Information
-
Patent Grant
-
6578643
-
Patent Number
6,578,643
-
Date Filed
Thursday, July 19, 200123 years ago
-
Date Issued
Tuesday, June 17, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Gerrity; Stephen F.
- Nash; Brian D
Agents
- Senniger, Powers, Leavitt & Roedel
-
CPC
-
US Classifications
Field of Search
US
- 173 104
- 173 47
- 173 110
- 173 178
- 173 53
- 173 55
- 173 168
- 081 5739
- 081 58
- 081 631
- 081 60
- 081 61
- 081 62
- 192 931
-
International Classifications
-
Abstract
A pneumatic ratchet drive wrench of the present invention includes a pair of single springs that each bias a corresponding pawl into engagement with an output member and inhibit counter-rotation of the output member opposite the corresponding pawl. The pawl and spring construction allows the wrench head to be smaller than conventional pneumatic ratchet drive wrenches, providing better wrench access into small spaces. The spring is inexpensively formed as one piece of spring wire having independent spring coils for biasing the pawl and inhibiting counter-rotation of the output member.
Description
BACKGROUND OF THE INVENTION
This invention generally relates to pneumatic ratchet drive wrenches and more particularly to a pneumatic ratchet drive wrench having a single spring for both biasing a pawl into engagement with an output member and inhibiting counter-rotation of the output member.
The invention is especially concerned with a powered wrench that rotates an output member with a socket for turning a fastener element such as a bolt or a nut. Wrenches of this type are useful in automotive repair and industrial applications. Conventionally, pneumatic ratchet drive wrenches comprise an air motor for powering the wrench, an internal ratchet mechanism for transferring motion of the motor and an output member for transmitting such motion to a workpiece. Put simply, the internal ratchet mechanism typically includes a rotating offset shaft spinning with the air motor that in turn pivots a rocker having pawls attached which repeatedly engage a set of teeth on the output member, causing the member to rotate in a desired direction. During each rotation of the air motor, the output member is rotated a fraction of a revolution. By repeatedly engaging the output member and rotating it only a short distance, great mechanical advantage is obtained and the high-speed rotation of the air motor is readily converted to a high-torque, yet more slowly rotating, output member. These advantages are well understood in the relevant art.
Despite the simplicity of the concept behind a pneumatic ratchet drive wrench, the internal ratchet mechanisms of conventional pneumatic ratchet drive wrenches are complex and require many parts interacting with one another. For instance, wrenches traditionally require complex mechanisms for ensuring that the output member of the wrench does not rotate counter the desired direction during wrench use. These mechanisms often include multiple parts that serve the limited purpose of inhibiting counter-rotation of the output member. Similarly, size and space limitations of the wrench often compel the fashioning of elaborate, interactive components. For example, a reverse lever must often be incorporated directly with a drive link of the wrench, requiring a larger and heavier drive link than required for performing the drive link function alone (e.g., U.S. Pat. No. 5,535,646). Simplification of such a wrench by eliminating redundant parts and reducing the size and complexity of required parts improves overall wrench design.
It is an aim of wrench manufacturers to provide a pneumatic ratchet drive wrench that uses energy efficiently and incorporates fewer and simpler components. One difficulty in the fashioning of such a wrench is providing an output member that may rotate in both directions, yet will not rotate opposite the desired direction between subsequent pawl engagements. Typically, wrenches include anvil pressure washers for impeding counter-rotation of the output member. Other configurations incorporate stop mechanisms of increased complexity and cost. It is therefore the aim of the present invention to provide a stop mechanism that is inexpensive to manufacture and simple to incorporate into another spring of the invention. It is also the aim of the present invention to provide a wrench that manages wear more efficiently by decreasing wear of expensive or difficult to replace components, while transferring the wear to more easily replaceable and inexpensive components.
SUMMARY OF THE INVENTION
Among the several objects and features of the present invention may be noted the provision of a pneumatic ratchet drive wrench which reduces the number and complexity of wrench components; the provision of such a wrench which decreases the wear exhibited on expensive or difficult to replace components; the provision of such a wrench which allows for a smaller overall wrench size for access into small spaces; the provision of such a wrench which allows for more relaxed tolerances for wrench components; and the provision of such a wrench which may be manufactured inexpensively.
Generally, a pneumatic ratchet drive wrench of the present invention comprises a housing. An air inlet is supported by the housing. The inlet is sized and shaped for connection to a source of pressurized air. An air motor is disposed in the housing and is in fluid communication with the air inlet for receiving pressurized air. The motor includes a rotatable drive shaft that rotates when pressurized air passes through the motor. A rocker is disposed pivotably within the housing and is operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker. At least one pawl is pivotably attached to the rocker. An output member has teeth and is mounted in the housing for rotation about its longitudinal axis. The output member projects from the housing for transmitting torque to an object. The at least one pawl is shaped and sized for engagement with the output member teeth to turn the output member. At least one spring is supported in the housing for biasing the at least one pawl against the teeth. The at least one spring is shaped and sized for restraining the output member from rotation opposite the rotation induced by the pawl.
In another aspect of the present invention, a pneumatic ratchet drive wrench comprises a housing, an air inlet, an air motor and a rocker generally as set forth above. The wrench further comprises at least two pawls pivotably attached to the rocker and an output member having teeth. The output member is mounted in the housing for rotation about its longitudinal axis and projects from the housing for transmitting torque to an object. The pawls are shaped and sized for alternate engagement with the output member teeth to turn the output member. At least one spring is supported in the housing for biasing at least one of the at least two pawls against the teeth. The at least one spring is shaped and sized for restraining the output member from rotation opposite the rotation induced by the at least one pawl. The spring includes a pawl-engaging portion, engaging the pawl and biasing the pawl against the teeth, a stop portion, engagable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawi, and a coil portion, formed to independently bias the pawl-engaging portion and the stop portion. The coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion. The stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl, the teeth push the stop portion outwardly from the output member to permit rotation. Upon rotation of the output member in the opposite direction, the stop portion engages the teeth to block the opposite rotation.
Other objects and features will be in part apparent and in part pointed out hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a right side, partial section of a pneumatic ratchet drive wrench of the present invention;
FIG. 2
is a front elevation of a rocker;
FIG. 3
is a side elevation of the rocker;
FIG. 4
is a front elevation of a reversing pawl;
FIG. 5
is a right side elevation of the reversing pawl;
FIG. 6
is a right side elevation of an output member;
FIG. 7
is a front elevation of the output member;
FIG. 8
is a rear elevation of the output member;
FIG. 9
is a left side elevation of a reversing switch;
FIG. 10
is a rear elevation of the reversing switch;
FIG. 11
is a front elevation of the reversing switch;
FIG. 12
is a front elevation of a reversing spring;
FIG. 13
is a left side elevation of the reversing spring;
FIG. 14
is a right side elevation of the reversing spring;
FIG. 15
is a perspective of the reversing spring;
FIG. 16
is a partial front section taken in a plane including
16
—
16
of
FIG. 1
with the reversing pawl shown midway through its driving stroke positioned against the drive shaft;
FIG. 17
is the section of
FIG. 16
with the reversing pawl shown in its fully-extended position against the drive shaft;
FIG. 18
is the section of
FIG. 16
with the reversing pawl shown midway through its return stroke as it returns toward the start of another driving stroke; and
FIG. 19
is the section of
FIG. 16
with the reversing pawl shown in its initial position seated against the drive shaft.
Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings and particularly to
FIG. 1
, reference number
31
generally indicates a pneumatic ratchet drive wrench of the present invention. Generally, the wrench
31
includes a housing
33
, a trigger
35
, an air inlet
39
, an air motor
41
, a rocker
43
, at least two pawls
47
, an output member
51
and springs
53
. Each of these will be discussed in greater detail below. The wrench housing
33
includes a motor casing
55
, a grip
57
overlying the motor casing, a bearing collar
59
received within the motor casing, a head portion
63
seated on the collar, and an annular compression nut
65
encircling the motor casing and head portion for holding the housing together. The housing
33
supports the air inlet
39
, which is sized and shaped for connection to a source of pressurized air. Air inlets compatible with the present invention are well known in the relevant art. The grip
57
is preferably formed from a soft material, such as rubber, to facilitate wrench
31
grip and cushioning.
The housing
33
supports the air motor
41
, which connects to the air inlet
39
for receiving pressurized air. Air motors
41
are well known in the art and operate to translate the energy of pressurized air into the rotational motion of a drive shaft
71
. A bearing
73
inserted in the wrench
31
allows the drive shaft
71
of the air motor
41
to rotate within the wrench
31
. The drive shaft
71
has an eccentric projection
77
extending from the distal end of the shaft. The projection
77
is offset from the rotational axis of the shaft
71
, so that viewed from the front, rotation of the shaft causes the projection to move laterally side-to-side (see FIGS.
16
-
19
). The projection
77
further includes a rotatable bushing
81
that rotates freely upon a vertical axis the projection. The bushing
81
acts as an interface between the projection
77
and the rocker
43
, ensuring smooth movement between the rocker and drive shaft
71
, as discussed in greater detail below.
The wrench
31
additionally includes an access plate
87
mounted on the head portion
63
. Removing the access plate
87
provides access to the wrench interior. Bolts
89
secure the access plate
87
to the head portion
63
of the wrench
31
. A reversing switch, generally indicated
93
and discussed in greater detail below, mounts on the head portion
63
and extends through the housing
33
and access plate
87
. The output member
51
and a rocker pivot
95
, discussed below, additionally extend through the access plate
87
.
The housing
33
supports the rocker
43
for pivoting movement about the rocker pivot
95
. The rocker pivot is a shaft passing through the head portion
63
, the access plate
87
and a rocker pivot hole
101
. The rocker pivot
95
includes a circumferential groove
97
at either end of the pivot
95
, each groove capable of receiving a snap ring
99
. The snap rings capture the pivot
95
between the head portion
63
and access plate
87
, thereby holding the pivot in the proper position. The rocker
43
, pivoting freely about the rocker pivot
95
, transforms the rotational energy of the air motor
41
to a pivoting motion.
FIGS. 2 and 3
show the details of the rocker
43
of the present invention. The rocker
43
includes a recess
105
for receiving the bushing
81
of the drive shaft
71
so that rotation of the drive shaft induces oscillation of the rocker. The rocker
43
further includes opposing flanges
107
defining a cavity
111
for receiving a pair of pawls
47
. Each flange
107
includes a pair of pawl holes
115
for receiving pawl pins
117
, about which the pawls
47
may pivot within the cavity
111
. As the rocker
43
pivots, the pawls
47
oscillate up and down and pivot on the pawl pins
117
.
Referring now to
FIGS. 4 and 5
, a pawl
47
of the present invention is shown. The wrench
31
preferably includes two pawls
47
(although more or less pawls may be substituted without departing from the scope of the invention) pivotably attached to the rocker
43
as described above. The pawls
47
are shaped and sized for engagement with teeth
121
of the output member
51
to turn the output member. In the illustrated embodiment, each wrench
31
includes two pawls
47
, including a forwarding pawl
125
and a reversing pawl
127
. The forwarding pawl and reversing pawl are identical to one another and fit between the flanges
107
on either side of the rocker
43
. Each pawl
47
includes a central cylindrical hub
131
having a horizontal passage
133
for receiving a pawl pin
117
for attachment to the rocker
43
. Each pawl
47
extends upward from the hub
131
and ends with a plurality of inwardly facing steps
137
sized and shaped for engaging the teeth
121
of the output member
51
and rotating the output member in a particular direction, as will be discussed below. Because the pawls
47
extend generally parallel to one another, as opposed to crossing each other as with prior art configurations, they contain no voids, allowing them to be smaller than conventional pawls, without sacrificing strength. Beyond the hub
131
, which must be narrow enough to fit between the flanges
107
, the depth of the pawl
47
increases, corresponding to the internal depth of the wrench
31
.
FIGS. 6-8
depict the output member
51
of the wrench
31
. Teeth
121
arranged about the perimeter of the output member
51
are generally parallel to the longitudinal axis A of the output member. The housing
33
supports the output member
51
for free rotation about its longitudinal axis. Opposing annular bushings
141
(
FIG. 1
) are disposed in the wrench head between the output member
51
and the head portion
63
and access plate
87
. These bushings
141
properly align and position the output member
51
within the wrench
31
, acting as a removable wear surface for the output member. Unlike many conventional wrenches, the present configuration does not include a pressure washer between the member
51
and the housing
33
to inhibit the free rotation of the output member within the housing. By allowing free rotation of the output member
51
, the power required to rotate the output member and the heat from friction due to rotation are both reduced. Without the pressure washer, the wrench
51
must inhibit counter-rotation of the output member
51
in another manner, as discussed below. The member
51
additionally projects from the housing
33
for transmitting torque to an object (FIG.
1
). The output member
51
further includes a male socket fitting
145
extending from the member for mating with a socket or other tool (not shown).
Turning to FIGS.
1
and
9
-
11
, the reversing switch for reversing the rotational direction of the output member
51
is generally indicated at
93
, for selectively changing the wrench
31
rotational direction. A knob
151
receives a rear end of a cam shaft
153
of the reversing switch
93
. A screw
154
holds the knob
151
and cam shaft
153
in fixed relation to one another. The cam shaft
153
pivots within the housing
33
about a pivoting axis C between a forward position and a reverse position. The reversing switch
93
further comprises a cam surface
157
extending from the cam shaft
153
. A coil spring
158
disposed within the housing
33
receives the cam shaft
153
for biasing the cam surface
157
against the access plate
87
. A front end of the spring
158
reacts against the cam surface
157
while a rear end of the spring reacts against a washer
159
seated in the head portion
63
of the tool. The spring
158
allows the reversing switch
93
to move along its axis slightly, so that a protuberance (not shown) of the head portion
63
engages the knob
151
when in-between the forward and reverse positions. This interference helps urge the reversing switch
93
into either the forward or reverse position. Depending upon the position of the reversing switch
93
, the cam surface
157
is offset from the pivoting axis C of the reversing switch
93
for biasing either the forwarding or reversing pawl
125
,
127
away from and out of engagement with the output member
51
. The reversing switch
93
limits movement of one pawl
47
by engaging the pawl to overcome the spring-induced bias of the pawl and prevent engagement with the output member
51
. Pivoting the switch
93
to the forward position engages the cam surface
157
with the reversing pawl
127
and biases the reversing pawl away from the teeth
121
of the output member
51
. Alternately, pivoting the switch
93
to the reverse position engages the cam surface
157
with a forwarding pawl
125
and biases the forwarding pawl away from the teeth
121
of the output member
51
.
The reversing switch
93
does not mount on or engage the rocker
43
, so the rocker may be smaller than is typical, which must normally include an opening for receiving the reversing switch. The configuration of the present invention allows for a more compact rocker
43
, specifically having a narrower profile, while retaining the strength characteristics of a more traditional rocker.
FIGS. 12-15
disclose details of the springs
53
supported in the housing
33
for biasing the pawls
47
toward the teeth
121
and restraining the output member
51
from rotation opposite that induced by the pawl. The other of the springs
53
is identical to the one shown, and therefore a description of one suffices for both. The spring
53
includes a pawl-engaging portion
161
for engaging a corresponding pawl
47
and biasing the pawl toward the teeth
121
. A stop portion
163
of the spring
53
engages the teeth
121
and restrains the output member
51
from counter-rotation in a direction opposite that induced by the pawl
47
. The spring
53
further includes a coil portion
167
that biases the pawl-engaging portion
161
and the stop portion
163
independently. A spring post
171
(
FIG. 16
) mounted within the housing
33
passes through the spring coil portion
167
to locate the spring
53
within the wrench. The coil portion
167
further includes a pawl coil
175
for biasing the pawl-engaging portion
161
and a stop coil
177
for independently biasing the stop portion
163
. These portions
161
,
163
function independently, although both spring portions and coil portions
175
,
177
are formed as one piece of spring wire in the preferred embodiment. The pawl-engaging portion
161
and stop portion
163
extend generally parallel to one another from the pawl coil
175
and stop coil
177
, respectively. Both the pawl-engaging portion
161
and stop portion
163
are generally L-shaped, and the stop portion
163
extends beyond the pawl-engaging portion
161
to engage the output member
51
. Each wrench
31
has two springs
53
, including a forwarding spring
181
, for engaging the forwarding pawl
125
, and a reversing spring
183
, for engaging the reversing pawl
127
.
The stop portions
163
of the springs
53
and the teeth
121
of the output member
51
are shaped and arranged in the housing
33
so that upon rotation of the output member in the direction induced by the corresponding pawl
47
, the teeth push the stop portion of each spring outwardly from the output member. This permits rotation in one direction only, so that upon rotation of the output member
51
in the opposite direction, the stop portion
163
engages the teeth
121
and inhibits counter-rotation. The stop portion
163
engages the teeth
121
of the output member
51
at an angle that encourages the stop portion to wedge against the output member when subjected to counter-rotative forces. These forces are opposed by the portion stop
163
to block counter-rotation of the output member
51
. Thus, the stop portion
163
is rigid enough to inhibit counter-rotation, while discouraging excessive wear of the output member
51
.
In operation, the wrench
31
provides controlled torque output to a socket or similar tool attached to the output member
51
.
FIGS. 16-19
depict the operation of the wrench
31
at various stages throughout a single air motor
41
rotation. Once the source of pressurized air connects to the wrench
31
, depressing the trigger
35
permits airflow through the motor
41
. The detailed construction of the motor
41
and air inlet
39
will not be discussed here, as one skilled in the art would readily understand incorporating an air motor, trigger
35
and source of pressurized air to turn the air motor. Once the motor
41
turns, the drive shaft
71
turns and the projection
77
and bushing
81
alternate side-to-side, as viewed from the front of the wrench
31
seen in
FIGS. 16-19
. In fact, the drive shaft
71
rotates and the offset projection
77
moves in a circular motion about the motor axis M. Because of the rocker pivot
95
, however, the motion of the rocker
43
is side-to-side only, moving the pawls
47
alternately upward and downward with respect to the springs
53
and the housing
33
.
Turning to
FIG. 16
, the wrench
31
depicted is midway through its driving stroke, with a reversing pawl
127
positioned against the output member
51
. Arrow A indicates the rotational direction of the output member
51
. The rocker
43
is at its neutral position, with both pawl pins
117
equidistant from the output member
51
. The pawl-engaging portion
161
of the reversing spring
183
engages the reversing pawl
127
, biasing the reversing pawl into engagement with the output member
51
. The stop portion
163
of the reversing spring
183
engages the output member
51
and inhibits rotation of the output member in a direction opposite of that induced by the reversing pawl
127
. With the reversing switch
93
(
FIG. 1
) pivoted to a reverse position, the cam surface
157
engages the forwarding pawl
125
and biases the forwarding pawl away from the output member teeth
121
. By engaging the pawl
127
, the cam surface
157
also biases the stop portion
163
of the forwarding spring
181
away from engagement with the output member
51
. The pawl-engaging portion
161
and stop portion
163
of the forwarding spring
181
continue to engage the forwarding pawl
125
, thereby inhibiting the pawl from rattling against the cam surface
157
during wrench operation. As the projection
77
and bushing
81
move leftward, the rocker
43
pivots leftward, urging the reversing pawl
127
upward against the output member
51
to drive rotation of the member in a reverse direction.
FIG. 17
depicts the wrench
31
at the end of its driving stroke, with the reversing pawl
127
in its fully-extended position against the output member
51
. Here the reversing pawl
127
engages and pushes the teeth
121
, rotating the output member
51
to its single cycle limit. As the output member has turned in the reverse direction, the stop portion
163
has moved resiliently via torsional movement of the stop coil
177
to permit teeth
121
to pass the stop portion in the reverse direction. Note that the reversing pawl
127
touches the stop portion
163
of the reversing spring
183
and pushes it slightly away from the output member
51
at the top end of the stroke. The stop portion
163
remains between the teeth
121
, however, poised to engage and hold the output member
51
should it begin counter-rotation after the reversing pawl
127
retracts. The cam surface
157
continues urging the forwarding pawl
125
away from contact with the output member
51
. Here the projection
77
of the drive shaft
71
is in its leftmost position, fully urging the rocker
43
to the limits of its leftward motion.
Turning to
FIG. 18
, the rocker
43
is midway through its return stroke. The reversing pawl
127
has moved downward and inward from its fully-extended position to engage the next lower tooth of the output member
51
in anticipation of another driving stroke. The pawl-engaging portion
161
urges the reversing pawl
127
toward the output member
51
, ensuring that the reversing pawl
127
engages the member during the return stroke so that the pawl is ready to engage and rotate the output member after the return stroke. Continuing to engage the forwarding pawl
125
, the cam surface
157
restricts pawl movement so it remains sufficiently clear of the output member
51
during reverse output member rotation.
FIG. 19
depicts the wrench
31
at the end of its return stroke. The rocker
43
has pivoted to its rightmost position in which the distal end of the reversing pawl
127
has moved downward to its lowest position where it may engage yet another tooth of the output member
51
. The pawl-engaging portion
161
continues to urge the reversing pawl
127
toward the output member
51
, ensuring that the pawl fully engages the output member. Comparing
FIGS. 17 and 19
, depicting the reversing pawl
127
in its fully extended and fully retracted position, respectively, a single return stroke allows the pawl to reposition itself on the output member
51
two teeth
121
downward from its ending position. Each rotation of the air motor
41
rotates the output member
51
the equivalent of two tooth positions. For the preferred embodiment shown in the enclosed figures, the ratio of motor
41
rotations to output member
51
rotations is 20:1. By altering the size and shape of the various wrench components, other gear ratios could be achieved.
With the reversing switch
93
in the forward position (not shown), the wrench
31
performs exactly as set forth above, except in the forward direction. The cam surface
157
of the reversing switch
93
engages the reversing pawl
127
to inhibit engagement of the pawl with the output member
51
. At the same time, the stop portion
163
of the reversing spring
183
is moved out of engagement with the output member
51
. The forwarding spring
181
urges the forwarding pawl
125
inward to engage the output member
51
for rotation in the forward direction. The stop portion
163
of the forwarding spring
181
moves into engagement with the output member
51
to prevent counter-rotation in the reverse direction.
The wrench configuration shown in the enclosed figures may be altered without departing from the scope of the present invention. For instance, components may be formed from more than one portion of material without departing from the scope of the present invention. Moreover, dimensions and proportions of the disclosed elements or alternate materials may be substituted without departing from the scope of the present invention.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
As various changes could be made in the above without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
- 1. A pneumatic ratchet drive wrench, the wrench comprising:a housing; an air inlet supported by the housing, said inlet being sized and shaped for connection to a source of pressurized air; an air motor disposed in the housing and in fluid communication with the air inlet for receiving pressurized air, said motor including a rotatable drive shaft that rotates when pressurized air passes through said motor; a rocker disposed pivotably within the housing and operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker; at least one pawl pivotably attached to the rocker; an output member having teeth, the output member being mounted in the housing for rotation about its longitudinal axis and projecting from the housing for transmitting torque to an object, said pawl being shaped and sized for engagement with the output member teeth to turn the output member; and at least one spring supported in the housing for biasing said at least one pawl against the teeth, said at least one spring being shaped and sized for restraining the output member from rotation opposite the rotation induced by the pawl, wherein the spring includes a pawl-engaging portion engaging said pawl and biasing said pawl against the teeth and a stop portion engageable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawl.
- 2. A pneumatic ratchet drive wrench as set forth in claim 1 wherein the stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl, the teeth push the stop portion outwardly from the output member to permit rotation and so that upon rotation of the output member in the opposite direction the stop portion engages the teeth to block said opposite rotation.
- 3. A pneumatic ratchet drive wrench as set forth in claim 2 wherein said spring further includes a coil portion formed to independently bias the pawl-engaging portion and the stop portion.
- 4. A pneumatic ratchet drive wrench as set forth in claim 3 wherein the coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion.
- 5. A pneumatic ratchet drive wrench as set forth in claim 4 wherein the spring is formed as one piece of spring wire.
- 6. A pneumatic ratchet drive wrench as set forth in claim 3 wherein the pawl-engaging portion and stop portion extend generally parallel one another from the pawl coil and stop coil, respectively.
- 7. A pneumatic ratchet drive wrench as set forth in claim 6 wherein the pawl-engaging portion and stop portion are generally L-shaped.
- 8. A pneumatic ratchet drive wrench as set forth in claim 7 wherein the stop portion extends beyond the pawl-engaging portion.
- 9. A pneumatic ratchet drive wrench as set forth in claim 1 further comprising two of said pawls including a forwarding pawl and a reversing pawl; and two of said springs including a forwarding spring and a reversing spring.
- 10. A pneumatic ratchet drive wrench as set forth in claim 9 further comprising a reversing switch for reversing the rotational direction of the output member.
- 11. A pneumatic ratchet drive wrench as set forth in claim 10 wherein the reversing switch is disposed for selectively engaging at least one of said at least two pawls to overcome the bias of the spring on the pawl to prohibit engagement with said output member.
- 12. A pneumatic ratchet drive wrench as set forth in claim 11 wherein the reversing switch pivots within the housing about a pivoting axis, said reversing switch being pivotable between a forward position and a reverse position.
- 13. A pneumatic ratchet drive wrench as set forth in claim 12 wherein the reversing switch further comprises a cam surface extending from the switch, said cam being offset from the pivoting axis of the reversing switch, such that pivoting the switch to the forward position engages the reversing pawl and biases said reversing pawl away from said output member teeth, while pivoting the switch to the reverse position engages the forwarding pawl and biases said forwarding pawl away from said output member teeth.
- 14. A pneumatic ratchet drive wrench, the wrench comprising:a housing; an air inlet supported by the housing, said inlet being sized and shaped for connection to a source of pressurized air; an air motor disposed in the housing and in fluid communication with the air inlet for receiving pressurized air, said motor including a rotatable drive shaft that rotates when pressurized air passes through said motor; a rocker disposed pivotably within the housing and operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker; at least two pawls pivotably attached to the rocker; an output member having teeth, the output member being mounted in the housing for rotation about its longitudinal axis and projecting from the housing for transmitting torque to an object, said pawls being shaped and sized for alternate engagement with the output member teeth to turn the output member; and at least one spring supported in the housing for biasing at least one of said at least two pawls against the teeth, said at least one spring being shaped and sized for restraining the output member from rotation opposite the rotation induced by said at least one pawl, said spring includes a pawl-engaging portion engaging said pawl and biasing said pawl against the teeth, a stop portion engagable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawl, and a coil portion formed to independently bias the pawl-engaging portion and the stop portion, said coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion, said stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl the teeth push the stop portion outwardly from the output member to permit rotation and so that upon rotation of the output member in the opposite direction the stop portion engages the teeth to block said opposite rotation.
- 15. A pneumatic ratchet drive wrench as set forth in claim 14 wherein the spring is formed as one piece of spring wire.
- 16. A pneumatic ratchet drive wrench as set forth in claim 15 wherein the pawl-engaging portion and stop portion are generally L-shaped and extend generally parallel one another from the pawl coil and stop coil, respectively, wherein said stop portion extends beyond the pawl-engaging portion.
- 17. A pneumatic ratchet drive wrench as set forth in claim 16 further comprising a reversing switch for reversing the rotational direction of the output member.
- 18. A pneumatic ratchet drive wrench as set forth in claim 17 wherein the reversing switch is disposed for selectively engaging said at least one pawl to overcome the bias of the spring on the pawl to prohibit engagement with said output member.
- 19. A pneumatic ratchet drive wrench as set forth in claim 18 wherein the reversing switch pivots within the housing about a pivoting axis, said reversing switch being pivotable between a forward position and a reverse position.
US Referenced Citations (12)