Pneumatic ratchet drive wrench

Information

  • Patent Grant
  • 6578643
  • Patent Number
    6,578,643
  • Date Filed
    Thursday, July 19, 2001
    23 years ago
  • Date Issued
    Tuesday, June 17, 2003
    21 years ago
Abstract
A pneumatic ratchet drive wrench of the present invention includes a pair of single springs that each bias a corresponding pawl into engagement with an output member and inhibit counter-rotation of the output member opposite the corresponding pawl. The pawl and spring construction allows the wrench head to be smaller than conventional pneumatic ratchet drive wrenches, providing better wrench access into small spaces. The spring is inexpensively formed as one piece of spring wire having independent spring coils for biasing the pawl and inhibiting counter-rotation of the output member.
Description




BACKGROUND OF THE INVENTION




This invention generally relates to pneumatic ratchet drive wrenches and more particularly to a pneumatic ratchet drive wrench having a single spring for both biasing a pawl into engagement with an output member and inhibiting counter-rotation of the output member.




The invention is especially concerned with a powered wrench that rotates an output member with a socket for turning a fastener element such as a bolt or a nut. Wrenches of this type are useful in automotive repair and industrial applications. Conventionally, pneumatic ratchet drive wrenches comprise an air motor for powering the wrench, an internal ratchet mechanism for transferring motion of the motor and an output member for transmitting such motion to a workpiece. Put simply, the internal ratchet mechanism typically includes a rotating offset shaft spinning with the air motor that in turn pivots a rocker having pawls attached which repeatedly engage a set of teeth on the output member, causing the member to rotate in a desired direction. During each rotation of the air motor, the output member is rotated a fraction of a revolution. By repeatedly engaging the output member and rotating it only a short distance, great mechanical advantage is obtained and the high-speed rotation of the air motor is readily converted to a high-torque, yet more slowly rotating, output member. These advantages are well understood in the relevant art.




Despite the simplicity of the concept behind a pneumatic ratchet drive wrench, the internal ratchet mechanisms of conventional pneumatic ratchet drive wrenches are complex and require many parts interacting with one another. For instance, wrenches traditionally require complex mechanisms for ensuring that the output member of the wrench does not rotate counter the desired direction during wrench use. These mechanisms often include multiple parts that serve the limited purpose of inhibiting counter-rotation of the output member. Similarly, size and space limitations of the wrench often compel the fashioning of elaborate, interactive components. For example, a reverse lever must often be incorporated directly with a drive link of the wrench, requiring a larger and heavier drive link than required for performing the drive link function alone (e.g., U.S. Pat. No. 5,535,646). Simplification of such a wrench by eliminating redundant parts and reducing the size and complexity of required parts improves overall wrench design.




It is an aim of wrench manufacturers to provide a pneumatic ratchet drive wrench that uses energy efficiently and incorporates fewer and simpler components. One difficulty in the fashioning of such a wrench is providing an output member that may rotate in both directions, yet will not rotate opposite the desired direction between subsequent pawl engagements. Typically, wrenches include anvil pressure washers for impeding counter-rotation of the output member. Other configurations incorporate stop mechanisms of increased complexity and cost. It is therefore the aim of the present invention to provide a stop mechanism that is inexpensive to manufacture and simple to incorporate into another spring of the invention. It is also the aim of the present invention to provide a wrench that manages wear more efficiently by decreasing wear of expensive or difficult to replace components, while transferring the wear to more easily replaceable and inexpensive components.




SUMMARY OF THE INVENTION




Among the several objects and features of the present invention may be noted the provision of a pneumatic ratchet drive wrench which reduces the number and complexity of wrench components; the provision of such a wrench which decreases the wear exhibited on expensive or difficult to replace components; the provision of such a wrench which allows for a smaller overall wrench size for access into small spaces; the provision of such a wrench which allows for more relaxed tolerances for wrench components; and the provision of such a wrench which may be manufactured inexpensively.




Generally, a pneumatic ratchet drive wrench of the present invention comprises a housing. An air inlet is supported by the housing. The inlet is sized and shaped for connection to a source of pressurized air. An air motor is disposed in the housing and is in fluid communication with the air inlet for receiving pressurized air. The motor includes a rotatable drive shaft that rotates when pressurized air passes through the motor. A rocker is disposed pivotably within the housing and is operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker. At least one pawl is pivotably attached to the rocker. An output member has teeth and is mounted in the housing for rotation about its longitudinal axis. The output member projects from the housing for transmitting torque to an object. The at least one pawl is shaped and sized for engagement with the output member teeth to turn the output member. At least one spring is supported in the housing for biasing the at least one pawl against the teeth. The at least one spring is shaped and sized for restraining the output member from rotation opposite the rotation induced by the pawl.




In another aspect of the present invention, a pneumatic ratchet drive wrench comprises a housing, an air inlet, an air motor and a rocker generally as set forth above. The wrench further comprises at least two pawls pivotably attached to the rocker and an output member having teeth. The output member is mounted in the housing for rotation about its longitudinal axis and projects from the housing for transmitting torque to an object. The pawls are shaped and sized for alternate engagement with the output member teeth to turn the output member. At least one spring is supported in the housing for biasing at least one of the at least two pawls against the teeth. The at least one spring is shaped and sized for restraining the output member from rotation opposite the rotation induced by the at least one pawl. The spring includes a pawl-engaging portion, engaging the pawl and biasing the pawl against the teeth, a stop portion, engagable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawi, and a coil portion, formed to independently bias the pawl-engaging portion and the stop portion. The coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion. The stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl, the teeth push the stop portion outwardly from the output member to permit rotation. Upon rotation of the output member in the opposite direction, the stop portion engages the teeth to block the opposite rotation.




Other objects and features will be in part apparent and in part pointed out hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a right side, partial section of a pneumatic ratchet drive wrench of the present invention;





FIG. 2

is a front elevation of a rocker;





FIG. 3

is a side elevation of the rocker;





FIG. 4

is a front elevation of a reversing pawl;





FIG. 5

is a right side elevation of the reversing pawl;





FIG. 6

is a right side elevation of an output member;





FIG. 7

is a front elevation of the output member;





FIG. 8

is a rear elevation of the output member;





FIG. 9

is a left side elevation of a reversing switch;





FIG. 10

is a rear elevation of the reversing switch;





FIG. 11

is a front elevation of the reversing switch;





FIG. 12

is a front elevation of a reversing spring;





FIG. 13

is a left side elevation of the reversing spring;





FIG. 14

is a right side elevation of the reversing spring;





FIG. 15

is a perspective of the reversing spring;





FIG. 16

is a partial front section taken in a plane including


16





16


of

FIG. 1

with the reversing pawl shown midway through its driving stroke positioned against the drive shaft;





FIG. 17

is the section of

FIG. 16

with the reversing pawl shown in its fully-extended position against the drive shaft;





FIG. 18

is the section of

FIG. 16

with the reversing pawl shown midway through its return stroke as it returns toward the start of another driving stroke; and





FIG. 19

is the section of

FIG. 16

with the reversing pawl shown in its initial position seated against the drive shaft.




Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the drawings and particularly to

FIG. 1

, reference number


31


generally indicates a pneumatic ratchet drive wrench of the present invention. Generally, the wrench


31


includes a housing


33


, a trigger


35


, an air inlet


39


, an air motor


41


, a rocker


43


, at least two pawls


47


, an output member


51


and springs


53


. Each of these will be discussed in greater detail below. The wrench housing


33


includes a motor casing


55


, a grip


57


overlying the motor casing, a bearing collar


59


received within the motor casing, a head portion


63


seated on the collar, and an annular compression nut


65


encircling the motor casing and head portion for holding the housing together. The housing


33


supports the air inlet


39


, which is sized and shaped for connection to a source of pressurized air. Air inlets compatible with the present invention are well known in the relevant art. The grip


57


is preferably formed from a soft material, such as rubber, to facilitate wrench


31


grip and cushioning.




The housing


33


supports the air motor


41


, which connects to the air inlet


39


for receiving pressurized air. Air motors


41


are well known in the art and operate to translate the energy of pressurized air into the rotational motion of a drive shaft


71


. A bearing


73


inserted in the wrench


31


allows the drive shaft


71


of the air motor


41


to rotate within the wrench


31


. The drive shaft


71


has an eccentric projection


77


extending from the distal end of the shaft. The projection


77


is offset from the rotational axis of the shaft


71


, so that viewed from the front, rotation of the shaft causes the projection to move laterally side-to-side (see FIGS.


16


-


19


). The projection


77


further includes a rotatable bushing


81


that rotates freely upon a vertical axis the projection. The bushing


81


acts as an interface between the projection


77


and the rocker


43


, ensuring smooth movement between the rocker and drive shaft


71


, as discussed in greater detail below.




The wrench


31


additionally includes an access plate


87


mounted on the head portion


63


. Removing the access plate


87


provides access to the wrench interior. Bolts


89


secure the access plate


87


to the head portion


63


of the wrench


31


. A reversing switch, generally indicated


93


and discussed in greater detail below, mounts on the head portion


63


and extends through the housing


33


and access plate


87


. The output member


51


and a rocker pivot


95


, discussed below, additionally extend through the access plate


87


.




The housing


33


supports the rocker


43


for pivoting movement about the rocker pivot


95


. The rocker pivot is a shaft passing through the head portion


63


, the access plate


87


and a rocker pivot hole


101


. The rocker pivot


95


includes a circumferential groove


97


at either end of the pivot


95


, each groove capable of receiving a snap ring


99


. The snap rings capture the pivot


95


between the head portion


63


and access plate


87


, thereby holding the pivot in the proper position. The rocker


43


, pivoting freely about the rocker pivot


95


, transforms the rotational energy of the air motor


41


to a pivoting motion.

FIGS. 2 and 3

show the details of the rocker


43


of the present invention. The rocker


43


includes a recess


105


for receiving the bushing


81


of the drive shaft


71


so that rotation of the drive shaft induces oscillation of the rocker. The rocker


43


further includes opposing flanges


107


defining a cavity


111


for receiving a pair of pawls


47


. Each flange


107


includes a pair of pawl holes


115


for receiving pawl pins


117


, about which the pawls


47


may pivot within the cavity


111


. As the rocker


43


pivots, the pawls


47


oscillate up and down and pivot on the pawl pins


117


.




Referring now to

FIGS. 4 and 5

, a pawl


47


of the present invention is shown. The wrench


31


preferably includes two pawls


47


(although more or less pawls may be substituted without departing from the scope of the invention) pivotably attached to the rocker


43


as described above. The pawls


47


are shaped and sized for engagement with teeth


121


of the output member


51


to turn the output member. In the illustrated embodiment, each wrench


31


includes two pawls


47


, including a forwarding pawl


125


and a reversing pawl


127


. The forwarding pawl and reversing pawl are identical to one another and fit between the flanges


107


on either side of the rocker


43


. Each pawl


47


includes a central cylindrical hub


131


having a horizontal passage


133


for receiving a pawl pin


117


for attachment to the rocker


43


. Each pawl


47


extends upward from the hub


131


and ends with a plurality of inwardly facing steps


137


sized and shaped for engaging the teeth


121


of the output member


51


and rotating the output member in a particular direction, as will be discussed below. Because the pawls


47


extend generally parallel to one another, as opposed to crossing each other as with prior art configurations, they contain no voids, allowing them to be smaller than conventional pawls, without sacrificing strength. Beyond the hub


131


, which must be narrow enough to fit between the flanges


107


, the depth of the pawl


47


increases, corresponding to the internal depth of the wrench


31


.





FIGS. 6-8

depict the output member


51


of the wrench


31


. Teeth


121


arranged about the perimeter of the output member


51


are generally parallel to the longitudinal axis A of the output member. The housing


33


supports the output member


51


for free rotation about its longitudinal axis. Opposing annular bushings


141


(

FIG. 1

) are disposed in the wrench head between the output member


51


and the head portion


63


and access plate


87


. These bushings


141


properly align and position the output member


51


within the wrench


31


, acting as a removable wear surface for the output member. Unlike many conventional wrenches, the present configuration does not include a pressure washer between the member


51


and the housing


33


to inhibit the free rotation of the output member within the housing. By allowing free rotation of the output member


51


, the power required to rotate the output member and the heat from friction due to rotation are both reduced. Without the pressure washer, the wrench


51


must inhibit counter-rotation of the output member


51


in another manner, as discussed below. The member


51


additionally projects from the housing


33


for transmitting torque to an object (FIG.


1


). The output member


51


further includes a male socket fitting


145


extending from the member for mating with a socket or other tool (not shown).




Turning to FIGS.


1


and


9


-


11


, the reversing switch for reversing the rotational direction of the output member


51


is generally indicated at


93


, for selectively changing the wrench


31


rotational direction. A knob


151


receives a rear end of a cam shaft


153


of the reversing switch


93


. A screw


154


holds the knob


151


and cam shaft


153


in fixed relation to one another. The cam shaft


153


pivots within the housing


33


about a pivoting axis C between a forward position and a reverse position. The reversing switch


93


further comprises a cam surface


157


extending from the cam shaft


153


. A coil spring


158


disposed within the housing


33


receives the cam shaft


153


for biasing the cam surface


157


against the access plate


87


. A front end of the spring


158


reacts against the cam surface


157


while a rear end of the spring reacts against a washer


159


seated in the head portion


63


of the tool. The spring


158


allows the reversing switch


93


to move along its axis slightly, so that a protuberance (not shown) of the head portion


63


engages the knob


151


when in-between the forward and reverse positions. This interference helps urge the reversing switch


93


into either the forward or reverse position. Depending upon the position of the reversing switch


93


, the cam surface


157


is offset from the pivoting axis C of the reversing switch


93


for biasing either the forwarding or reversing pawl


125


,


127


away from and out of engagement with the output member


51


. The reversing switch


93


limits movement of one pawl


47


by engaging the pawl to overcome the spring-induced bias of the pawl and prevent engagement with the output member


51


. Pivoting the switch


93


to the forward position engages the cam surface


157


with the reversing pawl


127


and biases the reversing pawl away from the teeth


121


of the output member


51


. Alternately, pivoting the switch


93


to the reverse position engages the cam surface


157


with a forwarding pawl


125


and biases the forwarding pawl away from the teeth


121


of the output member


51


.




The reversing switch


93


does not mount on or engage the rocker


43


, so the rocker may be smaller than is typical, which must normally include an opening for receiving the reversing switch. The configuration of the present invention allows for a more compact rocker


43


, specifically having a narrower profile, while retaining the strength characteristics of a more traditional rocker.





FIGS. 12-15

disclose details of the springs


53


supported in the housing


33


for biasing the pawls


47


toward the teeth


121


and restraining the output member


51


from rotation opposite that induced by the pawl. The other of the springs


53


is identical to the one shown, and therefore a description of one suffices for both. The spring


53


includes a pawl-engaging portion


161


for engaging a corresponding pawl


47


and biasing the pawl toward the teeth


121


. A stop portion


163


of the spring


53


engages the teeth


121


and restrains the output member


51


from counter-rotation in a direction opposite that induced by the pawl


47


. The spring


53


further includes a coil portion


167


that biases the pawl-engaging portion


161


and the stop portion


163


independently. A spring post


171


(

FIG. 16

) mounted within the housing


33


passes through the spring coil portion


167


to locate the spring


53


within the wrench. The coil portion


167


further includes a pawl coil


175


for biasing the pawl-engaging portion


161


and a stop coil


177


for independently biasing the stop portion


163


. These portions


161


,


163


function independently, although both spring portions and coil portions


175


,


177


are formed as one piece of spring wire in the preferred embodiment. The pawl-engaging portion


161


and stop portion


163


extend generally parallel to one another from the pawl coil


175


and stop coil


177


, respectively. Both the pawl-engaging portion


161


and stop portion


163


are generally L-shaped, and the stop portion


163


extends beyond the pawl-engaging portion


161


to engage the output member


51


. Each wrench


31


has two springs


53


, including a forwarding spring


181


, for engaging the forwarding pawl


125


, and a reversing spring


183


, for engaging the reversing pawl


127


.




The stop portions


163


of the springs


53


and the teeth


121


of the output member


51


are shaped and arranged in the housing


33


so that upon rotation of the output member in the direction induced by the corresponding pawl


47


, the teeth push the stop portion of each spring outwardly from the output member. This permits rotation in one direction only, so that upon rotation of the output member


51


in the opposite direction, the stop portion


163


engages the teeth


121


and inhibits counter-rotation. The stop portion


163


engages the teeth


121


of the output member


51


at an angle that encourages the stop portion to wedge against the output member when subjected to counter-rotative forces. These forces are opposed by the portion stop


163


to block counter-rotation of the output member


51


. Thus, the stop portion


163


is rigid enough to inhibit counter-rotation, while discouraging excessive wear of the output member


51


.




In operation, the wrench


31


provides controlled torque output to a socket or similar tool attached to the output member


51


.

FIGS. 16-19

depict the operation of the wrench


31


at various stages throughout a single air motor


41


rotation. Once the source of pressurized air connects to the wrench


31


, depressing the trigger


35


permits airflow through the motor


41


. The detailed construction of the motor


41


and air inlet


39


will not be discussed here, as one skilled in the art would readily understand incorporating an air motor, trigger


35


and source of pressurized air to turn the air motor. Once the motor


41


turns, the drive shaft


71


turns and the projection


77


and bushing


81


alternate side-to-side, as viewed from the front of the wrench


31


seen in

FIGS. 16-19

. In fact, the drive shaft


71


rotates and the offset projection


77


moves in a circular motion about the motor axis M. Because of the rocker pivot


95


, however, the motion of the rocker


43


is side-to-side only, moving the pawls


47


alternately upward and downward with respect to the springs


53


and the housing


33


.




Turning to

FIG. 16

, the wrench


31


depicted is midway through its driving stroke, with a reversing pawl


127


positioned against the output member


51


. Arrow A indicates the rotational direction of the output member


51


. The rocker


43


is at its neutral position, with both pawl pins


117


equidistant from the output member


51


. The pawl-engaging portion


161


of the reversing spring


183


engages the reversing pawl


127


, biasing the reversing pawl into engagement with the output member


51


. The stop portion


163


of the reversing spring


183


engages the output member


51


and inhibits rotation of the output member in a direction opposite of that induced by the reversing pawl


127


. With the reversing switch


93


(

FIG. 1

) pivoted to a reverse position, the cam surface


157


engages the forwarding pawl


125


and biases the forwarding pawl away from the output member teeth


121


. By engaging the pawl


127


, the cam surface


157


also biases the stop portion


163


of the forwarding spring


181


away from engagement with the output member


51


. The pawl-engaging portion


161


and stop portion


163


of the forwarding spring


181


continue to engage the forwarding pawl


125


, thereby inhibiting the pawl from rattling against the cam surface


157


during wrench operation. As the projection


77


and bushing


81


move leftward, the rocker


43


pivots leftward, urging the reversing pawl


127


upward against the output member


51


to drive rotation of the member in a reverse direction.





FIG. 17

depicts the wrench


31


at the end of its driving stroke, with the reversing pawl


127


in its fully-extended position against the output member


51


. Here the reversing pawl


127


engages and pushes the teeth


121


, rotating the output member


51


to its single cycle limit. As the output member has turned in the reverse direction, the stop portion


163


has moved resiliently via torsional movement of the stop coil


177


to permit teeth


121


to pass the stop portion in the reverse direction. Note that the reversing pawl


127


touches the stop portion


163


of the reversing spring


183


and pushes it slightly away from the output member


51


at the top end of the stroke. The stop portion


163


remains between the teeth


121


, however, poised to engage and hold the output member


51


should it begin counter-rotation after the reversing pawl


127


retracts. The cam surface


157


continues urging the forwarding pawl


125


away from contact with the output member


51


. Here the projection


77


of the drive shaft


71


is in its leftmost position, fully urging the rocker


43


to the limits of its leftward motion.




Turning to

FIG. 18

, the rocker


43


is midway through its return stroke. The reversing pawl


127


has moved downward and inward from its fully-extended position to engage the next lower tooth of the output member


51


in anticipation of another driving stroke. The pawl-engaging portion


161


urges the reversing pawl


127


toward the output member


51


, ensuring that the reversing pawl


127


engages the member during the return stroke so that the pawl is ready to engage and rotate the output member after the return stroke. Continuing to engage the forwarding pawl


125


, the cam surface


157


restricts pawl movement so it remains sufficiently clear of the output member


51


during reverse output member rotation.





FIG. 19

depicts the wrench


31


at the end of its return stroke. The rocker


43


has pivoted to its rightmost position in which the distal end of the reversing pawl


127


has moved downward to its lowest position where it may engage yet another tooth of the output member


51


. The pawl-engaging portion


161


continues to urge the reversing pawl


127


toward the output member


51


, ensuring that the pawl fully engages the output member. Comparing

FIGS. 17 and 19

, depicting the reversing pawl


127


in its fully extended and fully retracted position, respectively, a single return stroke allows the pawl to reposition itself on the output member


51


two teeth


121


downward from its ending position. Each rotation of the air motor


41


rotates the output member


51


the equivalent of two tooth positions. For the preferred embodiment shown in the enclosed figures, the ratio of motor


41


rotations to output member


51


rotations is 20:1. By altering the size and shape of the various wrench components, other gear ratios could be achieved.




With the reversing switch


93


in the forward position (not shown), the wrench


31


performs exactly as set forth above, except in the forward direction. The cam surface


157


of the reversing switch


93


engages the reversing pawl


127


to inhibit engagement of the pawl with the output member


51


. At the same time, the stop portion


163


of the reversing spring


183


is moved out of engagement with the output member


51


. The forwarding spring


181


urges the forwarding pawl


125


inward to engage the output member


51


for rotation in the forward direction. The stop portion


163


of the forwarding spring


181


moves into engagement with the output member


51


to prevent counter-rotation in the reverse direction.




The wrench configuration shown in the enclosed figures may be altered without departing from the scope of the present invention. For instance, components may be formed from more than one portion of material without departing from the scope of the present invention. Moreover, dimensions and proportions of the disclosed elements or alternate materials may be substituted without departing from the scope of the present invention.




In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.




When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.




As various changes could be made in the above without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.



Claims
  • 1. A pneumatic ratchet drive wrench, the wrench comprising:a housing; an air inlet supported by the housing, said inlet being sized and shaped for connection to a source of pressurized air; an air motor disposed in the housing and in fluid communication with the air inlet for receiving pressurized air, said motor including a rotatable drive shaft that rotates when pressurized air passes through said motor; a rocker disposed pivotably within the housing and operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker; at least one pawl pivotably attached to the rocker; an output member having teeth, the output member being mounted in the housing for rotation about its longitudinal axis and projecting from the housing for transmitting torque to an object, said pawl being shaped and sized for engagement with the output member teeth to turn the output member; and at least one spring supported in the housing for biasing said at least one pawl against the teeth, said at least one spring being shaped and sized for restraining the output member from rotation opposite the rotation induced by the pawl, wherein the spring includes a pawl-engaging portion engaging said pawl and biasing said pawl against the teeth and a stop portion engageable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawl.
  • 2. A pneumatic ratchet drive wrench as set forth in claim 1 wherein the stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl, the teeth push the stop portion outwardly from the output member to permit rotation and so that upon rotation of the output member in the opposite direction the stop portion engages the teeth to block said opposite rotation.
  • 3. A pneumatic ratchet drive wrench as set forth in claim 2 wherein said spring further includes a coil portion formed to independently bias the pawl-engaging portion and the stop portion.
  • 4. A pneumatic ratchet drive wrench as set forth in claim 3 wherein the coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion.
  • 5. A pneumatic ratchet drive wrench as set forth in claim 4 wherein the spring is formed as one piece of spring wire.
  • 6. A pneumatic ratchet drive wrench as set forth in claim 3 wherein the pawl-engaging portion and stop portion extend generally parallel one another from the pawl coil and stop coil, respectively.
  • 7. A pneumatic ratchet drive wrench as set forth in claim 6 wherein the pawl-engaging portion and stop portion are generally L-shaped.
  • 8. A pneumatic ratchet drive wrench as set forth in claim 7 wherein the stop portion extends beyond the pawl-engaging portion.
  • 9. A pneumatic ratchet drive wrench as set forth in claim 1 further comprising two of said pawls including a forwarding pawl and a reversing pawl; and two of said springs including a forwarding spring and a reversing spring.
  • 10. A pneumatic ratchet drive wrench as set forth in claim 9 further comprising a reversing switch for reversing the rotational direction of the output member.
  • 11. A pneumatic ratchet drive wrench as set forth in claim 10 wherein the reversing switch is disposed for selectively engaging at least one of said at least two pawls to overcome the bias of the spring on the pawl to prohibit engagement with said output member.
  • 12. A pneumatic ratchet drive wrench as set forth in claim 11 wherein the reversing switch pivots within the housing about a pivoting axis, said reversing switch being pivotable between a forward position and a reverse position.
  • 13. A pneumatic ratchet drive wrench as set forth in claim 12 wherein the reversing switch further comprises a cam surface extending from the switch, said cam being offset from the pivoting axis of the reversing switch, such that pivoting the switch to the forward position engages the reversing pawl and biases said reversing pawl away from said output member teeth, while pivoting the switch to the reverse position engages the forwarding pawl and biases said forwarding pawl away from said output member teeth.
  • 14. A pneumatic ratchet drive wrench, the wrench comprising:a housing; an air inlet supported by the housing, said inlet being sized and shaped for connection to a source of pressurized air; an air motor disposed in the housing and in fluid communication with the air inlet for receiving pressurized air, said motor including a rotatable drive shaft that rotates when pressurized air passes through said motor; a rocker disposed pivotably within the housing and operatively connected to the drive shaft so that rotation of the drive shaft induces oscillation of the rocker; at least two pawls pivotably attached to the rocker; an output member having teeth, the output member being mounted in the housing for rotation about its longitudinal axis and projecting from the housing for transmitting torque to an object, said pawls being shaped and sized for alternate engagement with the output member teeth to turn the output member; and at least one spring supported in the housing for biasing at least one of said at least two pawls against the teeth, said at least one spring being shaped and sized for restraining the output member from rotation opposite the rotation induced by said at least one pawl, said spring includes a pawl-engaging portion engaging said pawl and biasing said pawl against the teeth, a stop portion engagable with the teeth to restrain the output member from rotation in a direction opposite that induced by the pawl, and a coil portion formed to independently bias the pawl-engaging portion and the stop portion, said coil portion comprises a pawl coil for biasing the pawl-engaging portion and a stop coil for biasing the stop portion, said stop portion and teeth are shaped and arranged in the housing so that upon rotation of the output member in the direction induced by the pawl the teeth push the stop portion outwardly from the output member to permit rotation and so that upon rotation of the output member in the opposite direction the stop portion engages the teeth to block said opposite rotation.
  • 15. A pneumatic ratchet drive wrench as set forth in claim 14 wherein the spring is formed as one piece of spring wire.
  • 16. A pneumatic ratchet drive wrench as set forth in claim 15 wherein the pawl-engaging portion and stop portion are generally L-shaped and extend generally parallel one another from the pawl coil and stop coil, respectively, wherein said stop portion extends beyond the pawl-engaging portion.
  • 17. A pneumatic ratchet drive wrench as set forth in claim 16 further comprising a reversing switch for reversing the rotational direction of the output member.
  • 18. A pneumatic ratchet drive wrench as set forth in claim 17 wherein the reversing switch is disposed for selectively engaging said at least one pawl to overcome the bias of the spring on the pawl to prohibit engagement with said output member.
  • 19. A pneumatic ratchet drive wrench as set forth in claim 18 wherein the reversing switch pivots within the housing about a pivoting axis, said reversing switch being pivotable between a forward position and a reverse position.
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2712256 Fish Jul 1955 A
3270595 Hall et al. Sep 1966 A
3608683 Fujisawa Sep 1971 A
4259883 Carlson Apr 1981 A
4346630 Hanson Aug 1982 A
4722252 Fulcher et al. Feb 1988 A
4993288 Anderson et al. Feb 1991 A
5450773 Kim et al. Sep 1995 A
5535646 Allen et al. Jul 1996 A
5738192 Miner Apr 1998 A
6308594 Cheng Oct 2001 B1