The invention relates to a pneumatic motor for a feed pump. The invention further relates to a method for operating the pneumatic motor.
Feed pumps driven by a pneumatic motor are used in many sectors for pumping liquids. The pneumatic motor has, in these cases, a motor cylinder and a motor piston, which is arranged in the motor cylinder such that it can move up and down, and to which compressed air is applied. A delivery pressure of the feed pump is proportional to the pressure of the compressed air.
By means of a valve unit arranged on the motor piston in combination with upper and lower stop means for the valve unit, the stroke direction of the motor piston is automatically reversed in the pneumatic motor. When the valve unit is in a first valve position, the compressed air provides for a downward movement of the motor piston. Conversely, when the valve unit is in a second valve position, the motor piston moves in the opposite direction, i.e. the compressed air provides for an upward movement of the motor piston. When the valve unit strikes the upper stop means in the upward movement, which means being in the form of a fixed upper end stop, the valve unit is switched from the second valve position to the first valve position, as a result of which the upward movement is changed to the downward movement. Upon reaching the lower stop means, which means being in the form of a fixed lower end stop, the valve unit is switched from the first valve position to the second valve position. Accordingly, this also results in the stroke direction of the motor piston being reversed.
In order to ensure that the valve unit is reliably switched, it is known from the prior art to couple the valve unit to a rocker mechanism having a spring. This spring is tensioned when the valve unit or the coupling between the rocker mechanism and the valve unit hits one of the two end stops so that said spring is ultimately relaxed in an abrupt manner. The energy released in the process is used to reliably switch the valve unit. The tensioning of the spring requires, however, a certain level of pressure for the compressed air acting on the motor piston, and therefore the motor piston does not come to a standstill immediately before its end positions. Furthermore, there is a drop in the delivery pressure before the end positions of the motor piston, since a significant portion of the energy provided by the compressed air is required for tensioning the spring.
Therefore, due to the proportionality between the delivery pressure and the pressure of the compressed air that acts on the motor piston, the pneumatic motor cannot be readily used in applications in which it is desirable for the feed pump to have a low delivery pressure. An additional pressure regulator for the liquid, which is connected downstream of the feed pump, can reduce the delivery pressure to the desired level. Furthermore, the pressure regulator can respond to the drop in the delivery pressure caused by the spring being tensioned. Nevertheless, the additional pressure regulator for the liquid results in significant additional costs and increased complexity.
Therefore, the problem addressed by the invention is to provide a pneumatic motor for a feed pump that has a simple design and allows the feed pump to have a low delivery pressure.
The problem addressed by the invention is solved by the combination of features according to claim 1. Embodiments of the invention can be found in the claims dependent on claim 1.
According to the invention, the pneumatic motor is provided with an active stroke-switching system, which comprises a switching cylinder and a switching piston that is movably arranged in the switching cylinder and is coupled to the valve unit. The switching piston assumes the function of the end stops from the pneumatic motor known from the prior art, but with the difference that the switching piston is not fixed, but rather actively moved so as to reverse the stroke direction of the motor piston. As a result, the time required for switching the valve unit can be reduced such that, even at low delivery pressures of the delivery pump, the motor piston is not at a standstill (for a prolonged time period) when the stroke direction is being reversed, which prolonged standstill would have a negative effect on the stability of the delivery pressure. Although the static forces which are necessary for switching the valve unit and which correspondingly act on the motor piston are not reduced by the active stroke-switching system, the time required for switching the valve unit is significantly reduced by comparison with the passive stroke-switching system comprising fixed end stops. It has been found that the valve unit being switched actively and thus more quickly has no influence, or only a very small influence, on the course of the delivery pressure of the feed pump. In addition, the time for switching the valve unit and the piston speed of the motor piston are disassociated by means of the active stroke-switching system. Therefore, the delivery pressures can be significantly reduced by means of the active stroke-switching system, since no additional delivery pressure is required for the stroke switching. Delivery pressures of less than 10 bar can therefore be achieved. The pressure of the compressed air may assume values of below 2 bar (preferably 0.5 to 1.5 bar), for example. By comparison with a “conventional” pneumatic motor which comprises fixed end stops and is operated at a pressure for the compressed air of approximately 3 bar and above, this entails a reduction in the pressure of the compressed air and thus in the delivery pressure of the feed pump by a factor of greater than 2 or approximately 6.
In other words, the switching piston and its targeted pressurization at least partially form the upper and lower stop means, by means of which the valve unit is switched.
A movement axis of the switching piston can coincide with a movement axis of the motor piston. As a result, the valve unit to be switched and the switching piston can be coupled to one another in a simple manner, if the valve unit is arranged on the motor piston and moves therewith within the motor cylinder. In this case, the first valve position and the second valve position of the valve unit relate to positions of the valve unit relative to the motor piston. A switching path of the valve unit (path between the valve positions) preferably extends in parallel with the movement axes of the switching piston and the motor piston.
In one embodiment, the active stroke-switching system comprises a switching valve which provides for a downward movement of the switching piston in a first switching position and for an upward movement of the switching piston in a second switching position. In this case, in the first switching position, a first or upper cylinder chamber of the motor cylinder can be pressurized, while at the same time a second or lower cylinder chamber of the motor cylinder remains pressurized. The pressurization occurs through the motor piston from the lower cylinder chamber. When the switching valve is in the second switching position, the second cylinder chamber of the motor cylinder remains pressurized and the first cylinder chamber of the motor cylinder is depressurized. Regardless of the orientation and position of the motor piston, the downward movement of the switching piston should be the movement of the switching piston in which the first cylinder chamber of the switching cylinder gets larger and the second cylinder chamber gets smaller.
The switching valve can depressurize the switching piston in a third switching position. In the corresponding embodiment, this means that both the first cylinder chamber and the second cylinder chamber of the switching cylinder are depressurized. The third switching position is preferably a spring-loaded rest position of the switching valve, i.e. a position assumed by the switching valve automatically.
In one embodiment of the invention, the switching piston is connected to a rocker mechanism which comprises an energy storage means and acts on the valve unit. The energy storage means can be designed as the above-described spring, which absorbs and stores energy by being tensioned and is able to release said energy again relatively quickly. The connection of the switching piston to the rocker mechanism or at least to part of the rocker mechanism may be rigid, for example achieved by a switching piston rod extending between the switching piston and the rocker mechanism.
The upper stop means can comprise a fixed upper end stop on the switching cylinder. This upper end stop can be designed, for example, as the upper end wall of the switching cylinder, which defines the first or upper cylinder chamber. Accordingly, the lower stop means can also comprise a fixed lower end stop. Therefore, even if the first cylinder chamber is not pressurized, which, in normal operation of the pneumatic motor according to the invention, results in the stroke direction being switched from the upward movement to the downward movement of the switching piston, the pneumatic motor can in principle continue to be operated in an emergency operation mode (for example if actuation of the control valve fails). The switching piston hits the upper end wall of the switching cylinder, as a result of which the valve unit is switched in a manner analogous to that in the conventional pneumatic motor. In the emergency operation mode, however, the conditions relating to delivery pressure and delivery rate, as in a conventional pneumatic motor without an active stroke-switching system, should once again be observed. However, this embodiment requires only minor changes to the conventional pneumatic motor, with the advantage that, in the operating mode of the pneumatic motor according to the invention, the conventional operating mode involving the fixed end stops can be readily reverted to.
The active stroke-switching system can comprise a controller and a first proximity switch arranged on the switching cylinder, the controller being designed to switch the switching valve to the first switching position when the switching piston reaches the first proximity switch in the upward movement. The first proximity switch can be connected to the controller via a signal line. In the first switching position, the upper cylinder chamber is pressurized, and therefore the switching piston performs a downward movement in the switching cylinder, which counteracts the upward movement of the motor piston that is still being performed. The valve unit is switched by the downward movement of the switching piston to the first valve position, as a result of which the upward movement of the motor piston is stopped and the downward movement of the motor piston is started.
The stroke-switching system can comprise a second proximity switch, the controller being designed to switch the switching valve to the second switching position when the switching piston reaches the second proximity switch in the downward movement. A further signal line is preferably provided between the second proximity switch and the controller. Due to the second switching position of the switching valve, the second or lower cylinder chamber remains pressurized and the first or upper cylinder chamber is depressurized, and therefore the valve unit is actively switched by a movement of the switching piston in this case too.
The controller can be designed to temporarily hold the switching valve in the first switching position or in the second switching position. When one of the proximity switches is reached, the switching valve can apply pressure to the first or second cylinder chamber of the switching cylinder for a time period of, for example, 0.5 to 1 sec. This duration is sufficient to switch the valve unit or to tension the spring of the rocker mechanism to such an extent that said spring is ultimately relaxed in an abrupt manner and thereby switches the valve unit. The switching piston can be depressurized between the proximity switches such that it moves synchronously with the motor piston. Only when the valve unit is switched does a relative movement occur between the switching piston and the motor piston.
Another problem addressed by the invention, namely that of providing a method for operating the above-described pneumatic motor according to the invention, is solved by claim 10. According to claim 10, the force generated by the switching piston is greater than the force required for switching the valve unit. As a result, the speed of the motor piston and the speed of the switching piston are disassociated when switching the valve unit, as a result of which the valve unit can be switched more quickly.
When the switching pressure is applied to the switching piston, the time period can be divided into a first phase, in which the switching pressure acts on the motor piston indirectly via the switching piston and the motor pressure acts on the motor piston in the opposite direction, and a second phase, in which the switching pressure acts on the motor piston via the switching piston and the motor pressure acts on the motor piston in the same direction. The first phase can amount to 60 to 80% of the time period, whereas the second phase correspondingly lasts for 40 to 20% of the total time period. In the second phase, an additional energy can be supplied to the motor piston via the switching piston, which energy corresponds to the energy lost during the tensioning and relaxing of the spring of the rocker mechanism (compensation for the hysteresis losses of the spring).
The invention is described in more detail with reference to an embodiment shown in the drawings, in which:
By means of the pneumatic motor 1, it is possible, for example, to drive a feed pump which pumps a viscous liquid, such as a liquid adhesive, at a comparatively low delivery rate (<500 ml/min). The delivery pressure of the feed pump is preferably below 30 bar. The feed pump is not discussed in any more detail below.
Proceeding from
As can be seen in
When the switching valve 57 is in the switching position shown in
When the switching valve 57 is in a first switching position, in which it would be switched to the right in the view of
In a second valve position, in which the switching valve 57 would theoretically be switched to the left in
The active stroke-switching system 50 further comprises a first proximity switch 61 and a second proximity switch 62, which are connected to the controller 56 via signal lines 63 and 64, respectively. The proximity switches 61, 62 are fastened to the switching cylinder 51. The first proximity switch 61 may also be referred to as the upper proximity switch, since it is arranged on the switching cylinder 51 so as to be above the second or lower proximity switch 62.
If the motor piston 11 is in the upward movement 19, the switching piston 52 approaches the first proximity switch via the switching piston rod 53. In this case, the valve unit 30 is in the second valve position, in which the upper motor piston chamber 13 is vented. If the switching piston 52 then reaches the first proximity switch 61, said switch sends a signal to the controller 56 via the signal line 63, which controller then switches the switching valve 57 from the third position shown in
If the controller 56 fails, the control valve 57 remains in the position shown in
Number | Date | Country | Kind |
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10 2017 211 269.7 | Jul 2017 | DE | national |
Number | Date | Country | |
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Parent | PCT/EP2018/067974 | Jul 2018 | US |
Child | 16732773 | US |