Pneumatic signaling device for divers

Information

  • Patent Grant
  • 6796265
  • Patent Number
    6,796,265
  • Date Filed
    Monday, June 16, 2003
    21 years ago
  • Date Issued
    Tuesday, September 28, 2004
    19 years ago
Abstract
The present invention relates to an all-purpose, pneumatic powered signaling device including a first component capable of transmitting signals above water and a second component capable of transmitting a signal beneath the water. The first component includes a pneumatic air horn and the second component a diaphragm and piston. A button actuator is selectively depressed to create a flow passageway from a source of compressed air to the first and second components. A selector switch is selectively adjustable to allow a stream of compressed air flowing through the passageway to enter either the first or the second component and transmit a signal above or below the water.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a signaling apparatus. More particularly, the present invention is directed to an all-purpose, pneumatic powered signaling device adaptable for effectively transmitting signals above and below water.




It is well known that divers may use one or more tanks of compressed air to extend their time beneath the surface of the water. Such divers, often referred to as “scuba” (self-contained, underwater, breathing apparatus) divers, would benefit greatly if they were able to communicate with other divers below the water's surface. It would also be desirable for scuba divers to be able to communicate with others when they return to the surface of the water. It would be ideal if one device could be used for both purposes.




U.S. Pat. No. 4,950,107 to Hancock et al., which patent is incorporated herein by reference in its entirety, discloses an audible alarm device for divers. More specifically, the audible alarm device consists of a pneumatically operated horn activated by a push button. The air source for the audible alarm device is a tap off the line from a scuba tank to a buoyancy compensator vest. While the audible alarm device is well suited for attracting the attention of others once the diver has surfaced, it is of little or no use while the diver is submerged.




Effective underwater signaling from one diver to another is normally performed with a percussion device of some description. For example, U.S. Pat. No. 5,400,736 to Gold discloses a hand-operated signaling device while U.S. Pat. No. 4,095,667 to Mahig et al. and U.S. Pat. No. 5,302,055 to Johnson disclose pneumatically operated pistons which impact on a diaphragm. It will be appreciated that in the later patents, the mechanical impact of the piston on the diaphragm permits the diaphragm to vibrate or reverberate, thus creating a pressure wave that can be heard/felt by other submerged divers.




Thus, pneumatic signaling devices, which work in either air or water, are known. Several attempts have been made to fabricate an all-purpose signaling device. For example, U.S. Pat. No. 4,998,499 to Nordbeck discloses a pneumatic signaling device designed to operate both above and below the water. More specifically, the '499 patent employs a vibrating diaphragm inducing impulses in an attached air horn; the diaphragm and air horn can operate underwater by virtue of a lid, which lid can be detached from the signaling device when operating in air. In contrast, U.S. Pat. No. 4,852,510 to Joseph et al, which discloses a scuba whistle, which can be operated both above and below the surface of the water.




However, manufacturers have not been able to design a pneumatic signaling devices that works “equally” well in air and water for a number of reasons. For example, air horns that operate above the water are generally inoperable beneath the water. For the sound generated by such air horns to carry any distance, it is necessary to employ a source of compressed air, which air source is conventionally carried as part of the horn assembly. Likewise, conventional whistles and bells are limited to signaling above water and are both cumbersome to carry and of limited range. Alternatively, it is known that when a piston impacts against a diaphragm, a percussion wave is created that will transmit above and below water. While a percussion wave may be felt some distance underwater, such devices are generally unsatisfactory for transmitting signals above water. Furthermore, there exists the need of providing a readily available source of compressed air capable of powering the piston. Moreover, even if the same source of compressed air can be employed to power air horn and piston signaling devices, the optimum mass flow rate of air needed to operate a pneumatic piston signaling device is substantially greater than that needed to operate an air horn signaling device.




It is clear that there exists a need in the art for an improved signaling device equally adaptable for effectively transmitting signals above and below water. Such a device should be as small as possible and, preferably, not require a separate compressed air power source that could add weight and inhibit movement of a diver. Preferably, the signaling device would be adaptable to employ a diver's own source of compressed breathing air. As will become apparent, the present invention provides an all-purpose signaling device capable of utilizing a scuba diver's air supply to power the device to transmit signals above and below the water.




SUMMARY OF THE INVENTION




There is a critical need in the art for an all-purpose signaling device that divers can utilize above as well as below the surface of the water.




The present invention is directed to an all-purpose, pneumatic powered signaling device that can readily be used to signal others above and below the water. The device employs a selector switch capable of directing a stream of compressed air to either a first component for signaling above water or to a second component for signaling under water. The all-purpose pneumatic signaling device is preferably integrated into the air flow passageway leading from a diver's source of compressed breathing air, i.e., breathing tank, and the diver's buoyancy compensator device for powering the buoyancy compensation system. When the selector switch is set for above water use and the signaling device is activated, compressed air from the diver's tank at a first flow rate is directed into an air horn for generating an audible signal through the air. Alternatively, when the selector switch is set for below water use and the device is activated by the diver, compressed air at a second flow rate is directed into an enclosed cylinder and functions to drive a piston into repeated impact against a rigid diaphragm, causing the diaphragm to oscillate and transmit a percussion signal wave through the water which can be heard, i.e., felt, by other divers in the vicinity.




A significant advantage of the present invention resides in the ability to actuate the all-purpose signaling device by merely twisting or moving a selector knob to “set” the device in either the above or under water mode of operation. The signal can then be initiated by merely pressing an actuator button. The signaling device may be “set” for underwater transmission before the diver proceeds underwater or may be “set” immediately prior to use. When the diver returns to the surface, he may rotate the selector switch to “set” the device for air transmission.




Because the underwater component of the all-purpose signaling device includes only the single moving piston, there is little chance of the device malfunctioning regardless of the depth at which the device is employed. There is also no need for the diver to repeatedly depress the actuator button to continue to transmit a signal. A unique system of air flow passageways extending within the cylinder directs the flow of compressed air to sequentially propel the piston against the diaphragm or move the piston out of contact with the diaphragm before automatically initiating another cycle. As a result, one depression of the actuator button is sufficient to transmit periodic percussion waves that may be “heard” by other divers in the vicinity.




Advantageously, the present invention employs a quick-disconnect attachment assembly for joining the signaling device to a diver's existing airflow system, which permits the signaling device to be easily connected and disconnected in the air line between the diver's air tank and the diver's buoyancy compensation system via a power inflator. This allows compressed air to continue to pass uninterrupted from the diver's tank to the power inflator while, at the same time, permitting a small portion of the compressed air to be rerouted to selectively initiate either an above or below water signal.




According to one aspect, the present invention provides a pneumatic signaling device operable above and below the surface of the water from a source of compressed gas. Preferably, the pneumatic signaling device includes a continuous signaling device for generating a continuous signal detectable above the surface of the water operated at a first flowrate, a percussion signaling device for generating an intermittent signal detectable below the surface of the water operated at a second flowrate greater than the first flowrate, and a device for selecting an orifice sized to produce one of the first and second flowrates. If desired, the selecting device is disposed downstream of the percussion signaling device. In an exemplary case, the percussion signaling device includes a single moving element, which advantageously can be a bi-stable undamped piston.




According to another aspect, the present invention provides an all-purpose signaling device including a first signaling component operable at a first flowrate, a second signaling component operable at a second flowrate, a selector switch assembly for selectively creating one of first and second flow passageways sized to permit flow of compressed gas at the first and second flowrates, respectively, and an actuator which provides the compressed gas to the selector switch, wherein the first flowrate is less than that needed to operate the second signaling component. If desired, the first component can include a gas driven horn adaptable for transmitting audible sounds above water while the second component can include a device for creating a percussion wave signal that travels underwater. More specifically, the percussion device includes a cylinder having a longitudinal bore accepting a bi-stable piston and a diaphragm disposed across an open end of the longitudinal bore.




In the all-purpose signaling device discussed immediately above, the piston includes a driven end which impacts the diaphragm and a driving end opposite the driven end, the driving end of the piston is larger in diameter than the driven end of the piston, the cylinder includes an inlet port and an exhaust port disposed on opposite sides of the driving end of the piston, and movement of the driving end of the piston away from the diaphragm between first and second predetermined positions simultaneously closes the exhaust port in the cylinder to thereby permit pressure buildup proximate to the driving end of the piston and opens a bypass passageway permitting the compressed gas from the inlet port to contribute to the pressure buildup.




Furthermore, in the all-purpose signaling device mentioned immediately above, the selector switch assembly includes a selector cup with at least two attached leg members adaptable for joint rotation with the cup, wherein only one of the legs is positioned adjacent a flow inlet of one of the first and second signaling components when the cup is in a first predetermined position and wherein only the other of the legs is positioned adjacent a flow inlet of the other of the first and second signaling components when the cup is in a second predetermined position. If desired, a separate curved member can be mounted on each leg for selectively blocking one of the flow inlets when positioned adjacent thereto.




According to a further aspect, the present invention provides a pneumatic signaling device operable by compressed gas including a continuous signaling device operable at a first flowrate of the compressed gas, a percussion signaling including a single moving element and operable at a second flowrate of the compressed gas greater than the first flowrate, and a control device including a moveable member which permits operation of a selected one of the continuous signaling device and the percussion signaling device. Preferably, movement of the moveable member between first and second positions selects between the first and second flowrates required to operate the continuous and the percussion signaling devices, respectively, while positioning the moveable member to a third position establishes the selected one of the first and second flowrates. If desired, the continuous signaling component can be a gas driven horn. Preferably, the single moving element comprises a bi-stable piston. In an exemplary case, the bi-stable piston is disposed in a cylinder providing air passageways permitting undamped operation of the bi-stable piston. Advantageously, the moveable member is rotatable between the first and second positions while the moveable member permits movement to the third position irrespective of whether the moveable member starts from the first position or the second position.











BRIEF DESCRIPTION OF THE DRAWINGS




The various advantages of the present invention will become apparent to one skilled in the are by reading the following specification and by reference to the following drawings in which:





FIG. 1

is a front elevation of an all-purpose pneumatic powered signaling device formed in accordance with the present invention;





FIG. 2

is a side view of the signaling device of

FIG. 1

formed in accordance with the present invention;





FIG. 3



a


is a sectional view of the signaling device of

FIG. 1

, with the air couplings removed and the device set for underwater signaling;





FIG. 3



b


is a sectional view of the signaling device of

FIG. 1

, with the air couplings removed and the device set for above water signaling;





FIG. 4



a


is a sectional view of the signaling device of

FIG. 2

, with the device set for underwater signaling;





FIG. 4



b


is a sectional view of the signaling device of

FIG. 2

, with the device set for above water signaling;





FIG. 5

is partial sectional view of the signaling device of

FIG. 1

, showing the selector switch housing and quick disconnect body without the air couplings;





FIGS. 6



a,




6




b


and


6




c


each shows a sectional view of a portion of the signaling device of

FIG. 4



a


at different intervals of operation of the device according to the present invention;





FIG. 6



d


illustrates an alternative configuration of several of the components depicted in

FIGS. 6



a


-


6




c;







FIGS. 7

illustrates an alternative embodiment of the pneumatic signaling device according to the present invention; and





FIGS. 8



a


and


8




b


are first and second sectional views of a known piston operated signaling device at first and second positions, respectively.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Illustrative embodiments and exemplary applications are described below with reference to the accompanying drawings in order to disclose the advantageous teachings of the present invention. Referring now to the drawings, wherein like reference numerals designate like elements throughout, an all-purpose, pneumatic powered signaling device is shown in front elevation in

FIG. 1

at


10


.




The pneumatic signaling device


10


according to the present invention is uniquely designed to allow for quick connect and disconnect without modification of a diver's existing compressed air equipment. Signaling device


10


includes a quick disconnect body


12


adaptable for releasable attachment to a pair of air couplings


14


and


16


, respectively. Air coupling


14


, in turn, is connectable to a low-pressure air hose, not shown, which may be attached to the air tank of a conventional scuba diving apparatus. Air coupling


16


may be connected to a diver's power inflator, also not shown, for operating the diver's buoyancy compensation system. While air-coupling


14


is shown as a male type coupling and air coupling


16


is a female type coupling, it will be appreciated that this is an arbitrary selection. Thus, it will be appreciated that the air coupling


14


could be a female type coupling and air coupling


16


could be a male type coupling. The actual choice will most likely be driven by the configuration of the diver's buoyancy compensation system.




All-purpose signaling device


10


includes an above water signaling component


18


, a below water signaling component


20


and an integrated selector switch and actuator assembly


22


disposed for selectively directing a stream of compressed air to either of the components


18


or


20


. Stated another way, the pneumatic signaling device includes a selector device which permits one of first and second predetermined flow rates of a compressed gas, e.g., air, to be applied to at least one of the above water signaling component


18


and the below water signaling component


20


, respectively. The selector device preferably is located upstream of both signaling components


18


and


20


; it will be appreciated that the selector device advantageously can be located anywhere so long as the single selector device is capable of selecting between and/or controlling the air at the first and second predetermined flow rates.




The above water signaling component


18


is shown in detail in

FIGS. 3



a


and


4




a.


In the exemplary preferred embodiment illustrated in

FIGS. 3



a


and


4




a,


the signaling component


18


is a pneumatic air horn


18


that advantageously includes a substantially cylindrically-shaped, open ended chamber


23


encircling and supporting a horn bell assembly


24


, which includes a cylindrical outer wall portion


24




a


and a curved inner wall portion


24




b.


A thin diaphragm


26


is disposed within the closed end of chamber


23


, preferably in close proximity to wall portions


24




a


and


24




b,


respectively. An access or vent opening


28


is formed in the closed end of cylindrical chamber


23


. An air flow passageway


29


encircles a portion of horn


24


and joins an opening


30


extending through the outer wall portion


24




a,


allowing compressed air to enter the space between wall portions


24




a


and


24




b


and impact diaphragm


26


, creating an audible signal.




It will be appreciated that the vent opening


28


permits water to quickly drain from chamber


23


. It will also be appreciated that diaphragm


26


is accessible for maintenance or replacement. Additional details regarding the pneumatic air horn of the pneumatic signaling device according to the present invention can be found in the aforementioned U.S. Pat. No. 4,950,107 to Hancock et al. Finally, it should be noted that while the exemplary embodiment employs a pneumatic air horn type signaling device, the invention is not so limited; other types of above water signaling devices, e.g., a pneumatically operated whistle, advantageously can be employed in the pneumatic signaling device


10


without departing from the spirit and scope of the present invention.




The underwater signaling component


20


of signaling device


10


shown in

FIGS. 3



b


and


4




a


advantageously comprises a bi-stable, undamped piston device, the operation of which will be discussed in detail below. The piston


42


can be formed from any suitable hard plastic or metal; one suitable material is an acetal thermal plastic. In an exemplary case, the signaling component


20


includes a cylindrical housing (cylinder)


32


, which is open on one end, the open end being plugged, in turn, by a sleeve


34


. Sleeve


34


, in turn, includes circular end wall


36


attached to a cylindrical wall portion


38


and making fluid tight contact with the inner wall surface of cylinder


32


. Sleeve


34


advantageously can be press fit into the cylinder


32


. Sleeve


34


is preferably located at one end of cylinder


32


and advantageously can be separately formed from cylinder


32


. Alternatively, cylinder


32


and sleeve


34


may be integrally constructed. A rigid diaphragm


39


encloses an opposite end of cylinder


32


from sleeve


34


. The sleeve


34


is maintained a predetermined distance from the diaphragm


39


by a bushing


41


.




It will be appreciated that the interior surfaces of diaphragm


39


, bushing


41


, and sleeve


34


define a fluid chamber


40


. Advantageously, a solid piston


42


of generally cylindrical configuration is disposed within fluid chamber


40


for reciprocal movement therein. A rear or driving portion


42




a


of piston


42


includes a shoulder or land


45


of slightly larger diameter than the remainder of piston


42


; the shoulder


45


is disposed at the transition between the driving portion


42




a


and the remainder of the piston


42


. It will be appreciated that the driving portion


42




a


makes substantially fluid tight, sliding contact with the inner surface of the cylindrical wall


38


of sleeve


34


. It will be appreciated that piston


42


advantageously includes a forward portion


42




b


in sliding, generally fluid tight contact with a bearing mechanism


41




a


of bushing


41


; thus, the driven portion


42




a


is approximately equal in length to the length of the bushing


41


. It will also be appreciated that the bearing mechanism


41




a


advantageously can be integrally formed with the


41


bushing.




It will be appreciated that the cylindrical wall


38


and the piston


42


define an annular chamber


40




c,


which is bounded by shoulder


45


of piston


42


and bearing mechanism


41




a.


It will also be appreciated that the volume of the annular chamber


40




c


varies based on the position of the piston


42


in the fluid chamber


40


. An air flow inlet port


44


extends completely through cylinder


32


and cylindrical wall


38


of sleeve


34


and discharges into annular chamber


42




c.


An exhaust port


48


vents the driving end


40




a


of fluid chamber


40


; a vent port


49


vents the driven end


40




b


of fluid chamber


40


. The sleeve


34


advantageously includes a slot or groove


46


, which extends axially along the sleeve


34


between the end wall


36


and the vicinity of air flow inlet


44


. It will be appreciated that the groove


46


is proximate to the driving end


42




a


of the piston


42


. As will be explained, compressed air may selectively be allowed to enter annular chamber


40




c


through inlet


44


and, when the position of the piston


42


permits, exit the underwater signaling component


20


via the port


48


. When the path


40




c,




46


,


40




a,


and


48


is not available, air can blow by the bearing mechanism


41




a


into forward portion


40




b


of fluid chamber


40


and exhaust via port


49


.




It will be appreciated that the port


48


extends through both cylinder


32


and the cylindrical wall


38


of sleeve


34


, forming a fluid connection with rear portion


40




a


of fluid chamber


40


. It will also be appreciated that the port


49


, which is best seen in

FIGS. 6



a,




6




b,


and


6




c


extends through cylinder


32


and bushing


41


to a forward portion


40




b


of fluid chamber


40


, which is bounded by bushing


41


, piston


42


and rigid diaphragm


39


. It should be mentioned at this point that the driven end


42




b


of piston


42


may be rounded for better interaction with diaphragm


39


in a manner that will become clear.




Referring now to

FIGS. 6



a,




6




b,


and


6




c,


the operation of the underwater signal component


20


of the all-purpose signaling device


10


will now be explained. Solely for the purposes of explanation, assume piston


42


is in its most forward position in fluid chamber


40


as shown in

FIG. 6



a.


When a stream of compressed air is introduced into inlet port


44


, the air will flow into annular chamber


40




c,


thus applying pressure to shoulder


45


of driving end


42




a


of piston


42


and causing piston


42


to begin to move away from diaphragm


39


in the direction of end wall


36


of sleeve


34


. Once piston


42


starts to move, a previously covered portion of longitudinal groove


46


is exposed by the movement of driving end


42




a,


which fluidly couples the annular chamber


40




c


with the end portion


40




a


of fluid chamber


40


, permitting air to displace any fluid occupying portion


40




a


of fluid chamber. It should be mentioned that ports


48


and


49


are open to the environment, i.e., in order to minimize the pressure drop across the ports, there are no back flow prevention devices, e.g., check valves, installed. Thus, as least during initial operation, the either or both of portions


40




a


and


40




b


of fluid chamber


40


can be at least partially filled with water. It will be noted that the terminology “fluid chamber” was selected to reflect the fact that the interior surfaces of the underwater signaling device


20


are permitted to be wetted.




Stated another way, once the piston


42


has moved from the initial position illustrated in

FIG. 6



a


and starts toward the intermediate position illustrated in

FIG. 6



b,


the end of groove


46


is uncovered, allowing compressed air to flow through groove


46


and into fluid chamber


40




a.


This allows piston


42


to reach the intermediate position shown in

FIG. 6



b.


As the stream of compressed air continues to act against shoulder


45


, piston


42


continues to move until it reaches its rearward position, as shown in

FIG. 6



c,


wherein the driving end


42




a


of piston


42


completely covers outlet vent


48


. As additional compressed air enters fluid chamber


40




a


through groove


46


, the pressure in fluid chamber


40




a


builds until it exceeds the pressure exerted by the piston


42


. It will be appreciated that the exerted pressure includes both the pressure in fluid chamber


40




b


and the force of the momentum of the piston


42


toward the end wall


36


. At this point, the compressed air in fluid chamber


40




a


forces piston


42


to rapidly move toward the opposite, forward end of cylinder


32


until driven end


42




b


of the piston


42


strikes diaphragm


39


. This, in turn, creates a percussion wave that is transmitted through the water and “heard” by other divers as an underwater signal. Once the forward movement of piston


42


uncovers outlet vent


48


, the pressure in fluid chamber


40




a


is equalized with ambient pressure via outlet vent


48


. If additional compressed air is introduced into inlet passageway


44


, the piston


42


is driven out of contact with diaphragm


39


toward sleeve


34


, repeating the cycle. It will be appreciated that by maintaining a steady flow of compressed air through inlet


44


and groove


46


, it is possible to create rapid, periodic impacts of piston


42


against diaphragm


39


.




As mentioned above, one of the unique features of the pneumatic signaling device


10


according to the present invention is that the piston


42


of the underwater signal device


20


is both bistable and undamped. In order to fully appreciate the distinction, it would be useful to compare

FIGS. 6



a


-


6




c


with

FIGS. 8



a


and


8




b,


which were taken from U.S. Pat. No. 5,951,205 to Chen. More specifically, the noise making means disclosed by Chen includes a piston


150


, an impact member


160


, and a cylinder


170


. The piston


150


is a substantially T-shape member with a radial bore


152


in its stem. An axial bore


154


is formed between the rear end of piston


150


and the radial bore


152


. The piston


150


is reciprocally movable within the cylinder


170


. The impact member


160


preferably made by a metal sheet is secured at a front end of the cylinder


170


by a cap


162


which has threads


164


to engage with the body


108


. There is a gap


166


between the cap


162


, threads


164


and the body


108


for allowing air to discharge outside from the cylinder


170


via an air discharging chamber


172


located between the front end of the cylinder


170


and the impact member


160


.




The inside space of the cylinder


170


is divided into three partitions, depending on the position of the piston


150


, i.e., the air discharging chamber


172


in the front, a rear chamber


176


behind the piston


150


and a front chamber


174


in the middle portion. The piston


150


is moving air-tight within the cylinder


170


, therefore the chambers


172


,


174


and


176


do not fluidly communicate with each other directly. Furthermore, there is a third O-ring


179


between the cylinder


170


and the body


108


for preventing air leakage. In a rear portion of the cylinder


170


, there is a pair of air channels


177


communicating with the front chamber


174


.




Referring to

FIG. 8



a,


when in use, compressed air can flow from a source via the air channel


177


, radial bore


152


and axial bore


154


into the rear chamber


176


to apply air pressure on the rear end of the piston


150


, and thus moves the piston


150


forward. The front end


158


of the piston


150


will hit the impact member


160


for generating audible noise.




Referring to

FIG. 8



b,


when the piston


150


is moved to the front end of the cylinder


170


, the radial bore


152


aligns the discharging chamber


172


such that the compressed air in the rear chamber


176


passes to the discharging chamber


172


through the axial bore


154


and the radial bore


152


and is discharged to the outside environment. Thereafter, the air pressure in the rear chamber


166


drops and the radial bore


152


is cut off from compressed air from the air flow path, i.e., the air channel


177


. Compressed air then flows into the front chamber


174


via the air channel


177


. Compressed air thus moves the piston


150


in a rearward direction to start another cycle of noise making operation. Therefore, when actuating the device continuously, the piston


150


will be actuated to move reciprocally within the cylinder


170


to hit the impact member


160


to generate audible alarm noise desired. As noise is produced by mechanical impact force and means, this invention may be used equally well in the air or in the water.




However, it will be appreciated that the while the piston


150


moves through the cylinder


170


, from the position illustrated in

FIG. 8



a


to that of

FIG. 8



b,


the radial bore


152


is blocked. When this occurs, compressed air is applied to front chamber


174


via air channel


177


at the very moment that the piston


150


is accelerating in the direction of impact member


160


. This high pressure cushion of air acts to dampen, i.e., oppose, the motion of piston


150


. According to one aspect of the present invention, air flow around the piston


42


rather than through the piston


150


prevents this dampening action from occurring.




It will be appreciated that the operational characteristics of the underwater signaling device


20


can be controlled in a myriad of way, e.g., by adding additional components to the device illustrated in

FIGS. 6



a


-


6




c.


For example, a pair of magnets


42




d


and


38




a


advantageously can be employed in the signaling device


20


. When these magnets are configured North-North or South-South, a magnetic spring is formed. When these magnets are configured North-South or South-North, respectively, the piston


42


will be restrained from moving in the direction of diaphragm


39


until the pressure in portion


40




a


of fluid chamber


40


exceeds the force of attraction between the two magnets. It will be appreciated that other artifices for controlling the operational characteristic of piston


42


, e.g., varying the surface area of shoulder


45


or the cross-section of groove


46


, will occur to one of ordinary skill in the art and all such artifices are considered to fall within the scope of the present invention.




Referring now to

FIGS. 3



a


and


5


, the selector switch and integrated actuator assembly


22


will now be discussed. Actuator assembly


22


includes a housing


60


preferably formed by separate, semi-cylindrical wall portions


62




a


and


62




b,


respectively. When assembled, wall portions


62




a


and


62




b


join each other and form the closed, generally cylindrical housing


60


. Wall portion


62




a


may be integrally attached to chamber


23


of component


18


. It is, however, considered within the scope of the invention to separately construct and join chamber


23


with wall portion


62




a


of housing


60


. When assembled, housing


60


creates an interior space


66


. An air flow outlet


64




a


extends through wall portion


62




a


of housing


60


and joins with passageway


29


and opening


30


extending through chamber


23


. This series of passageways allows compressed air to flow from interior space


66


, through outlet


64




a,


passageway


29


and opening


30


into the interior space formed by horn wall portions


24




a


and


24




b.


In a similar manner, a separate flow outlet


64




b


extends through housing wall portion


62




b


and joins with passageway


44


extending through cylinder


32


and sleeve


34


of underwater signaling component


20


. This series of passageways allows compressed air to flow from the interior portion


66


, through outlets


64




b


and


44


, passageway


46


and into fluid chamber


40


for propelling piston


42


through cylinder


32


. It will be appreciated that, in an exemplary case, the flow rate supplied via outlet


64




a


is substantially less than the flow rate supplied via outlet


64




b


by virtue of the relative sizes of the outlets, i.e., orifices,


64




a


and


64




b.


The various portions of the actuator assembly


22


are sealed by o-rings generally denoted


91


.




As mentioned above, all-purpose, pneumatic signaling device


10


further includes a quick disconnect body portion


12


. Preferably, body portion


12


includes or is coupled to an elongated, hollow sleeve


65


extending within actuator housing


60


. A high flow valve


68


, which advantageously can accommodate the air flow rate required to operate the underwater signaling component


20


, is threaded within sleeve


65


, forming a controllable airflow passageway between quick disconnect body


12


and the interior


66


of actuator housing


60


.




As shown in

FIGS. 4



a


and


5


, selector switch


70


is positioned at an opposite end of hollow actuator housing


60


from quick disconnect body


12


. Preferably, selector switch


70


includes a radial knob


74


attached for joint rotational movement to a pair of legs


76


and


78


extending from diverter valve


80


and extending within housing


60


. It will be appreciated from the other figures that legs


76


and


78


are circumferentially spaced from one another such that when leg


76


blocks adjacent outlet


64




a,


leg


78


cannot block outlet


64




b.






To operate selector switch


70


, it is merely necessary to rotate knob


74


about its longitudinal axis to either first or second predetermined positions. When moved to its first predetermined position, attached legs


76


and


78


rotate about the circumference of wall portion


62




a


until a first slot formed by the legs


76


and


78


is aligned with outlet


64




a


and one of the legs


76


and


78


blocks the opening of flow outlet


64




b,


preventing compressed air from entering the above water signaling component


18


. In an exemplary case, when rotation of leg


78


brings it into alignment with outlet


64




b,


outlet


64




b


is covered and, thus, compressed air present in interior space


66


is blocked from entering the underwater component


20


through outlet


64




b,


but is capable of entering the above water signaling component


18


through outlet


64




a


to initiate a above water signal.




When selector knob


74


is rotated to the second predetermined position, attached legs


76


and


78


rotate about the circumference of wall portion


62




b


until a second slot formed by the legs


76


and


78


align with outlet


64




b


and block the opening of outlet


64




a,


preventing compressed air from entering the above water-signaling device


18


. In an exemplary but unillustrated case, one of the legs


76


and


78


is aligned with opening


64




a,


preventing compressed air from entering the above water signaling component


18


through inlet opening


64




a.


It is evident that selector switch


70


readily controls actuation of either of the signaling components


18


or


20


.




Once selector switch


70


is rotated to either one of its first or second predetermined positions, actuation of the all-purpose signaling device


10


may occur. The actuation assembly includes a button


84


positioned within the cup-shaped portion of radial knob


74


of selector switch


70


. A forward end


84




a


of button


84


is aligned with a high flow valve


68


. A coil spring


90


is compressed between quick spring pad


85


and button


84


.




When actuator button


84


is depressed within the cup portion of radial knob


74


, attached button stem


84




a


moves toward the high flow valve


68


, causing valve


68


to change from a normally closed position to an open position. Movement of button


84


also functions to compress coil spring


90


. When valve


68


reaches its open position, compressed air already flowing through quick disconnect body


12


may flow through valve


68


and enter the interior space


66


within housing


60


. Depending on whether selector switch


70


is in its first or second predetermined positions, the compressed air in space


66


will flow through either or the outlets


64




a


or


64




b


and enter one of the signaling components


18


or


20


, respectively. This will initiate a signal as long as button


84


remains depressed within selector knob


74


. When the pressure is removed from button


84


, coiled spring


90


expands to slide button stem


84




a


away from high flow valve


68


. This advantageously permits high flow valve


68


to close and block the flow of compressed air from quick disconnect body


12


from entering interior space


66


, thus ending the signal.




Thus, the pneumatic signaling device according to the present invention advantageously can be used to signal other divers both above and below the water. Preferably, the pneumatic signaling device employs only one activator button to deliver air under pressure to a selected one of the surface signaling element or the underwater signaling element. It will be appreciated that the selection function, which permits the diver to determine whether the activated device is the above water or below water signaling device, can be either a flow path selection device or a flow rate selection device. The inventive, all-purpose pneumatic signaling device includes an underwater signaling device that has only one moving part, e.g., a bi-stable undamped piston that oscillates in response to application of a relatively high (high with respect to that needed to operate a pneumatic horn) volume of air. It will be appreciated that the piston is undamped by virtue of the pressure equalization path around the driving end of the piston.





FIG. 7

illustrates an alternate exemplary embodiment of the pneumatic signaling device


10


according to the present invention. More specifically, the above water signaling device


18


is slideably coupled to the underwater signaling device


20


via a support member


98


, which advantageously includes a restricting orifice


99


. It will be appreciated that the orifice


99


is permanently aligned with and connected to the inlet port (opening)


30


. It will also be appreciated that the orifice


99


of support member


98


proximate to signaling device


18


is sized to permit air at a first flowrate to enter signaling device


18


. Thus, when the orifice


99


is aligned with outlet port


48


of the underwater signaling device


20


, only the first flowrate is available to both the signaling devices


18


and


20


. Since the first flowrate is sufficient to operate signaling device


18


but insufficient to operate signaling device


20


, only signaling device will produce the desired signal. In order to operate the underwater signaling device


20


, a second flowrate of air can be selected by, for example, sliding the support member


98


toward the diaphragm


39


.




It should be mention that one of ordinary skill in the art can easily determine multiple arrangements of mechanical elements by which one of the first and second flowrates advantageously can be selected. For example, a portion of the support member


98


can be machined with an open “T” to accept a corresponding “T-shaped” protrusion attached to the cylinder


32


, thus allowing the signaling device


18


to slide with respect to the signaling device


20


. The “T” shape is only exemplary case, since rivets and corresponding slots or even dove tailing advantageously can be employed to permit the signaling devices


18


and


20


to move relative to one another. Alternatively, the support member


98


can be connected to the underwater signaling device


20


by a pin, which permits the above water signaling device


18


to be rotated between first and second positions. In the first position, the port


48


vents to the environment; in the second position, ports


48


and


30


are coupled to one another by orifice


99


. Thus, rotating the abovewater signaling device


18


between first and second positions selects between first and second flowrates. Other mechanical arrangements, e.g., spool valves, slide valves, concentric rings, etc., can all be made to perform the flowrate selection function discussed above, and all such variations are considered to be within the scope of the present invention.




Two points need to be mentioned in connection with FIG.


7


. First, it will be noted that use of the selection mechanism illustrated in

FIG. 7

permits the simplification of the pneumatic signaling device


10


, since the selection function need not be performed upstream of the signaling devices


18


and


20


. Second, in the illustrated embodiment of

FIG. 7

, the effective orifice size of port


49


remains constant irrespective of whether the first or second flowrate is actually selected. As mentioned above, the air exhausting via port


49


is due to air leaking between the driven end


42




b


of piston


42


and the bearing surface


41




a


of bushing


41


, i.e., the flowrate can be treated as being de minimus. It will be appreciated that the port


49


can be one of closed off or coupled to port


30


when the abovewater signaling device


18


is selected for operation. For example, the ports


48


and


49


advantageously can be pneumatically coupled via a port equalization slot scribed in the outer surfaces of the sleeve


34


and bushing


41


between ports


48


and


49


.




Thus, the present invention has been described herein with reference to particular advantageous embodiments for a particular application. Those having ordinary skill in the art and access to the present teachings will recognize additional modifications, applications, and embodiments within the scope thereof. While the present invention is adaptable for use with the existing compressed air system employed by scuba divers, it could also be used with any source of compressed air. Skin divers may readily employ the signaling device of the present invention when directly attached to a compressed air container carried with the device or worn by the diver. Likewise, while a bell horn is employed as the above water-signaling component, any air driven device may be substituted for the horn. While the selector switch


70


is described as having only first and second predetermined settings related to above and below water signaling devices, it is within the scope of the present invention to have additional settings such as a third or neutral setting. During operation, the selector switch


70


initially maintained in the neutral setting may be rotated to either the first or second predetermined settings. When the signal is terminated, the selector switch


70


is returned to the neutral position.




It is therefore intended by the appended claims to cover any and all such applications, modifications and embodiments within the scope of the present invention.



Claims
  • 1. A pneumatic signaling device operable above and below the surface of the water from a source of compressed gas, comprising:a continuous signaling device including an air horn that generates a continuous signal detectable above the surface of the water and that operates at a first flowrate; a percussion signaling device including a bi-stable undamped piston that generates an intermittent signal detectable below the surface of the water and that operates at a second flowrate greater than the first flowrate; and a pneumatic selector switch that selects between first and second orifices sized to produce the first and second flowrates, respectively.
  • 2. An all-purpose signaling device operable above and below the surface of the water from a source of compressed gas, comprising:a first signaling component including a gas driven horn that transmits audible sounds above water, which first signaling component is operable at a first flowrate; a second signaling component comprising a cylinder including a longitudinal bore accepting a bi-stable piston and a diaphragm disposed across an open end of the longitudinal bore for creating a percussion wave signal that travels underwater, which second signaling component is operable at a second flowrate; a selector switch assembly for selectively creating one of first and second flow passageways sized to permit flow of the compressed gas at one of the first and second flowrates to one of the first and second signaling components, respectively; and an actuator which provides the compressed gas to the selector switch.
  • 3. The all-purpose signaling device according to claim 2, wherein:the piston includes a driven end which impacts the diaphragm and a driving end opposite the driven end; the driving end of the piston is larger in diameter than the driven end of the piston; the cylinder includes an inlet port and an exhaust port disposed on opposite sides of the driving end of the piston; and movement of the driving end of the piston away from the diaphragm between first and second predetermined positions simultaneously closes the exhaust port in the cylinder to thereby permit pressure buildup proximate to the driving end of the piston and opens a bypass passageway permitting the compressed gas from the inlet port to contribute to the pressure buildup.
  • 4. The all-purpose signaling device according to claim 2, wherein the selector switch assembly includes first and second members, opposing edges of which define first and second slots, disposed for joint rotation about a common axis, wherein one of the first and second members is positioned adjacent a first flow inlet of one of the first and second signaling components when the first and second members are rotated to a first predetermined position and wherein one of the first and second members is positioned adjacent a second flow inlet of the other of the first and second signaling components when the first and second members are rotated to a second predetermined position.
  • 5. The all-purpose signaling device according to claim 4, wherein the first slot is positioned adjacent to the first flow inlet of one of the first and second signaling components when the first and second members are rotated to a first predetermined position and wherein the second slot is positioned adjacent to the second flow inlet of the other of the first and second signaling components when the first and second members are rotated to the second predetermined position.
  • 6. The all-purpose signaling device according to claim 2, wherein:movement of the selector switch assembly between first and second positions selectively creates one of the first and the second flow passageways, respectively; and the actuator is operable irrespective of whether the selector switch assembly is the first position or the second position.
  • 7. A pneumatic signaling device operable by compressed gas, comprising:a continuous signaling device includes a gas driven horn operable at a first flowrate of the compressed gas, a percussion signaling device including a single bi-stable piston operable at a second flowrate of the compressed gas greater than the first flowrate; and a control device including a moveable member which permits operation of a selected one of the continuous signaling device and the percussion signaling device; wherein: wherein the bi-stable piston is disposed in a cylinder providing air passageways permitting undamped operation of the bi-stable piston; and movement of the moveable member between first and second positions selects between the first and second flowrates required to operate the continuous and the percussion signaling devices, respectively, while positioning the moveable member to a third position establishes the selected one of the first and second flowrates.
  • 8. The pneumatic signaling device according to claim 7, wherein the moveable member is rotatable between the first and second positions.
  • 9. The pneumatic signaling device according to claim 7, wherein the moveable member permits movement to the third position irrespective of whether the moveable member starts from the first position or the second position.
  • 10. A percussion signaling device operable underwater from a source of compressed gas, comprising:a bi-stable piston; a cylinder including a longitudinal bore accepting the bi-stable piston; and a diaphragm disposed across an open end of the longitudinal bore, wherein movement of the bi-stable piston into contact with the diaphragm responsive application of compressed gas to the bi-stable piston creates a percussion wave signal that travels underwater.
  • 11. The percussion signaling device according to claim 10, wherein:the piston includes a driven end which impacts the diaphragm and a driving end opposite the driven end; the driving end of the piston is larger in diameter than the driven end of the piston; the cylinder includes an inlet port and an exhaust port disposed on opposite sides of the driving end of the piston; and movement of the driving end of the piston away from the diaphragm between first and second predetermined positions simultaneously closes the exhaust port in the cylinder to thereby permit pressure buildup proximate to the driving end of the piston and opens a bypass passageway permitting the compressed gas from the inlet port to contribute to the pressure buildup.
  • 12. The percussion signaling device according to claim 10, further comprising a magnetic spring means for varying an operational characteristic of the movement of the bi-stable piston relative to the longitudinal bore.
  • 13. The percussion signaling device according to claim 10, further comprising a magnetic retainer means for varying an operational characteristic of the movement of the bi-stable piston relative to the longitudinal bore.
  • 14. The percussion signaling device according to claim 10, further comprising means for varying an operational characteristic of the movement of the bi-stable piston relative to the longitudinal bore.
RELATED APPLICATIONS

The present invention is a Continuation of Ser. No. 09/976,337, which was filed on Oct. 15, 2001, and which issues as U.S. Pat. No. 6,578,511 on Jun. 17, 2003. U.S. Ser. No. 09/976,337 claims priority from Provisional Patent Application on Provisional Patent Application No. 60/241,853, which was filed on Oct. 20, 2000, which is incorporated herein by reference for all purposes.

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3144171 Gagnan et al. Aug 1964 A
3277437 Bouyoucos Oct 1966 A
3433202 Sharp et al. Mar 1969 A
3633621 Myers Jan 1972 A
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3734132 Kuhnelt May 1973 A
3785335 Wagner Jan 1974 A
3895561 Felderhof et al. Jul 1975 A
4045835 Flam et al. Sep 1977 A
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4852510 Joseph, Jr. et al. Aug 1989 A
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4998499 Nordbeck Mar 1991 A
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Number Date Country
413 441 Oct 1967 AU
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Provisional Applications (1)
Number Date Country
60/241853 Oct 2000 US
Continuations (1)
Number Date Country
Parent 09/976337 Oct 2001 US
Child 10/461715 US