the pneumatic system can be provided with an automatically controllable compressed-air-based separating unit and with an automatically controllable suction-air-based separating unit, and an automatically controllable separating mechanism can be provided with a restraint function for substrates under the top substrate, and an automatically controllable separating motor system. This concept for the invention ensures that the system is ready for operation after the adjustment process, depending on the available substrate or paper. For this purpose, according to the concept of the invention, the control unit is able to preset substrate-dependent, in particular paper-dependent, parameter information for the pneumatic system and the motor system, in particular at least for the compressed-air-based separating unit, for the suction-air-based separating unit, for the separating mechanism and for the separating motor system. The parameter information can for this purpose be stored in the system, or can be loaded in the system, for example in the form of a selection table, in which a specific substrate or paper type is associated with corresponding parameter information in the form of a set of adjustment parameters for the units mentioned above. According to the concept of the invention, the pneumatic system and the motor system for the system itself are at least partially designed for automatic adjustment on the basis of the parameter information. In particular, at least the compressed-air-based separating unit, the suction-air-based separating unit, the separating mechanism and the separating motor system are designed for automatic adjustment on the basis of the parameter information.
The concept of the invention has the major advantage that an adjustment process for the system is very considerably simplified. In particular, the concept of the invention means that there is in practice no need for any prior adjustment process for the system. For example, after selection of a specific substrate type or paper type, the entire initial adjustment of the rear edge separating apparatus is virtually completely automated. Instead of the adjustment processes which normally have to be carried out manually, the pneumatic system and the motor system of the system itself based on the concept of the invention are designed for automatic adjustment on the basis of the parameter information. In other words, the system can be booted and/or started and preset, according to the concept of the invention, on a substrate-dependent, in particular paper-dependent basis, and is then in a ready-to-operate state in which virtually no further manual adjustment processes need preferably be carried out. In an exceptional situation or other situations, the system advantageously nevertheless ensures a manual adjustment capability.
Advantageous developments of the invention can be found in the dependent claims and specify, in detail, advantageous options for implementation of the concept explained above for the purposes of this object, as well as further advantages relating to it.
According to one preferred development of the invention, the transport apparatus has an automatically controllable transport pneumatic system with a suction-air-based transport unit for the top substrate. This allows the transport apparatus to be adjusted automatically, in addition to the rear edge separating apparatus. The suction-air-based transport unit preferably has a suction drum and/or some other suction-air-powered transport pneumatic system. The transport pneumatic system is preferably associated with a motor system, which can likewise be adjusted in an automated form. Furthermore, a transport motor system which can additionally be controlled automatically can advantageously be provided, for example so-called extraction rollers.
The compressed-air-based separating unit preferably has at least one, that is to say a number of loosening nozzles, and/or at least one, that is to say a number of separating nozzles. Separation of the top substrate can be achieved in a particularly advantageous manner by fitting a separating nozzle above one or the number of loosening nozzles. A separating nozzle makes it possible to ensure that an air cushion is produced between the top substrate, which has been loosened by a loosening nozzle, on the one hand and the substrates located underneath it, on the other hand.
The suction-air-based separating unit which, in particular, has a lifting function, preferably has at least one, that is to say a number of suction cups or suction caps, and/or other suction means which, in particular, are in the form of pans. The top substrate can therefore advantageously be raised in order to separate it from the stack. A separating unit is preferably in each case associated with a corresponding mechanism and/or motor system for controllable adjustment and further operation in an automated form.
The separating mechanism preferably has at least one sprung separating element, preferably a leaf spring, which is able to restrain the further substrates once the top substrate has been raised beyond the resistance of the leaf spring. This makes it possible to prevent so-called multiple feeds.
The stack is preferably arranged on a lifting table.
For transmission of the parameter information for the initial adjustment at least to the compressed-air-based separating unit, to the suction-air-based separating unit, to the separating mechanism and to the separating motor system, the feed and separation system has control lines which are connected in particular to the control unit and are preferably part of a bus system. For this purpose, the control unit, the pneumatic system and the motor system have appropriate interfaces for coupling of a control line. This allows data transmission in an effective expedient manner, matched to the requirement, between the control unit and the pneumatic system and motor system to be controlled.
The parameter information is preferably stored in a memory module. In particular, this is variable parameter information which is stored in an accessible memory module. This has the advantage that parameter information can be adapted and changed in the memory module depending on the environmental conditions, for example during operation.
The feed and separation system preferably has an operator unit, which in particular is connected to the control unit, in particular for selection and/or variation of the substrate type, in particular of the paper type, and/or of the parameter information. This has the advantage that this allows selection of, modification to or addition to parameter information both manually and by the control unit, for example the addition of new substrate types or the like. For example, the parameter information can be made available at the operator unit as a selection table.
The feed and separation system preferably has a monitoring sensor system which is connected in particular to the control unit, in particular a substrate path sensor and/or a multiple pulling-in sensor. This is preferably used for monitoring of the feed and/or separation operation. In principle, one development of the invention provides for the capability for feed and/or separation operation to be controlled specifically, to be precise by parameter information being adapted for example by feeding the values determined by the monitoring sensor system to the control unit, for example in such a way that the throughput of the feed and separation system is increased. If required, the throughput can also be reduced, for example in a situation in which the aim is matching to handling systems which have a lower throughput. By way of example, this may be a printer or the like.
In one particularly preferred development of the invention, the substrate-dependent, in particular paper-dependent, parameter information is based on the substrate type, in particular paper type. In the simplest case, this means that specific parameter information for adjustment of the system can be made available by the control unit relating to the selection of a substrate, in particular a paper type, defined, for example, by the manufacturer. For example, parameter information associated with a specific substrate type or paper type can be stored in a selection table.
Furthermore, it has been found to be advantageous for the substrate-dependent, in particular paper-dependent, parameter information to be based on the substrate characteristic, in particular the paper characteristic, that is to say in addition to or as an alternative to parameter information which, for example, is stored in a selection table and is associated with a specific substrate type, or paper type, it is also possible to provide parameter information relating to the substrate characteristic, in particular the paper characteristic. This allows the system to be adjusted such that it is matched to the specific environmental conditions. Preferred characteristics of the substrate or of the paper are selected from the group comprising: weight, in particular weight per unit area (g/m2), thickness, in particular paper thickness, bending strength, surface roughness, ripple, static and/or dynamic friction values, length, width, temperature, moisture.
In one particularly preferred development of the invention, the feed and separation system has a corresponding sensor system for recording of one or more parameters relating to the characteristics of the substrate.
For the purposes of one particularly preferred development, the parameter information comprises adjustment parameters which are selected from the group comprising:
airflow rate and/or distance between the compressed-air-based separating unit, in particular pressure and/or lateral and/or upper distance, between the compressed-air-based separating unit and the stack,
airflow rate and/or distance between the suction-air-based separating unit, in particular pressure and/or upper distance, between the suction-air-based separating unit and the stack,
distance between the mechanical separating unit, in particular height and/or lateral distance, between the mechanical unit separating and the stack.
The above-mentioned adjustment parameters have been found to be particularly critical, and can be measured well at the same time. They are advantageously used for adjustment of the system on the basis of the concept according to the invention. Surprisingly, it has been found that the adjustment of these adjustment parameters ensures complete adjustment of the system. In particular, the system can be controlled completely automatically by regulation of these adjustment parameters, with virtually no further manual actions.
Furthermore, it has been found to be advantageous for the parameter information to comprise further adjustment parameters, which are chosen from the group comprising:
height of a lifting table, in particular height of the substrates situated on the lifting table to a sensor positioned absolutely,
distance, in particular the upper and/or lateral distance, between the rear edge separating apparatus and the stack,
distance between a stack side holder and the stack.
According to one of the two above-mentioned developments, the feed and separation system preferably has a sensor system for recording one or more of the adjustment parameters, in particular distance measurement devices, height sensors, air-pressure and airflow rate sensors.
For the purposes of one particularly preferred development, the feed and separation system has a regulation module, which is connected in particular to the control unit, for demand-dependent adaptation of the parameter information and/or readjustment of adjustment parameters, in particular of at least the compressed-air-based separating unit, the suction-air-based separating unit, of the separating mechanism and of the separating motor system during feed and/or separation operation. This has advantages if the environmental conditions do change, in particular if the sensor system mentioned above detects a change in one environmental condition. This also has advantages if the feed and separation power changes, in particular if the sensor system mentioned above detects a change in the feed and separation power. The regulation module allows adaptation of the parameter information during operation, and this adaptation can still be used for further operation runs in similar environmental conditions or power states. The system can be readjusted automatically during operation.
Further advantageous developments of the invention relating to the method can be found in the dependent claims and, in detail, indicate advantageous options for implementation of the method according to the explained concept for the purposes of the objective, as well as further advantages relating to this. The invention also covers a computer program product for carrying out the method, and a memory medium.
Exemplary embodiments of the invention will now be described in the following text with reference to the drawing. The aim of the drawing is not necessarily to illustrate the exemplary embodiments to scale but in fact the drawing is in a schematic and/or slightly distorted form, in order to explain the invention. With regard to supplements to the teaching which can be identified directly from the drawing, reference is made to the relevant prior art. In this case, it should be remembered that many modifications and changes can be implemented with regard to the form and the detail of an embodiment without departing from the general idea of the invention. The features of the invention as disclosed in the description, in the drawing and in the claims may be significant to the development of the invention both individually and in any given combination. The general idea of the invention is not restricted to the exact form or the detail of the preferred embodiment illustrated and described in the following text nor is it restricted to a subject matter which would be restricted in comparison to the subject matter claimed in the claims. When dimension ranges are stated, values within the stated limits are also intended to be disclosed as limit values, and then used and claimed as required.
In order to assist understanding of the invention, one preferred embodiment of the invention will now be explained with reference to the figures of the drawing, in which:
As a system illustration,
The rear edge separating apparatus 10 will be described in more detail in conjunction with the following figures. The transport apparatus 20 in the present case has a suction drum 21 (which is driven by a stepping motor which is not illustrated in any more detail) as well as extraction rollers 23. The system 1 furthermore has a control unit 30. This is able in particular to control the motor system and the pneumatic system of the rear edge separating apparatus 10, and of the transport apparatus 20, via a control bus 40. In order to control the pneumatic system, the control unit 30 is also connected via the control bus 40 to a pressure and vacuum unit 50. In the present case, the lifting table 60 can also be caused to raise and lower the stack 5, via a lifting table motor 61, via the control unit 30 and by means of the control bus 40. The control unit 30 is also connected to an external operator unit 31 and/or to an internal operator unit 33. The operator units 31, 33 allow parameter information for adjustment of the system 1 to be selected and displayed via a mask 35 which is provided by an appropriate computer program. Details about the paper characteristic are already known to the system 1. A user can use the selection mask 35 of the external control unit 31 or internal control unit 33 to signal a standardized paper type to the system 1, for which characteristics such as weight, thickness, bending strength, surface roughness, area, length, width of the paper are stored in an appropriate table. Further characteristics, which are dependent on the environment, such as the ripple, static and/or dynamic friction values of the paper, can be recorded via a sensor system 70. Further sensors, which are not shown in
Furthermore, the rear edge separating apparatus 10 has an automatically adjustable and controllable separating motor system, with the motor 16A being used for adjustment and readjustment of the amount of air to the loosening nozzles, the motor 16B being used for adjustment and readjustment of the amount of air to the separating nozzle. The height position of the loosening nozzle 11A can be adjusted and readjusted via a further motor—not illustrated here. The automatically controllable separating motor system also has a motor 17 for horizontal movement and a motor 18 for vertical movement of the entire rear edge separating apparatus 10, and these act via a suitable linkage 19. The horizontal movement process can be carried out via a toothed rod, via a belt drive or via a cable run.
In the present case, the rear edge separating unit 10 has a compressed-air-based separating unit with one or more loosening nozzles 11A and one or more separating nozzles 11B, in the present case one separating nozzle 11B. The loosening nozzles 11A are designed to loosen approximately 2 to about 30 sheets in the top part of the stack 5, and are based on an air-powered nozzle mechanism in order to reduce or cancel out the adhesion and friction of the top sheets. These can stick to one another by gravitation and/or static charging, which can occur during the separating process.
Furthermore, a suction cup mechanism 12 is provided which is controlled by reduced pressure in the feed cycle and first of all sucks up the sheet 3 which is underneath it, and is therefore the top sheet 3, in the stack 5, and is then drawn back with this suction resistance into the guide in the suction cup plunger, damped by a compression spring, with the top sheet 3 then being raised through about 5 to about 20 mm.
Furthermore, the rear edge separating apparatus 10 has separation, provided by means of a leaf spring 13, of the top sheet 3 at the rear edge 9 from the next sheet, with the fingers of the leaf spring 13, which rest on the rear edge of the top sheet 3 before the suction process, sliding off the rear edge of the next sheet while the top sheet is being lifted off the stack 5, in order to restrain this next sheet together with the sheets located underneath it.
Furthermore, the rear edge separating apparatus 10 has a separating nozzle, which is placed centrally between the loosening nozzles 11A, in order to produce an air cushion between the top sheet 3 and the sheets underneath it.
The horizontal and vertical drive 17, 18 for the rear edge separating module 10 is provided in order to position the rear edge separating module 10 relative to the stack 5.
The sheet removal and transport device 20 comprises a suction drum 21 which is driven by a stepping motor 22, is at a fixed height and is arranged centrally above the sheet front edge 8. The top sheet 3 is sucked up from the stack 5 against the lower face of the drum 21 by reduced pressure, which is applied via the arrangement of suction nozzles on the drum lower face 21, and is held continuously at this height. This sheet is conveyed tangentially in the direction 7 of the exit rollers 23 by the force of the reduced pressure and the friction of at least two friction belts, which revolve on the drum 21, with the air cushion that is produced by the separating nozzle 11B between the top sheet 3 and the next sheet first of all raising this sheet above the separating sheet 25, furthermore ensuring minimal frictional resistance between the sheets, and thus allowing sheet movement with only a small amount of slip with respect to the suction wheel circumferential speed.
As part of a sensor system 70, distances between the rear edge separating apparatus 10 and the stack 5 are detected via a sensor 71 for indication of the top distance and a sensor 73 for indication of a lateral distance. The sensor 75 records the distance between the stack 5 and the suction roller 21.
The throughput of the system 1 can be monitored by a paper path sensor 76 and a sensor 77 which records multiple inputs. The output roller unit 23 accepts the sheet 3 transported over the suction wheel 21 in a constant manner or on a sensor-controlled basis, with this sheet 3 being guided in the transport direction 7 if required obliquely and/or with an offset over further roller pairs (not illustrated here) to the output into the device for processing the paper further, for example a printing, copying or scanning device, which will not be described in any more detail here.
The multiple sheet input sensor 77 (also referred to as a multipick sensor) is fitted behind the output rollers 23 and is able to identify a multiple input, either as an ultrasound detector or as a thickness sensor, with the aid of strain gauges. Depending on the chosen setting of the operator unit, this can immediately stop the rest of the separation process and/or can signal this to the user via the operator unit 31.
The pressure production and vacuum unit 50 has a compressor 53 and/or a reduced-pressure generator 57 in order to produce compressed air for the rear nozzles 11A, 11B. A reduced-pressure generator 57 for suction air is coupled to the compressor 53 and can be switched on or off via the electromagnet 56.
When the suction air is switched on, this air can be passed either to the suction cup 12 or to the suction drum 21 alternately via the valve arrangement 51 with the aid of the further electromagnet 55.
Part of the motor system for the transport apparatus 20 is the motor 22—for the suction roller and the motor 24 for the output rollers 23—both of which are preferably in the form of stepping motors.
At the output of the system 1, a separating wall 25 and an output paper guide 26 assist further transportation of the top paper 3.
The system 1 rests on a base plate 2. The base plate 2 supports the system 1 which, apart from this, is held in a frame 4.
The process of loading the system 1 to the start of the automated raising of the stack 5 is illustrated in
In principle, a new paper type is selected on the operator unit 31. The previous paper type may, for example, be confirmed. After this, a control knob is operated on the drawer 6. The lifting table 60 moves downwards and unlocks the lock for pulling out. The rear edge separating unit 10 moves horizontally to the rear initial position, and vertically to the initial position, that is to say the uppermost possible position.
When a signal lamp on the drawer 6 illuminates, the drawer can be pulled out as far as the stop. The paper width adjuster 72B can be opened when the intention is to use wider paper than in the past. After insertion of 10 to 15 sheets and before the entire supply container is filled, the manual paper adjuster is moved in to be flush with the width of the sheet thus also resulting—by mechanical coupling in the present case—in the further side stops 72 of the stack side holder moving together. This is intended to ensure that the paper does not bulge upwards. The paper width is in this case automatically detected by the distance sensor 72A adjacent to the paper width adjuster 72B of the stack side holder. The distance sensor 72A of the sensor system 70 is able via an associated linear electrical resistance, as explained above, to indicate the width of a paper 3 by moving against the paper stack 5, manually or automatically. This distance sensor 72A is in the form of an electrical slide resistance for paper-width measurement, and is fitted in the base plate of the lifting table 60, parallel to the stack width adjuster 72B. The side stop for the paper width adjuster 72B is operated manually, while the other three side stops 72 are readjusted automatically. The paper sheet width is detected automatically by the above-mentioned resistance slide, which is mechanically coupled to the movement path of the side stop 72B and indirectly measures the paper sheet width via the resistance.
When the system 1 is in the state shown in
With reference to the operating states illustrated in
After this, the horizontal movement process as shown in
As shown in
As shown in
The height position, as illustrated in
Furthermore, the vertical position of the loosening nozzles 11A for the top 8 to 15 sheets is predetermined via the number of steps of the motor 16A for the loosening nozzle 11A as a function of the paper type, that is to say the vertical sheet position is predetermined by the controller 30 as a function of the paper type.
As shown in
As shown in
As shown in
The operating state shown in
As shown in
The restraint force for the next sheet is predetermined by the controller 30 as a function of the paper type by means of the spring 13. This is done by the length of the separating spring fingers entering the paper surface with respect to the rear edge 9 of the stack 5. This is achieved via the actuating motor 13′, which is illustrated in
The lower
If a voltage level is overshot or undershot during the raising of the top paper 3 above the spring tips 13A, 13B, it is possible to determine as a function of the substrate whether the top sheet 3 is being pulled correctly over the spring tips 13A, 13B (stress/time diagram of the strain gauge in
By way of example,
In a situation such as this, the spring 13 can be moved back from the paper surface by the motor 13″, which then once again leads to the top sheet 3 being pulled off as intended (
In consequence, the air ejected from both the loosening nozzle 11A and from the separating nozzle 11B can be varied or, preferably, the distance between the spring 13 and the rear edge 9 of the paper stack 5 can be varied. The latter is done by means of the motor 13′. In principle, the distance between the spring 13 and the rear edge 9 of the paper stack 5 is preset by the controller 30. If the paper is relatively soft, the spring 13 can enter the sheet area to a deeper extent, and to a shallower extent if the paper is relatively hard.
The settings which have been explained with reference to
Unit
MRSS Motor rear edge separator spring initial setting
MRSA Motor rear edge separator nozzle air initial setting
MRDA Motor rear edge separator divide nozzle air initial setting
MRSP Motor rear edge separator side nozzle position initial setting
MRHA Motor rear edge separator height adjustment initial setting
HAPOS Suction cup incremental high sensor initial setting
The MRHA value in this case governs the operating state, as is shown in
As is also shown in
As the piston 54 is raised, the channelized airflow from the separating nozzle 11B can raise the top sheet 3 into the sheet center and to the level of the lower face of the suction wheel 21.
The weight of the weight-loaded distance sensor 71 in the form of an analog switch and that of the lever 74, whose function is to act as a balance weight (hold-down drag lever), ensure that, in this case, the corners of the sheets remain together at the sheet end area, and do not become loose. The separating nozzle 11B, which is likewise supplied with compressed air, acts at this time via a mechanical shutter 14, which is attached to the piston 54.
As shown in
The suction cups 12 therefore no longer continue to firmly hold the top sheet 3 of the stack 5. The top sheet 3 of the stack 5 is thus drawn by the suction air against the suction wheel 21, which is illustrated in more detail in
As shown in
When the front edge of the first sheet 3 reaches the paper path sensor 76, as shown in
The process described above allows automatic readjustment, as required, of the following adjustment parameters, and readjustment of the corresponding units during the feed process:
In summary, the particularly preferred embodiment makes it possible for a controller 30 to adjust the feed system 1 depending on the paper type used, and to operate it in an optimized manner. In order to convert a substrate type selected by the user on the operator unit 31, electrical setting values for the above-mentioned components of the feed system 1 can be passed on via the control bus 40 as a control signal. In detail, this relates to a lifting table motor 61 as explained above, to a motor 17 for the horizontal position 17 and to a motor 18 for the vertical position of the rear edge separating unit 10, to a motor 13′ for the horizontal position of the spring 13, to a motor for controlling the amount of air for the loosening nozzles 11A, to a motor for the amount of air for the separating nozzle 11B, to a motor 16A, 16B for the height position of the loosening nozzle 11A, and of the separating nozzle 11B.
Furthermore, the controller 30 allows specific application of the suction air via the electromagnet 56, deflection of this suction air via the electromagnet 55 either to the suction cups 12 or to the suction wheel 21, with this being done using the valves 51A and 51B, which can be switched alternately.
The controller 30 is designed to accept and process sensor signals from the sensor system 70, in particular the distance sensor 75 for a height at the suction drum of the distance sensor 71 for a height at the rear edge separating apparatus 10, the paper path sensor 76 at the output of the paper path, the strain gauge 13′″ at the spring 13, and the sensor 77, which is in the form of a multipick sensor.
The controller 30 is also designed to control the amount of compressed air for the rear separating nozzle 11B, to apply the suction air to the suction cup 12 or the suction wheel 21, and to switch the suction air from the suction cup 12 to the suction wheel 21.
The controller 30 is designed to accept and interpret the status data from the sensor system 70 and to pass on feed-relevant data to the external operator unit 31, or to an internal operator unit 33.
In summary, the invention relates to a pneumatic feed and separation system 1 for flat substrates such as papers and the like in a stack 5, and to a corresponding method. The system 1 has: a rear edge separating apparatus 10 for separation of a top substrate 3 from the stack 5 in the area of the rear edge 9 of the stack 5 in the transport direction 7; a transport apparatus 20 for the top substrate 3 in the area of the front edge 8 of the stack 5 in the transport direction 7; and a control unit 30. In order to ensure automatic adjustment of the system 1, in particular automatically optimized operation of the system 1, the invention provides that the rear edge apparatus 10 and/or the transport apparatus 20 comprise/comprises an automatically controllable pneumatic system—in particular with a compressed-air-based separating unit and a suction-air-based separating unit, in particular an automatically controllable separating mechanism with a restraint function for substrates below the top substrate 3, in particular a suction-air-based transport unit—and an automatically controllable motor system. The control unit 30 is designed for automatic presetting of substrate-dependent parameter information—in particular at least for the compressed-air-based separating unit, for the suction-air-based separating unit, for the separating mechanism, for the separating motor system and for the transport unit—and the associated pneumatic system and/or motor system are/is designed for automatic adjustment thereof on the basis of the parameter information.
Number | Date | Country | Kind |
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10 2006 016 100.9 | Apr 2006 | DE | national |