Patent Application
20240408916
The present disclosure relates to a pneumatic radial tire for passenger vehicles.
As a pneumatic radial tire for passenger vehicles that improves high fuel efficiency, a narrow and large diameter pneumatic radial tire for passenger vehicles with a defined relationship between sectional width SW and tire outer diameter OD has been proposed by the applicant (for example, see Patent Literature (PTL) 1).
In recent years, the development of vehicles for personal mobility has been progressing, and even among narrow and large diameter pneumatic radial tires for passenger vehicles such as mentioned above, use of tires that have a particularly small sectional width SW may be considered.
However, when the sectional width SW of a tire is small, ground contact area may deteriorate, in particular due to changes in camber angle.
On the other hand, narrow and large diameter radial tires for passenger vehicles such as those described above tend to have higher ground contact pressure on the road surface than wide and flat tires of the same load capacity tire size, due to higher circumferential belt tension rigidity. The narrow width and large diameter of the tires, combined with the higher ground contact pressure and narrower ground contact width, allows for better hydroplaning performance and a smaller groove area for drainage compared to conventional tires. Further, the dominant factor in rolling resistance of such narrow and large diameter tires is strain energy loss due to compressive strain in the tread portion.
For example, a technology has been proposed to reduce a negative ratio to 20% or less, which improves the rigidity of the tread portion to reduce strain energy loss and improve fuel efficiency. However, such a pattern with few grooves may worsen the ability to follow uneven road surfaces, and the coefficient of friction on dry road surfaces may decrease, resulting in increased slippage, which may worsen actual fuel efficiency and ride comfort.
Therefore, it would be helpful to provide a pneumatic radial tire for passenger vehicles that is able to improve the fuel efficiency of the tire while suppressing deterioration of the ground contact area when the camber angle changes.
Primary features of the present disclosure are as follows.
(1) A pneumatic radial tire for passenger vehicles, comprising a tread, wherein
Here, “ground contact edges” refers to both edges in the tire width direction of a contact patch when the tire is mounted on the rim, filled with the prescribed internal pressure, and subjected to a maximum load.
Further, “tread width” refers to a tire widthwise distance between the ground contact edges of the tire under the reference conditions where the tire is mounted on the rim, filled with the prescribed internal pressure, and unloaded.
Further, “groove width” refers to an opening width under the reference conditions described above.
Further, “contact surface of the tread” refers to a surface that extends over the entire circumference of the tire circumferential direction that is in contact with a road surface when the tire is mounted on the rim, filled with the prescribed internal pressure, and subjected to the maximum load.
Further, each “block-shaped land portion” need not only be completely demarcated by two circumferential grooves and two width direction grooves, and may include interrupted sections where the two circumferential grooves and the two width direction grooves extend intermittently.
Further, the terms “extending in the tire circumferential direction”, “extending at an inclination angle . . . to the tire circumferential direction”, “extending in the tire width direction”, and “extending at an angle to the tire width direction” include, in addition to straight lines, extending in a in a zigzag shape or bent shape, in which case the inclination angle is the inclination angle of a straight line connecting end points.
Further, when a groove is at a position on the tire equatorial plane, the straight line m1 is drawn along a virtual line as if there were no such groove.
Here, “rim” refers to an approved rim of an applicable size that is currently or will be described in an industrial standard valid for the region where the tire is produced and used, in Japan the JATMA YEAR BOOK of the Japan Automobile Tyre Manufacturers Association (JATMA), in Europe the STANDARDS MANUAL of The European Tyre and Rim Technical Organisation (ERTRO), and in the U.S.A. the YEAR BOOK of The Tire and Rim Association, Inc. (TRA). An approved rim in the STANDARDS MANUAL of ETRTO is the Measuring Rim, and in the YEAR BOOK of TRA is the Design Rim. That is, the “rim” of a “wheel” above includes not only current sizes but also sizes that may be included in the industrial standard in the future. An example of a size to be described in the future is a size described in “FUTURE DEVELOPMENTS” in the 2013 publication of ETRTO. However, in a case of a size not described in the industrial standards above, a rim having a width that corresponds to tire bead width is referenced.
Further, “prescribed internal pressure” refers to an air pressure (maximum air pressure) corresponding to a maximum load capability of a single wheel of an applicable size and ply rating described in the industrial standard of JATMA or the like. In the case of a size that is not described in the industrial standards above, “prescribed internal pressure” refers to an air pressure (maximum air pressure) corresponding to a maximum load capability prescribed for each vehicle on which the tire is mounted.
Further, “maximum load” refers to a load corresponding to the maximum load capability mentioned above.
(2) A pneumatic radial tire for passenger vehicles, comprising a tread, wherein
Here, “ground contact length” refers to a tire circumferential direction length of the contact patch when the tire is mounted on the rim, filled with the prescribed internal pressure, and loaded with the maximum load, and “ground contact width” refers to a maximum width of the contact patch in the tire width direction when the tire is mounted on the rim, filled with the prescribed internal pressure, and loaded with the maximum load.
When a circumferential groove is at a position where the ground contact length is to be measured, the ground contact length is measured along a virtual line as if there were no circumferential groove.
(3) A pneumatic radial tire for passenger vehicles, comprising a tread, wherein
Here, “gauge” refers to the gauge from an outermost reinforcement layer in the tire radial direction to the tread surface among the reinforcement layers arranged outward from the crown portion of the carcass in the tire radial direction, and is measured in a normal line direction relative to the tread surface under the reference conditions. Further, when the location where the gauge is to be measured includes a circumferential groove, the gauge is measured along a virtual line as if there were no circumferential groove.
Hereinafter, “block-shaped land portion” refers to an area of the tread in the developed view.
Further, “diameter” of a hole-shaped sipe means maximum diameter in a planar view.
According to the present disclosure, a pneumatic radial tire for passenger vehicles is provided that is able to improve the fuel efficiency of the tire while suppressing deterioration of the ground contact area when the camber angle changes.
In the accompanying drawings:
Hereinafter, embodiments of the present disclosure are illustratively described in detail, with reference to the drawings.
The pneumatic radial tire for passenger vehicles (hereinafter also referred to simply as “tire”) according to an embodiment of the present disclosure has a sectional width SW of less than 165 (mm), and a ratio SW/OD of the sectional width SW to the outer diameter OD of the tire is 0.26 or less, forming a narrow width and large diameter shape. By making the sectional width SW of the tire narrow, relative to the outer diameter OD of the tire, air resistance may be reduced, and by making the outer diameter OD of the tire large, relative to the sectional width SW of the tire, deformation of tread rubber in the vicinity of the contact patch of the tire may be controlled and rolling resistance may be reduced. Accordingly, fuel efficiency of the tire may be improved. The ratio SW/OD is preferably 0.25 or less, and more preferably 0.24 or less.
The ratio above is preferably satisfied when the internal pressure of the tire is 200 kPa or greater, more preferably satisfied when the internal pressure of the tire is 220 kPa or greater, and even more preferably satisfied when the internal pressure of the tire is 280 kPa or greater. This allows rolling resistance to be reduced. On the other hand, the ratio above is preferably satisfied when the internal pressure of the tire is 350 kPa or less. This allows ride comfort to be improved.
Here, the sectional width SW of the tire is preferably 105 mm to 145 mm, and more preferably 115 mm to 135 mm.
Further, an aspect ratio of the tire when the sectional width SW and the outer diameter OD of the tire satisfy the ratio above is preferably 45 to 70, and more preferably 45 to 65.
The tire is not particularly limited to a specific size. Example tire sizes include 105/50R16, 115/50R17, 125/55R20, 125/60R18, 125/65R19, 135/45R21, 135/55R20, 135/60R17, 135/60R18, 135/60R19, 135/65R19, 145/45R21, 145/55R20, 145/60R16, 145/60R17, 145/60R18, 145/60R19, 145/65R19, 155/45R18, 155/45R21, 155/55R18, 155/55R19, 155/55R21, 155/60R17, 155/65R18, 155/70R17, and 155/70R19.
Alternatively, the sectional width SW of the tire is less than 165 mm, and the sectional width SW (mm) and the outer diameter OD (mm) of the tire satisfy the following relational equation:
OD (mm)≥−0.0187×SW (mm)2+9.15×SW (mm)−380
That is, the tire has a narrow width and a large diameter.
Satisfying the relational equation above reduces air resistance and reduces rolling resistance, thereby improving fuel efficiency of the tire.
According to a third aspect, the sectional width SW and the outer diameter OD of the tire, in addition to satisfying the relational equation above, are such that the ratio SW/OD is preferably 0.26 or less, more preferably 0.25 or less, and even more preferably 0.24 or less. This allows fuel efficiency of the tire to be further improved.
The relational equation and/or the ratio are preferably satisfied when the internal pressure of the tire is 200 kPa or greater, more preferably when the internal pressure of the tire is 220 kPa or greater, and even more preferably when the internal pressure of the tire is 280 kPa or greater. This allows rolling resistance to be reduced. On the other hand, the relational equation and/or the ratio are preferably satisfied when the internal pressure of the tire is 350 kPa or less. This allows ride comfort to be improved.
Here, the sectional width SW of the tire is preferably 105 mm to 145 mm, and more preferably 115 mm to 135 mm.
Further, the aspect ratio of the tire when the sectional width SW and the outer diameter OD of the tire satisfy the relational equation above is preferably 45 to 70, and more preferably 45 to 65.
The tire is not particularly limited to a specific size. Example tire sizes include 105/50R16, 115/50R17, 125/55R20, 125/60R18, 125/65R19, 135/45R21, 135/55R20, 135/60R17, 135/60R18, 135/60R19, 135/65R19, 145/45R21, 145/55R20, 145/60R16, 145/60R17, 145/60R18, 145/60R19, 145/65R19, 155/45R18, 155/45R21, 155/55R18, 155/55R19, 155/55R21, 155/60R17, 155/65R18, 155/70R17, and 155/70R19.
The tire according to the present embodiment is a pneumatic radial tire for passenger vehicles. This tire is particularly suitable for use as a tire mounted on a vehicle for personal mobility.
In this example, a bead core 2a is embedded in each of the pair of the bead portions 2. According to the present disclosure, a cross-sectional shape and material of the bead core 2a are not particularly limited, and may have a structure normally used in a pneumatic radial tire for passenger vehicles. According to the present disclosure, the bead core 2a may be divided into a plurality of small bead cores. Alternatively, according to the present disclosure, the structure need not include the bead core 2a.
The tire 1 in the illustrated example includes a bead filler 2b that has an approximately triangular shape in cross-section, disposed outward from the bead core 2a in the tire radial direction. The cross-sectional shape of the bead filler 2b is not limited to this example, and the material of the bead filler 2b is also not particularly limited. Alternatively, the tire may be made lighter by not including the bead filler 2b.
According to the present embodiment, the tire 1 may have a structure that includes a rim guard. Further, according to the present embodiment, the bead portion 2 may further include an additional member such as a rubber layer, a cord layer, or the like for reinforcement or other purposes. Such an additional member may be provided at various positions with respect to the carcass 3 and the bead filler 2b.
In the example illustrated in
The tire according to the present embodiment preferably includes at least one inclined belt layer consisting of a rubberized layer of cords extending at an angle to the tire circumferential direction, and two layers is most preferable for the combination of weight reduction and suppression of contact patch distortion. From the viewpoint of weight reduction, one belt layer may be used, and from the viewpoint of suppressing distortion of the contact patch, three or more layers may be used. In the example illustrated in
According to the present embodiment, metal cords, in particular steel cords, are most preferable as belt cords of the belt layers 4a, 4b, but non-metal, for example, organic fiber cords (such as Kevlar& (Kevlar is a registered trademark in Japan, other countries, or both)) may be used. The steel cords may include steel as a main component, and may contain various micro inclusions such as carbon, manganese, silicon, phosphorus, sulfur, copper, and chromium. According to the present embodiment, the belt cords of the belt layers 4a, 4b may be monofilament cords, cords with a plurality of filaments drawn together, or cords with a plurality of filaments twisted together. Various twist structures may be adopted, including cross-section structure, twist pitch, twist direction, and distance between adjacent filaments. Cords obtained by twisting filaments of different materials may also be used, which may employ various twist structures such as single twist, layer twist, and multi twist, without being limited to any particular cross-section structure.
According to the present embodiment, an inclination angle of the belt cords of the belt layers 4a, 4b is preferably 10° or more with respect to the tire circumferential direction. According to the present embodiment, the inclination angle of the belt cords of the belt layers 4a, 4b is preferably a high angle, specifically 20° or more, preferably 35° or more, and more preferably in a range of 55° to 85° with respect to the tire circumferential direction. By setting the inclination angle to 20° or more (preferably 35° or more), the rigidity with respect to the tire width direction may be increased, and steering stability, particularly when cornering, may be improved. Further, shearing deformation of the inter-layer rubber may be reduced, and rolling resistance may be reduced.
In the illustrated example, the tread rubber of the tread 5 consists of one layer. However, according to the present embodiment, the tread rubber of the tread 5 may be formed by a plurality of different rubber layers stacked in the tire radial direction. The plurality of rubber layers may be different from one another in terms of tangent loss, modulus, hardness, glass transition temperature, material, or the like. Further, ratios of thicknesses of the plurality of rubber layers in the tire radial direction may vary in the tire width direction. Further, a circumferential main groove bottom and the like may be composed of a rubber layer different from that in a surrounding region. Further, the tread rubber of the tread 5 may be formed by a plurality of different rubber layers in the tire width direction. The plurality of rubber layers may be different from one another in terms of tangent loss, modulus, hardness, glass transition temperature, material, or the like. Further, ratios of thicknesses of the plurality of rubber layers in the tire width direction may vary in the tire radial direction. Further, rubber layers in a limited region, such as in the vicinity of a circumferential main groove alone, in the vicinity of the ground contact edges E alone, in the shoulder land portions alone, or in the center land portion, may be formed as rubber layers different from the surroundings.
The tire 1 according to the present embodiment includes an inner liner 8 on an inner surface 7 of the tire (also referred to simply as the tire inner surface 7). Thickness of the inner liner 8 is preferably about 1.5 mm to 2.8 mm. This may effectively reduce cabin noise in a range of 80 Hz to 100 Hz. An air permeability coefficient of a rubber composition of the inner liner 8 is preferably 1.0×10−14 cc·cm/(cm2·s·cmHg) or greater and 6.5×10−10 cc·cm/(cm2·s·cmHg) or less.
As illustrated in
As illustrated in
In the illustrated example, the circumferential sipes 6a extend in the tire circumferential direction, but the circumferential sipes 6a may extend at an angle to the tire circumferential direction. Further, in the illustrated example, the width direction sipes 6b extend in the tire width direction, but the width direction sipes 6b may extend at an angle to the tire width direction.
In the illustrated example, there are four circumferential sipes 6a and three width direction sipes 6b in the contact patch, but the number of the circumferential sipes 6a need only be two or more in the contact patch, and the number of the width direction sipes 6b also need only be two or more in the contact patch.
In this example, there are two or more circumferential grooves 6a that extend across and intersect two or more width direction grooves 6b, and two or more width direction grooves 6b that extend across and intersect two or more circumferential grooves 6a.
The tire 1 according to the present embodiment includes one or more (six in the illustrated example) block-shaped land portions 9 that are defined by two or more circumferential grooves (circumferential sipes in this example) 6a and two or more width direction grooves (width direction sipes in this example) 6b. In the illustrated example, the block-shaped land portions 9 are rectangular (in the developed view).
As illustrated in
The following is an explanation of effects of the pneumatic radial tire for passenger vehicles according to the present embodiment.
The pneumatic radial tire for passenger vehicles according to the present embodiment has a narrow sectional width SW of less than 165 mm, even among narrow width, large diameter tires for which the sectional width SW and the outer diameter satisfy the relational equation described above. According to such a tire, air resistance in particular may be reduced, and rolling resistance may also be reduced, thereby improving the fuel efficiency of the tire.
However, as schematically illustrated on a left side of the arrow in
To address this, first, in the tire according to the present embodiment, the ratio LCR/TW is greater than 0.045. This results in a tire that has a relatively round crown shape, and therefore a rounded ground contact area, with the shoulder portion having a shorter ground contact length relative to the center portion. This inhibits the ground contact area from becoming too elongated when the camber angle changes, as illustrated schematically on the right side of the arrow in
Further, the narrow width tire described above has excellent drainage to the side of the tire, and therefore even when the tire has only the grooves 6a, 6b with the groove width of 2 mm or less, drainage performance may be sufficiently secured.
As mentioned above, such a pattern with few grooves may worsen the ability to follow uneven road surfaces.
To address this, according to the present embodiment, the contact patch includes one or more block-shaped land portions 9 defined by two or more circumferential grooves 6a extending in a tire circumferential direction or at an inclination angle of less than 45° to the tire circumferential direction and two or more width direction grooves 6b extending in a tire width direction or at an inclination angle of 45° or less to the tire width direction. Accordingly, compressive rigidity may be reduced (compared to a pattern without grooves).
Further, in the tire 1 according to the present embodiment, the grooves in the contact patch consist only of grooves having the groove width of 2 mm or less, thus securing a footprint area and reducing average ground contact pressure on tread rubber (compared to a pattern of grooves having a groove width greater than 2 mm). A low-loss rubber compound commonly used for eco-friendly tires is preferably used for the tread rubber compound.
Thus, the tire's ability to follow the road surface may be improved by reducing the compressive rigidity while maintaining a low ground contact pressure. This may further improve fuel efficiency by practically reducing the rolling resistance. Further, this may also suppress degradation of ride comfort.
In this example, the circumferential sipes 6a and the width direction sipes 6b are provided, but the same effect is obtainable even with narrow grooves.
Further, as mentioned above, each block-shaped land portion need not only be completely demarcated by two circumferential grooves and two width direction grooves, and may include interrupted sections where the two circumferential grooves and the two width direction grooves extend intermittently. For example, this includes cases where a block-shaped land portion is completely demarcated by a virtual line that continues an extension of a groove.
The ratio LCR/TW is more preferably 0.05 or greater. This is because deterioration of the ground contact area may be further suppressed. On the other hand, from the viewpoint of reducing rolling resistance, the ratio LCR/TW is preferably 0.1 or less.
Further, as another aspect, as illustrated in
According to the present disclosure, it suffices that any one or more of the above Configurations 1 to 3 are satisfied, and any two or all three may be satisfied.
An area of the block-shaped land portions 9 (one block-shaped land portion) is preferably 1/10 or less of the area of the contact patch. More preferably, there is a plurality of block-shaped land portions 9 and for 80% or more of the block-shaped land portions 9, the area of one block-shaped land portion 9 is 1/10 or less of the area of the contact patch. Even more preferably, the area of the block-shaped land portion 9 having the largest area among the plurality of block-shaped land portions 9 is 1/10 or less of the area of the contact patch. This is because the area of each individual block-shaped land portion 9 may be made smaller and the blocks may be densely packed together, further improving the ability to follow the road surface and more effectively realizing the effects described above.
Although narrow tires are advantageous for macro drainage phenomena such as hydroplaning, local drainage performance of the block contact patch, so-called micro drainage performance, is difficult to ensure when the volume of the grooves is reduced, and further improvement of wet performance is required.
According to the present embodiment, as illustrated in
Further, it is preferable to have a width direction sipe or a hole-shaped sipe having a diameter of 2 mm or less on a vehicle-mounted outward side, which is a tire width direction half portion with the tire equatorial plane as a boundary. This is because the compressive rigidity of the vehicle-mounted outward side block-shaped land portion may be appropriately reduced to make the ground contact pressure more uniform.
Here, for example, when the block-shaped land portions 9 are rectangular or parallelogram shaped, a ratio of the shortest side to the longest side of the block-shaped land portions 9 is preferably 0.7 or greater. This is because, particularly when there is a plurality of the block-shaped land portions 9 in the contact patch, the effect of the block-shaped land portions 9 supporting each other is more uniformly obtainable in each direction.
The tire/rim assembly herein consists of the pneumatic radial tire for passenger vehicles assembled on a rim. According to the tire/rim assembly, the same effects described for the pneumatic radial tire for passenger vehicles are obtainable. The internal pressure of the tire/rim assembly is preferably 200 kPa or greater, more preferably 220 kPa or greater, and even more preferably 280 kPa or greater. This is because a higher internal pressure may further reduce rolling resistance. On the other hand, the internal pressure of the tire/rim assembly is preferably 350 kPa or less. This allows ride comfort to be improved.
Here, the pneumatic radial tire for passenger vehicles usage method is use of the pneumatic radial tire for passenger vehicles described above. According to the pneumatic radial tire for passenger vehicles usage method, the same effects described for the pneumatic radial tire for passenger vehicles are obtainable. Use of an internal pressure of 200 kPa or greater is preferable, use of 220 kPa or greater is more preferable, and use of 280 kPa or greater is even more preferable. This is because a higher internal pressure may further reduce rolling resistance. On the other hand, use of an internal pressure of 350 kPa or less is preferable. This allows ride comfort to be improved.
As above, embodiments of the present disclosure have been described, but the present disclosure is not limited to the above embodiments. For example, in the above examples, the structure is symmetrical about the tire equatorial plane CL, except for the groove arrangement, but asymmetrical portions may be present. For example, the ground contact lengths L2 and L3 may be different from each other. For example, the gauges G2 and G3 may be different from each other. Other variations and modifications are possible.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-201247 | Dec 2021 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/025177 | 6/23/2022 | WO |
