Pneumatic projectile launching apparatus with partition apparatus and opposed-piston regulator

Information

  • Patent Grant
  • 6520171
  • Patent Number
    6,520,171
  • Date Filed
    Thursday, February 7, 2002
    23 years ago
  • Date Issued
    Tuesday, February 18, 2003
    22 years ago
Abstract
An improved pneumatic launching apparatus is disclosed having both a partition apparatus for enabling a projectile, such as gelatinous-filled capsules used in paintball, to be loaded and readied for expulsion without applying mechanical force and an improved venting-pressure regulator. When the partition apparatus is in a withdrawn, or open, position, an aperture is exposed to allow a projectile of complimentary size and shape to drop into the firing chamber. The shape of the partition is such that a next projectile is gently cradled and separated from the firing chamber during a closing movement. Further, the partition preferably creates a seal that significantly inhibits the escape of pressurized gas during a firing operation. The venting-pressure regulator utilizes opposed pistons with an escape mechanism to allow venting to occur without requiring a separate adjustment.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to compressed gas powered guns or projectile launching apparatuses that propel projectiles, and more specifically to an improved method of loading and readying for expulsion a gelatinous filled capsule.




2. Description of Prior Art




Numerous types of compressed gas powered guns have been developed for use in areas such as marking stock animals, non-lethal crowd control, and the tactical sport of paintball. Marking guns typically use compressed gas to fire a gelatinous capsule containing a marking material which breaks on impact with a target.




Compressed gas guns have attained widespread use in the recreational sport of paintball, an activity in which teams compete against each other. When a player is marked by the opposing team with a gelatinous capsule or pellet, commonly called a paintball, the player is eliminated from the game.




These guns, commonly called paintball markers, generally use a compressed gas cartridge or cylinder as the power source. A paintball pellet, the gelatinous capsule, is propelled from the marker. The paintballs, break on impact with the target, dispersing the material to mark the target.




In general, the prior art compressed gas guns, such as those used for paintball, include a typical firearm-type loading mechanism called a bolt to push the projectile into a barrel before firing and a firing mechanism involving a spring loaded, large mass, hammer used to strike an exhaust valve. There are several distinct disadvantages to these designs:




a.) the bolt configuration is not conductive to loading the paintball pellets because the geometry of a bolt and a falling sphere are conductive to trapping a projectile as the bolt moves forward;




b.) the bolt is predisposed to jamming when capsules are broken while entering the firing chamber;




c.) the bolt and hammer both require extensive maintenance in the form of lubrication and cleaning;




d.) the bolt and hammer have a great amount of reciprocating mass, the momentum of which inhibits accuracy; and




e.) they do not use compressed gas efficiently.




The disadvantages of the prior art are described in more detail in the following paragraphs:




a.) In standard bolt design, as a projectile is readied to be loaded, a front view looks like a figure eight with the bottom circle being the firing chamber and the top circle being the projectile to be loaded. As the projectile begins to load, the point of overlap of the ball and the bolt increases. The bolt has no natural lifting or lowering geometry and therefore, cuts, chops, or squashes the projectile.




b.) The bolt-type mechanism's geometry and movement break the gelatinous capsules. Ideally, a projectile will fall completely into an area known as a breech, the area the ball rests in before being forced into the barrel, by the bolt moving forward. One common problem occurs when the bolt moves forward before the pellet is entirely in the breech, and the bolt crushes the paintball. Once the pellet is crushed, the shell and the gelatinous fill are squirted up into the feed conduit, possibly destroying other pellets, into the breech of the gun, and on the bolt itself, possibly impairing function of the gun. The bolt-type mechanism can also lead to jamming the gun. In some cases, the shell of the broken paintball can become trapped between the bolt and the breech wall and prevent the movement of the bolt, effectively preventing the gun from functioning until it is dismantled and cleaned. Original compressed gas guns had the same problem; however, because they used a hand pump method to move the bolt, reset the hammer, and load pellets. Because it happened more slowly, the problem was not as acute. However, the development of semi-automatic firing increased the rate of fire and augmented the problem of damaging pellets as they load.




c.) Typical compressed air guns which use bolts, shuttles, or breech blocks—all of which usually have large mass and move far and fast—require constant maintenance to ensure the bolt and breech are free of debris that may inhibit their movement as well as requiring extensive lubrication to ensure proper operation.




d.) The large-mass bolt must be moved back and forth to allow feeding of the next projectile. This action creates a source of movement in the gun. A second source of movement in the gun occurs as the large-mass hammer is slammed against the valve to create the exhaust cycle. These motions create a jerk before and during the firing cycle that greatly impairs the accuracy.




e.) Bolt mechanism designs use a small amount of gas to reset the bolt and/or hammer or to cycle a secondary valve to reset the bolt and hammer. That gas is exhausted externally and is not used to propel the projectile.




Therefore, it is desirable to provide an improved pneumatic gun or launching apparatus design which eliminates the bolt and hammer, thus eliminating pellet breakage and jams caused by breakage, reducing part ware, and maintenance while improving accuracy.




Prior art has failed to solve this problem because no design to date has effectively eliminated heavy moving parts and effectively employed an alternate means to load the projectiles and activate the exhaust cycle.




In addition, prior art compressed gas guns, such as those used for paintball, include a standard regulator which has several disadvantages:




a.) They employ face seals which commonly trap debris;




b.) The sealing point of the regulator is inconsistent. Because the face of the sealing surface compresses the seal, over time, the point at which the regulator is set changes.




c.) The output is a diaphragm which has no relief mechanism for venting over pressure;




d.) If the regulator has a vent in the system, it requires a separate adjustment which is usually independent of the regulator adjustment.




SUMMARY




The present invention overcomes the problems of prior loading apparatus gun designs by providing an improved loading system that uses a moveable partition to separate a projectile in the firing chamber from the next projectile in the feed conduit and an improved single adjustment, opposed-piston, venting regulator. In accordance with one embodiment, the pneumatic launching apparatus includes a compressed gas source, a feed conduit, a firing chamber, a movable partition, an activation means for the partition, an opposed-piston regulator, and a firing means.




In this improved design, the moveable partition, which in the preferred embodiment is a small, generally flat plate with low mass, requires only a light actuating force. This actuating force or movement means can be pneumatic, magnetic, mechanical, or electronic. The actuating force is far less than that required to damage a projectile, such as a gelatinous-filled capsule used as a paintball. This design eliminates mechanical damage to projectiles as they load into the launching device and, in turn, eliminates jams related to broken projectile debris.




In addition, using low-mass parts that are actuated with low force allows increased accuracy due to greater stability while allowing for lower maintenance.




The design is efficient because all of the gas supplied into the system is used to propel the projectile. In addition, consistency of the launching apparatus is improved by using a single adjustment, opposed-piston regulator that vents overpressure and acts as a failsafe if an input seal fails.




These and other features and advantages of the invention will be more readily apparent upon reading the following description of a preferred embodiment of the invention and upon reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings, each related figure is identified by the figure number and an alphabetic suffix. Individual components within the figures are identified according to the number of the related figure and the number of the individual component.





FIG. 1

illustrates a pneumatic launching apparatus with attached barrel, compressed gas system, and projectile storage device.





FIG. 2

illustrates external components of the pneumatic launching apparatus.





FIG. 3A

illustrates passages and cavities within the main body of the pneumatic launching apparatus.





FIG. 3B

illustrates passages and cavities within the grip frame of the pneumatic launching apparatus.





FIG. 3C

illustrates passages and cavities within the gas system adaptor.





FIG. 4A

illustrates the assembled partition activation components in the discharged position.





FIG. 4B

illustrates the assembled partition activation components in the charged position.





FIG. 4C

illustrates the partition activation components in an exploded view.





FIG. 5A

illustrates the assembled exhaust valve components in the charged position.





FIG. 5B

illustrates the assembled exhaust valve components in the exhaust position.





FIG. 5C

illustrates the exhaust valve components in an exploded view.





FIG. 6A

illustrates the assembled transfer valve components in the open position.





FIG. 6B

illustrates the assembled transfer valve components in the closed position.





FIG. 6C

illustrates the transfer valve components in an exploded view.





FIG. 7A

illustrates the assembled regulator components.





FIG. 7B

illustrates the input assembly of the regulator in a detailed view.





FIG. 7C

illustrates the heart assembly of the regulator in a detailed view.





FIG. 7D

illustrates the output assembly of the regulator in a detailed view.





FIG. 7E

illustrates the regulator components in an exploded view.





FIG. 8A

illustrates the assembled safety and actuator components.





FIG. 8B

illustrates the safety assembly parts in an exploded view.





FIG. 8C

illustrates the actuator assembly parts in an exploded view.





FIG. 9A

illustrates the partition and activating means in a charged position from a top view.





FIG. 9B

illustrates the partition and activating means in a discharged position and feed conduit attaching holes.





FIG. 9C

illustrates the partition and activating means in a charged position from a side view.





FIG. 9D

illustrates the partition and activating means in a discharged position from a side view.





FIG. 10A

illustrates gas flow into the regulator past the input piston and the regulated pressure chamber.





FIG. 10B

illustrates the unregulated inlet gas being sealed from entering the regulated pressure chamber.





FIG. 10C

illustrates gas in the regulated pressure chamber venting excess pressure from the regulated pressure chamber.





FIG. 11

illustrates flow of regulated gas in the pneumatic launching device and relative position of affected components, actuator released, assembly charged.





FIG. 12

illustrates gas in the storage chamber being isolated as the actuator is partially pulled and the transfer valve rod enters its seal.





FIG. 13

illustrates the gas in the storage chamber being exhausted and propelling the projectile as the actuator is fully pulled.





FIG. 14

illustrates the relative position of affected components after exhaust of gas from the storage chamber as the actuator is fully pulled.





FIGS. 15A

, C, E, and G are shown in side views illustrating the sequence of a projectile entering the firing chamber as the partition transitions from open to closed and separates the projectile in the firing chamber from the others in the feed conduit.





FIGS. 15

B, D, F, and H are shown in orthogonal views illustrating the sequence of a projectile entering the firing chamber as the partition transitions from open to closed and separates the projectile in the firing chamber from the others in the feed conduit.





FIGS. 16A

, C, E, and G are shown in side views illustrating the sequence of a projectile that has not fully entered the firing chamber as it is cradled and lifted back into the feed conduit and as the partition transitions from open to closed isolating the projectiles in the feed conduit from the firing chamber.





FIGS. 16

B, D, F, and H are shown in orthogonal views illustrating the sequence of a projectile that has not fully entered the firing chamber as it is cradled and lifted back into the feed conduit and as the partition transitions from open to closed isolating the projectiles in the feed conduit from the firing chamber.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Features and Advantages




Accordingly, several features and advantages of this invention are related to the elimination of both the bolt and the hammer, which are large-mass moving parts. By using a small, low-mass, low-force activated partition to separate the projectiles as they load into the firing chamber of the launching apparatus, gelatinous capsules cannot be crushed, and therefore, this type of possible jam is eliminated.




a) The geometry of the movable partition takes advantage of complementary geometry which is conducive to lifting or lowering a projectile which has not fully transferred from the loading aperture to the firing chamber. The movable partition is formed so that it cradles and lifts or lowers the projectile rather than trapping or crushing it.




b.) The light, moveable partition moves forward with less force than required to crush a gelatinous capsule. Thus, the capsule, which is used as the projectile, remains intact. In the rare case that the partition closes directly on the diameter of the projectile, it might be held by the partition, the result being that the launching apparatus will exhaust without a projectile one cycle. The next cycle will release the projectile and allow it to load into the firing chamber.




c.) Since the moveable partition will not crush the projectile, debris from broken projectiles is eliminated and therefore will not jam the launching apparatus.




d.) Another feature and advantage of this design is reduced maintenance of the launching apparatus. There are fewer moving parts which have less mass and are activated with less force than a standard bolt-operated gun design; thus, there is less maintenance and replacement of parts.




e.) Because there is not bolt or hammer, there is less reciprocating mass which, in turn, creates less motion as the launching apparatus cycles. This results in improved accuracy of the launching apparatus.




f.) The design is efficient because all of the gas supplied into the system is used to propel the projectile.




g.) Consistency of the launching apparatus is improved by using an opposed piston regulator that vents overpressure.




A further advantage over prior art is the opposed-piston regulator design.




a.) Because the opposed piston regulator uses circumferential seals rather than face seals, there is less area to trap debris. Any debris which may enter the sealing area will simply be blown out in the next cycle.




b.) The opposed-piston regulator uses circumferential seals; thus, pressure is not applied to the seal in a way which would change the set operating point. The seal maintains its position, and the set point remains consistent.




c.) Unlike standard regulators, the opposed-piston regulator provides for an automatic venting mechanism for over pressure. If gas within the regulator expands or exceeds the set pressure for any reason, the pressure of the gas will continue to move the output piston to a point where the piston leaves its seal and vents overpressure until pressure normalizes and the piston returns to its seal, thus creating a failsafe mechanism.




d.) The opposed-piston design requires only one adjustment. Once the pressure within the regulator is set, any over-pressure within the regulator will automatically move the second piston and provide a venting mechanism without the need for a second adjustment.




These and other features and advantages of the invention will be more readily apparent upon reading the following description of a preferred embodiment of the invention and upon reference to the accompanying drawings.




Detailed Description of the Preferred Embodiment





FIG. 1

illustrates a projectile launching apparatus according to a preferred embodiment of the present invention which is compressed gas powered semi-automatic action apparatus capable of expelling projectiles of like size out of an attached barrel


102


. The common use of this apparatus is as a marker or gun to propel gelatinous capsules known as paintballs; however, the projectiles should not be limited to this specific application. A projectile-storage chamber


101


, such as a paintball loader, is preferably attached to a feed conduit


202


. A compressed gas source


103


is preferably attached to a gas system adapter


235


by means of the threaded cavity


342


to provide a power source to operate the apparatus and propel the projectile.




A gas system adapter


235


attaches to the bottom of a grip frame


220


and directs inlet gas to flow from an external gas source


103


through a filter


233


located in the grip frame


220


. A passage


330


extends past the filter


233


and directs the gas into a pressure regulator, which regulates the pressure by means of a spring and piston combination which has its operating pressure determined by the preset on the spring


723


created by pressure adjusting screw


231


.




The regulated gas is the directed to a transfer valve assembly

FIG. 6A

, which controls the flow of gas to storage chamber


307


.




The grip frame


220


houses a regulator assembly FIG.


7


A. The regulator assembly as shown in

FIG. 7A

consists of a regulator-input assembly as shown in

FIG. 7B

, a regulator-heart assembly as shown in

FIG. 7C

, and a regulator-output assembly as shown in FIG.


7


D. An exploded view of the entire regulator

FIG. 7A

is shown in FIG.


7


E.




Regulator-input Assembly as Shown in FIG.


7


B




A regulator-input assembly as shown in

FIG. 7B

is located in cavity


328


of the grip frame


220


.

FIG. 7B

includes of a regulator-input housing


714


with a passage from the input to the output. The output passage is a gland


703


, with radial flow passages, which supports a regulator-input seal


716


. An input shaft


713


sits within housing


714


axially concentric and extending through seal


716


. A return spring


712


sits atop input shaft


713


, and a retaining clip


711


sits atop return spring


712


in a groove


701


. A seal


715


is located in a groove


702


on the outside of the housing


714


.




Regulator-heart Assembly as Shown in FIG.


7


C




The regulator-heart assembly as shown in

FIG. 7C

is located in a cavity


329


of grip frame


220


.

FIG. 7C

includes of a regulator-heart housing


718


which contains concentric input passage


704


, output passage


708


, and radial passages


705


. Passages


705


run from the regulated pressure chamber


727


of the regulator heart


718


. Input passage


704


is a gland that supports input seal


716


. Output passage


708


is a gland that supports regulator-output seal


719


. Regulator-input shaft


713


extends through input passage


704


. A seal


717


is located in a groove


706


on the outside of housing


718


.




Regulator-output Assembly as Shown in FIG.


7


D




The regulator-output assembly

FIG. 7D

is located in cavity


329


of grip frame


220


.

FIG. 7D

includes a regulator-output housing


720


which contains concentric input passage


709


and output passage


710


. Input passage


709


is a gland with radial flow passages that support regulator-output seal


719


. Regulator-output housing


720


contains the output shaft


722


, which has radial flow passages


721


. Output shaft


722


extends through output seal


719


and joins axially to input shaft


713


. Main-spring cap


724


sits on the opposite side of and partially contains a main spring


723


. The main spring


723


sits partially within output shaft


722


. A main-spring cap


724


contains a passage


725


. Main-spring cap


724


fits into regulator-output housing


720


.




Transfer-valve Assembly as Shown in FIG.


6


A




A transfer valve assembly as shown in

FIG. 6A

is located in a cavity


326


of grip frame


220


.

FIG. 6C

is an exploded view of the components of

FIG. 6A. A

seal


601


is located at the bottom of cavity


326


. The front of a shaft


602


extends through seal


601


and rests against a metal slide


808


in cavity


322


. A spring


603


acts against the shaft


602


. The opposite side of spring


603


is seated against a plate


604


. Plate


604


retains a seal


605


in transfer valve plug


611


. A seal


605


is inset into the end of transfer valve plug


611


. A passage extends through seal


605


and connects to radial passages


608


located in transfer valve plug


611


. Seal


606


is located in groove


607


on the outside of transfer valve plug


611


. Seal


609


is located in groove


610


on the outside of transfer valve plug


611


.




Partition-Activation Assembly as Shown in FIG.


4


A




The partition-activation assembly as shown in

FIG. 4A

is located in a cavity


306


in the main body


207


.

FIG. 4A

illustrates components in the discharged position, and

FIG. 4B

illustrates components in the charged position.

FIG. 4C

is an exploded view of the components of FIG.


4


A. At the bottom of the cavity


306


, a seal


401


sits concentrically within the seal


402


. A tube


403


is located in cavity


306


and retains the seal


401


and seal


402


in position. A spring


404


is located within tube


403


. A rod


405


sits concentrically within spring


404


. The notched end of rod


405


extends through the end of tube


403


, through seal


401


, and into a cavity


343


. Plate


406


sits within cavity


313


and retains tube


403


and assembled components contained within cavity


306


. Plate


406


is retained with screw


407


which threads into hole


312


.




Partition


203


is located in cavity


343


. Partition


203


attaches to rod


405


by means of a tab which hooks onto the notched end of rod


405


. Rod


405


extends into cavity


343


from the cavity


306


.




The Exhaust-valve Assembly as Shown in FIG.


5


A




The exhaust-valve assembly as shown in

FIG. 5A

is located above metal slide


808


between the main body


207


and the grip frame


220


with the lower portion in cavity


317


and the upper portion in cavity


310


.

FIG. 5A

illustrates regulator assembly in the charged position.

FIG. 5B

illustrates the regulator assembly in the discharged position.

FIG. 5C

is an exploded view of the components of

FIG. 5A. A

bumper


509


sits within an exhaust-valve body


510


. A spring


508


sits concentrically within the bumper


509


. An exhaust-piston cup


507


attached to an exhaust piston


506


contains spring


508


and sits concentrically within exhaust-valve body


510


. The bottom of exhaust piston


506


aligns with a passage


511


located in the bottom of exhaust-valve body


510


. An exhaust-valve cap


505


is attached to exhaust-valve body


510


and contains components


506


,


507


,


508


, and


509


. The top of exhaust piston


506


extends through exhaust-valve cap


505


. A spring


504


with an alignment tab on each end indexes atop cap


505


, concentric with the exhaust piston


506


. A jet


503


sits atop spring


504


and is indexed by means of a tab on spring


504


. Exhaust piston


506


extends through jet


503


and into a seal


501


. Seal


501


sits atop jet


503


in cavity


310


in main body


207


. Passage


502


in jet


503


directs the exhaust gas to passage


305


in main body


207


.




Actuator as Shown in FIG.


8


A




An actuator assembly as shown in

FIG. 8A

is located in cavity


322


of grip frame


220


.

FIG. 8C

is an exploded view of the actuator components.

FIG. 8B

is an exploded view of the safety components. A pivoting lever


805


is located in front of a metal slide


808


. An actuator-movement-limiting screw


807


is located in the top of pivoting lever


805


. The pivoting lever


805


is attached to grip frame


220


in cavity


322


by means of a pin


810


, located in a hole


315


. Pin


810


also retains bearing


806


and supports the front of metal slide


808


. A pin


811


, located in a hole


318


of grip frame


220


, retains bearing


809


and supports the rear of metal slide


808


.




A safety assembly

FIG. 8B

is located behind the front portion of the metal slide


808


. The shaft


804


is contained in a hole


316


in grip frame


220


. A ball


803


located in a hole


346


sits in one of two grooves in the safety shaft


804


. A spring


802


is located atop ball


803


and is retained by a safety screw


801


.




An actuator-stop screw


225


is located in a threaded hole


323


in grip frame


220


.




Gas-source Adapter as Shown in FIG.


3


C




The gas source adaptor


235


as shown in

FIG. 3C

illustrates passages, cavities, and holes. The gas source adaptor


235


attaches to the bottom of grip frame


220


by means of screw


229


and screw


236


. Screw


229


extends through hole


333


of grip frame


220


and attaches at hole


334


. Screw


236


extends through hole


336


and attaches at hole


325


of grip frame


220


. One end of the gas-source adapter


235


has a threaded cavity


342


. A passage


335


extends from the threaded cavity


342


to the top of the gas-source adapter


235


. A screw


231


threads into cavity


332


in gas-source adapter


235


. A passage


337


runs from the top to the bottom of gas-source adapter


235


. Two accessory-attaching holes


339


and


341


are located in the bottom of the gas-source adapter


235


. Vent hole


340


runs from threaded cavity


342


to the outside of gas-source adapter


235


. Variations in the form of the adapter can be made to accommodate different connection fittings. Different manufacturers' gas sources and related fittings dictate an associated complementary gas source adapter.




Grip Frame as Shown in FIG.


3


B





FIG. 3C

illustrates passages, cavities, and holes. Grip frame


220


has a cavity


347


which contains a seal


234


that retains a filter


233


. A seal


232


is located on the opposite side of a filter


233


. A passage


330


leads from the cavity


347


to passage


327


to cavity


328


. Cavity


328


contains a regulator input housing assembly FIG.


7


B. Cavity


329


attaches to a cavity


328


. The cavity


329


contains a regulator heart assembly

FIG. 7C and a

regulator output assembly

FIG. 7D. A

passage


324


leads to a cavity


326


that contains a transfer valve assembly

FIG. 6A. A

passage


320


leads from the cavity


326


to the top of the grip frame


220


. At the top of the grip frame


220


is a cavity


319


, which retains a seal


219


. The cavity


317


retains the bottom portion of an exhaust-valve assembly FIG.


5


A.




A screw


224


extends through hole


314


in grip frame


220


and into threaded hole


334


of main body


207


. A screw


226


extends through hole


321


in grip frame


220


through hole


346


in the main body


207


and into hole


211


in rear cap


210


.




Main Body as Shown in FIG.


3


A





FIG. 3A

illustrates passages, cavities and holes within a main body


207


. The cavity


307


is attached to cavity


313


which contains partition retaining plate


406


. The cavity


307


attaches to a cavity


306


which partition-activation assembly FIG.


4


A. The cavity


307


attaches to passage


305


. Passage


305


intersects with a passage


311


and leads to cavity


310


. The passage


311


leads to the bottom of the main body


207


and aligns with passage


320


in grip frame


220


. The cavity


310


contains the top portion of an exhaust-valve assembly

FIG. 5A. A

passage


304


extends from the cavity


310


to a cavity


302


through a diffuser


237


contained in cavity


303


. A screw


216


in a hole


309


retains the diffuser


237


. The cavity


301


is threaded to allow a barrel


102


to attach coaxially. A first ball positioner


217


extends into the cavity


302


through a hole


345


. A screw


218


retains Ball positioner


217


. A second ball positioner


212


extends into the cavity


302


through a hole


344


. A spring


213


is located below the ball positioner


212


and is retained by a screw


214


.




Rear Cap as Shown in FIG.


2






Seal


209


is located in groove


208


of rear cap


210


. The rear cap


210


extends into a cavity


307


of the main body


207


.




Fore Grip as Shown in FIG.


2






The fore grip


221


attaches to main body


207


by means of washer


222


and screw


223


threaded into hole


308


.




Loader Plate as Shown in FIG.


2






The loader plate


202


attaches to main body


207


by means of screw


200


which threads into hole


901


and screw


201


which threads into hole


902


.




Description of the Operation of the Invention




Operation of Regulator




A high-pressure gas source


103


is attached to air system adapter


235


. The high-pressure gas


726


flows through a passage


335


to a filter


233


in cavity


347


which limits debris from entering the system.




The high-pressure gas flows to the regulator input assembly FIG.


7


B. The gas flows past piston


713


and through the input seal


716


to a chamber


727


which contains the regulator output piston


722


. As pressure increases, the output piston


722


moves against the regulator main spring


723


. The regulator-input piston


713


, which is returned by a spring


712


, tracks with the output piston


722


to the point where the input piston


713


enters the input seal


716


. This action creates a regulated gas pressure chamber determined by the preset on the main spring


723


which is set by the adjuster screw


231


in the air system adapter


235


.




Input piston


713


, once in the seal


716


, rests on a mechanical stop to restrict further movement. The output piston


722


is capable of continued movement on its own against the main spring


723


. If there is an increase in pressure in the regulated gas pressure chamber, the output piston


722


will continue to compress the main spring


723


and move out of its seal


719


venting the over-pressure externally through a passage


337


in the air system adapter


235


. When pressure drops sufficiently to allow the output piston


722


to re-enter its seal


719


, the chamber will maintain regulated pressure.




Operation of the Transfer Valve




The regulated gas in chamber


727


then flows to the transfer valve FIG.


6


A. In the open position, the transfer valve piston


602


is held forward by a spring


603


and gas pressure on seal


601


which seals the forward most portion of the piston


602


. While the transfer-valve piston


602


remains in the open position, it allows gas to pass through the seal


605


to the radial passages


608


in the transfer valve plug


611


.




When the transfer valve piston


602


is moved rearward, it enters a seal


605


which is contained in the end of the transfer valve plug


611


. This action effectively seals off the regulated gas pressure from passing through the seal


605


.




Operation of Actuator




The pivoting lever


805


is used to provide mechanical advantage against the slide


808


to create movement in it and transfer valve piston


602


. The metal slide


808


also contains a cavity


812


in which the bottom portion of exhaust-valve piston


506


can enter and move to its exhaust position.




Operation of the Movable Partition




The partition rod assembly

FIG. 4A

is sealed within the cavity


306


by a seal stack consisting of a first seal


401


within a second seal


402


. A plate


406


and a screw


407


contain the assembly, including the tube


403


, spring


404


, rod


405


, and seals


401


and


402


. The partition


203


is contained in cavity


343


by the loader plate


202


. Partition


203


is attached to rod


405


by means of a tab in partition


203


and a notch in the partition rod


405


. Regulated gas acts against partition rod


405


and moves it to the charged position where its movement is limited by partition


203


's closing against a stop. While gas pressure is present, partition rod


405


is held in the charged position against the compressed spring


404


. While not under pressure, partition rod


405


is held in the discharged position by spring


404


. As movable partition


203


slides into the forward position, it slides between two adjacent projectiles, separating them and lifting the second projectile slightly and seals the firing chamber


302


. Alternate embodiments incorporate an electronic movement means or a magnetic movement means rather than a pneumatic movement means to move the partition apparatus. A magnetic or electromagnetic means may also be incorporated to retract the actuating rod to a second position and effectively latch it in that position until pneumatic action overcomes the latching force.




Operation of the Exhaust Valve




The exhaust-valve assembly

FIG. 5A

is contained within grip frame cavity


317


and supports the exhaust jet


503


and seal


501


. A seal


501


with concentric exhaust piston


506


seals gas from escaping from storage chamber


307


, FIG.


12


. Charged, with metal slide


808


in the forward position, the exhaust value piston


506


rests on the metal slide


808


as seen in FIG.


11


. Gas pressure moves the seal


501


and exhaust jet


503


to the charged position. The regulated gas guides the seal


501


over the exhaust piston


506


and it seals both internally on piston


506


and externally in cavity


301


. The exhaust jet


503


, which rests atop the exhaust valve body cap


505


, maintains the seal's position.




When the metal slide


808


is moved rearward, a cavity


812


is exposed below the exhaust piston


506


, as seen in FIG.


13


. The exhaust piston


506


is opened by the gas in


307


, exiting through passage


502


in jet


503


. As the gas pressure in cavity


307


dissipates, the exhaust jet


503


is moved to its exhaust position by a spring


504


, which in turn moves the seal


501


to its upper-most position, as seen in FIG.


14


. Once the gas pressure is exhausted, the exhaust piston


506


returns to its up position by means of the exhaust valve spring


508


. The assemblies will maintain this up position until chamber


307


is charged.




Description of Operation—One Semi-automatic Cycle




The preferred embodiment of one semi-automatic cycle involves supplying compressed gas to the regulator where the output piston


722


, under pressure, moves against the main spring


723


, as seen in FIG.


10


A. The output piston


722


continues its movement until the input piston


713


enters its seal


716


effectively sealing off any further gas from entering the chamber


727


, as seen in FIG.


10


B. The regulated gas flows through seal


605


of the transfer valve then to storage chamber


307


, as seen in FIG.


11


. The regulated gas acts to move the partition rod


405


and partition


203


to the closed or charged position. The regulated gas also acts to seal the exhaust-valve seal


501


against exhaust-valve piston


506


.




When the pivoting lever


805


is engaged, it in turn moves slide


808


against the transfer valve piston


602


, which moves into its seal


605


, as seen in FIG.


12


A. This action separates the regulated pressure in the regulated pressure chamber from the pressure in the storage chamber


307


. The lever


805


, slide


808


, and transfer valve piston


602


continue to move rearward to the point where cavity


812


is exposed to the exhaust-valve piston


506


, as seen in FIG.


13


A. The piston


506


is then able to move to its exhaust position and expel the gas held in the storage chamber


307


through a gas diffuser


237


. The gas diffuser


237


controls the gas flow before reaching the projectile. The force of the gas causes the projectile to be ejected from the firing chamber, as seen in FIG.


14


A. The pressure exhausted, the exhaust-valve piston


506


returns to the set position. When pivoting lever


805


is disengaged, it allows metal slide


808


to move forward which, in turn, moves cavity


812


from under the exhaust-valve piston


506


and blocks it from moving. This action also allow transfer-valve piston


602


to move out of seal


605


in reaction to force supplied by spring


603


, which, in turn, allows gas to flow to the storage chamber


307


.




As the regulated gas flows to the storage chamber


307


, the pressure in the regulated-pressure chamber


727


decreases. The decrease in pressure causes output shaft


722


to be moved by the compressed spring


723


, which in turn moves the input shaft


713


out of its seal


716


allowing the compressed gas to flow into the regulator, as seen in FIG.


10


A. This action completes one semi-automatic activation and prepares it for the next cycle.




ALTERNATIVE EMBODIMENTS




Modifications and variations of the present invention are possible in light of the above description. Alternate embodiments may include the following:




The metal slide can become the actuator itself in which a pivoting lever is not used for mechanical advantage.




Magnetic movement can be used in the regulator, actuator, and/or partition instead of a spring's mechanical movement.




Electronic, electro mechanical, electro magnetic actuation can be used in the regulator, actuator, and/or partition instead of mechanical activation.




The movable partition apparatus may have a lever or pin, which helps the projectile load into the firing chamber.




Different forms of diffusers or control orifices, such as multiple holes of various sizes and placement can be used to control the exhaust gas and/or pressure wave that is applied to the projectile.




A secondary valve can be incorporated behind the projectile possibly into the air diffuser to pneumatically or mechanically help accelerate the projectile from rest during the first part of the exhaust cycle.




Transfer-valve seals and pistons can be altered in size to change the balance of pressure on the actuator mechanism thereby altering the performance of the actuator pull and return.




The exhaust seal and piston can be altered in size to change performance of the exhaust-valve system.




Other ball retaining devices such as formed springs or spring-loaded ramps can be incorporated in place of the ball stops.




Electronic, magnetic, mechanical, or pneumatic devices may be incorporated as part of the actuating mechanism to enhance performance. This may be done to either lighten the activating force necessary to cycle the apparatus, make it cycle faster (more rapidly), or be used in a fully automatic mode where one cycle of actuator pull will result in multiple cycles of exhaust and recharge of the launching apparatus.




Although the above contains many specificities, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the alternate embodiments of this invention. For example, the movable partition can have other shapes, such as circular, oval, trapezoidal, triangular, etc., based on the projectile it must accommodate; the compressed gas source could be generated or contained in a variety of ways; and the mechanical movement of the springs in the regulator, actuator or partition can be duplicated with magnetism.




Thus, the scope of the invention should be determined by the claims and their legal equivalents, rather than by the examples given.



Claims
  • 1. A bolt-less paintball gun for launching projectiles, comprising:a projectile feed conduit having a plurality of projectiles; a firing chamber for retaining at least a first projectile; a movable partitioning means interposed between the firing chamber and the projectile feed conduit, characterized in that in a first position, an aperture is exposed, such that a first projectile passes from the feed conduit into the firing chamber; and in a second position, the aperture is covered and the first projectile located in the firing chamber is separated from a second projectile located in the projectile feed conduit, and the firing chamber is pneumatically sealed by the movable partitioning means; an actuation means for alternately moving the movable partitioning means between the first and second position.
  • 2. The apparatus according to claim 1, wherein the partitioning means comprises a generally flat element.
  • 3. The paintball gun according to claim 1, wherein the partitioning means has a top, a bottom, a front edge and a rear edge, wherein a height of at least a portion of the front edge is smaller than a height of the rear edge.
  • 4. The paintball gun according to claim 1, wherein the partitioning means is in a sliding arrangement with the firing chamber.
  • 5. The paintball gun according to claim 1, wherein the actuation means further comprises a pneumatic piston and a spring, characterized in that when the storage chamber contains the predetermined quantity of pressurized gas, the pneumatic piston and spring are depressed in response to the pressurized gas, thereby moving the partitioning means to the second position, and when the storage chamber does not contain the predetermined quantity of pressurized gas, the spring expands and moves the partitioning means and piston to the first position.
  • 6. A bolt-less paintball gun for launching projectiles, comprising:a projectile feed conduit having a plurality of projectiles; a firing chamber for retaining at least a first projectile; a movable partitioning means interposed between the firing chamber and the projectile feed conduit, characterized in that in a first position, an aperture is exposed, such that a first projectile passes from the feed conduit into the firing chamber, and in a second position, the aperture is covered and the first projectile located in the firing chamber is separated from a second projectile located in the projectile feed conduit, and the firing chamber is pneumatically sealed by the movable partitioning means; an actuating means for alternately moving the movable partitioning means between the first and second positions; a first valving means for providing a predetermined quantity of pressurized gas to a storage chamber; and a second valving means for rapidly transferring the predetermined quantity of pressurized gas from the storage chamber into the firing chamber, such that the first projectile is rapidly ejected from the firing chamber, a pressurized gas-source; a regulating means with an input piston and seal and an output piston and seal arranged in opposition interposed between the pressurized gas source and a first valving means characterized in that in a first position gas passes from the pressurized gas source past an input piston and seal into a regulator chamber, in a second position gas is blocked from entering the regulator chamber by the input piston moving into a sealing arrangement, and in a third position an output piston moves out of a seal to release overpressure in the chamber as needed.
  • 7. The paintball gun according to claim 6, wherein the regulating means provides a circumferential seal on the input piston.
  • 8. The paintball gun according to claim 6, wherein the regulating means further comprises a means for the input piston to track with the output piston.
  • 9. The paintball gun according to claim 6, wherein the regulating means comprises an adjustment means for restraining displacement movement of the output piston.
  • 10. The paintball gun according to claim 6, wherein the pressurized gas causes a simultaneous movement to the output position which, in tracking, allows input piston to enter its seal.
  • 11. The paintball gun according to claim 6, wherein the output piston can continue its movement independent of the input piston out of its seal effectively venting overpressure in the chamber.
  • 12. The paintball gun according to claim 6, wherein the release of pressurized gas and the spring tension allows the output piston and input piston to return to original position.
  • 13. A bolt-less paintball gun for launching projectiles, comprising:a feed conduit a firing chamber for retaining at least a first projectile; a propulsion means to eject a first projectile; an actuating means for activating the propulsion means; a projectile loading means, further comprising a generally flat partitioning device that separates projectiles using a movement means, such that a projectile that enters the firing chamber is separated and temporarily pneumatically sealed in the firing chamber.
  • 14. The paintball gun according to claim 13, wherein the apparatus is selected from the group comprising a gun, a marker, or a launching device.
  • 15. The paintball gun according to claim 13, wherein the actuating means further comprises a piston, characterized in that when actuated, the piston is depressed against a spring, thereby moving the partitioning means to the second position, and when released, the spring expands and moves the partitioning means and piston to the first position.
  • 16. A method for cyclically operating a bolt-less paintball gun for pneumatically propelling a first projectile and automatically reloading and readying for firing a second projectile, comprising the step of:1.) Supplying a first predetermined quantity of pressurized gas from a storage chamber to a firing chamber in response to an actuating means in order to rapidly eject a first projectile from the firing chamber and de-pressurize the storage chamber; 2.) moving a partitioning means to expose an aperture into the firing chamber in response to the de-pressurized storage chamber; 3.) allowing transfer of a second projectile from a feed conduit through the aperture to the firing chamber; 4.) supplying a second predetermined quantity of pressurized gas to the storage chamber, thereby pressurizing the chamber; 5.) moving the partitioning means to close the aperture into the firing chamber in response to the pressurized gas entering the storage chamber, thereby separating the second projectile from a third projectile and blocking the third projectile from entering the firing chamber and sealing the firing chamber; and 6.) providing a temporary pneumatic seal of the firing chamber.
  • 17. A method for cyclically operating a movable partition apparatus to transfer a projectile from a loading chamber to a firing chamber of a bolt-less paintball gun, comprising the steps of:1.) moving a partitioning means to expose an aperture in response to an activation means; 2.) remaining open to allow for a first projectile to transfer from the loading chamber to the firing chamber; 3.) moving to a closed position to cover an aperture after the projectile transfers into the firing chamber; and 4.) closing, a narrow front edge of the partitioning means interposes between the first projectile located in the firing chamber and a second projectile located in the loading chamber, the second projectile touching the first projectile, in a wedging arrangement that separates the first projectile from the second projectile and slightly lifts a second projectile.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of Provisional Patent Application No. 60/267,133, filed Feb. 7, 2001.

US Referenced Citations (13)
Number Name Date Kind
5339791 Sullivan Aug 1994 A
5509399 Poor Apr 1996 A
5542406 Oneto Aug 1996 A
5572982 Williams Nov 1996 A
5727538 Ellis Mar 1998 A
5778868 Shepherd Jul 1998 A
5884615 Casas Salva Mar 1999 A
5890479 Morin Apr 1999 A
6138656 Rice et al. Oct 2000 A
6314954 Wang Nov 2001 B1
6347621 Guthrie Feb 2002 B1
6347622 Hsueh Feb 2002 B1
6371099 Lee Apr 2002 B1
Provisional Applications (1)
Number Date Country
60/267133 Feb 2001 US