The invention relates to an air-suspension device according to the preamble of claim 1, for a vehicle.
An air-suspension device of the class in question is known from European Patent 0779167 B1.
Such an air-suspension device contains an electronically controlled level-regulating device. Compared with conventional air-suspension valves that are operated purely pneumatically, electronic control of the level-regulating device has the advantage, for example, of more comfortable regulation and greater functional diversity. Because of the electronic control, however, an air-suspension system of the class in question needs a power supply in order to execute its intended functions, such as raising or lowering the vehicle body in response to manual actuation of operating elements, for example in order to reach the level of a loading dock. Such a power supply is not always available in a vehicle that has been parked for the purpose of loading or unloading. Especially in the case of trailer vehicles that have been parked separately, or in other words without the tractor vehicle, supply of power to the electronic level-regulating device is not directly possible, due to the lack of an on-board battery.
The object of the invention is therefore to provide an air-suspension device for a vehicle, wherein electronic control is indeed provided for level regulation, but the level of the vehicle body can be changed even if the power supply has been turned off or is non-existent.
This object is achieved by the invention specified in claim 1. Improvements and advantageous configurations of the invention are specified in the dependent claims.
The invention has the advantage that, in return for relatively little additional complexity compared with known air-suspension devices containing an electronically controlled level-regulating device, it permits a reliable capability for selective manual change of the relative level of the vehicle body. For example, admission of air to and/or venting of the air-suspension bellows of the air-suspension device is possible even in the absence of power supply to the electronically controlled level-regulating device. A further advantage, especially for trailer vehicles, is that there is no need to provide an on-board battery or to supply a parked trailer vehicle externally with power by some other means.
The invention will be explained in more detail hereinafter and further advantages will be pointed out on the basis of practical examples, using drawings, wherein
In the figures, like reference numerals are used for parts corresponding to one another.
The air-suspension device for a vehicle illustrated in
For the purpose of an electronic control, electronically controlled level-regulating device (1) is provided with an electronic control unit (5), which can be supplied by an electrical energy source (not illustrated in
Using predefined algorithms, electronic control unit (5) ascertains whether the measured relative level of the vehicle body would necessitate admission of air to or venting of air-suspension bellows (3) in order to maintain a desired index relative level. Thereupon, by actuating an electrically actuatable valve device (6, 7), it brings about admission of air to or venting of air-suspension bellows (3) as needed, in order to adapt the relative level measured by means of displacement sensor (22) to the index relative level. Electrically actuatable valve device (6, 7) is provided with two electromagnetically actuatable valves (6, 7), which can be actuated by electronic control unit (5), by energizing electromagnets (20, 21) respectively via electrical lines (8, 9) respectively.
Valve (7), which is designed as a 3/2 directional control valve, is used as a combined inlet/outlet valve, which assumes an inlet position in the de-energized state of electromagnet (21), as illustrated in
In addition to the already explained parts of the air-suspension device, there are provided, as manual actuating elements, two momentary-contact switches (18, 19), by manual actuation of which admission of air to and/or venting of air-suspension bellows (3) is possible even in the absence of power supply to electronically controlled level-regulating device (1) or to electronic control unit (5).
According to an advantageous configuration of the invention, a valve device (10, 11), which can be manually actuated via manual actuating elements (18, 19), is provided in a compressed-air branch (12, 14, 16) that is parallel to electrically actuatable valve device (6, 7) and bypasses electrically actuatable valve device (6, 7). Manually actuatable valve device (10, 11) is advantageously designed as a pneumatic 2/2 directional control valve and a pneumatic 3/2 directional control valve. Such directional control valves can be manufactured simply and inexpensively and are highly reliable in use.
According to an advantageous configuration of the invention, momentary-contact switches (18, 19) are connected mechanically to pneumatic directional control valves (10, 11). Via momentary-contact switches (18, 19), directional control valves (10, 11) respectively can be actuated against the force of a restoring spring. Directional control valve (10) then acts as a shutoff valve, which assumes a shutoff position in the non-actuated state of momentary-contact switch (18), as illustrated in
In the absence of power supply, a manual change of the relative level can be achieved by admitting air to or venting air-suspension bellows (3) as follows:
For air admission, momentary-contact switch (18) is manually actuated, meaning that directional control valve (10) is set to passing position. Hereby compressed air can flow from pressurized-fluid source (2) via compressed-air lines (12, 14, 16) through directional control valve (10) as well as directional control valve (11), which is in inlet position in the non-actuated state of momentary-contact switch (19), to air-suspension bellows (3). If it is desired to hold the air pressure or the relative level, momentary-contact switch (18) is merely released, whereby the flow of pressurized fluid is shut off. For venting, momentary-contact switch (19) is manually actuated, meaning that directional control valve (11) is set to outlet position. Hereby compressed air can flow out of air-suspension bellows (3) via compressed-air line (16) and via a vent port of directional control valve (11) into the atmosphere. If it is desired to hold the air pressure or the relative level beginning from this state, momentary-contact switch (19) is merely released.
According to an advantageous configuration of the invention, directional control valves (10, 11), together with the other parts of level-regulating device (1), are designed as a common module, for example by structurally integrating directional valves (10, 11) and the other parts of level-regulating device (1).
In
According to
According to an advantageous configuration of the invention, a servo-valve device (30, 31) is additionally provided in
Servo-valve device (30, 31) is composed of a 2/2 directional control valve (30) that can be actuated by pressurized fluid and of a 3/2 directional control valve (31) that can also be actuated by pressurized fluid. Valve (30) acts as the shutoff valve and valve (31) acts as the combined inlet/outlet valve, the functions of valves (30, 31) corresponding respectively to the functions already explained with respect to valves (6, 7) of
Control of the relative level by appropriate action on electrically actuatable valve device (32, 33) takes place as already described with respect to
In
In the configuration according to
As shown in
To exercise the level-regulating functions, and if air is to be admitted to air-suspension bellows (3), electronic control unit (5) acts via electrical line (8) on electromagnet (20) to actuate valve (44). Hereby compressed air is delivered from pressurized-fluid source (2) to pressure-control input (43). Relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) passes compressed air from pressurized-fluid input port (41) through to compressed-air output (42). If air-suspension bellows (3) are to be vented, electronic control unit (5) actuates electromagnet (21) via electrical line (9) in order to actuate valve (45). Hereby pressure-control input (43) of relay-valve device (40) is placed in communication with the vent port of vent valve (45) and therefore with the atmosphere. Relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) allows compressed air to flow out of air-suspension bellows (3) via the vent port of relay-valve device (40) into the atmosphere.
For a manual change of relative level, momentary-contact switch (18) is to be manually actuated for admission of air to air-suspension bellows (3) and momentary-contact switch (19) is to be manually actuated for venting of air-suspension bellows (3). In the process, the actuation of momentary-contact switch (18) brings about a reversal of air-admission/holding valve (46) to the effect that pressure-control input (43) of relay-valve device (40) is placed in communication with pressurized-fluid source (2). In turn, relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) passes compressed air from pressurized-fluid input port (41) through to compressed-air output (42). Actuation of momentary-contact switch (19) brings about a reversal of vent valve (47) to the effect that pressure-control input (43) of relay-valve device (40) is placed in communication with the vent port of vent valve (47). In turn, relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) allows compressed air to flow out of air-suspension bellows (3) via the vent port of relay-valve device (40) into the atmosphere.
According to an advantageous configuration of the invention, servo-valve device (30, 31, 40) is mechanically coupled with manual actuating element (18, 19) and can be manually actuated via manual actuating element (18, 19). In the case of the configuration of the servo-valve device according to
According to an advantageous improvement of the invention, electronically controlled level-regulating device (1) is suitable for receiving at least one input variable, to be predefined manually, which input variable can be predefined via manual actuating element (18, 19) even in the presence of power supply to electronically controlled level-regulating device (1). Such an input variable is preferably a manually predefined relative level or change of relative level compared with the previously adjusted relative level. This has the advantage that these same actuating elements can be used at any time to predefine the input variable, regardless of whether or not the level-regulating device is being supplied with electrical power. Additional actuating elements such as electric momentary-contact switches are not necessary. Furthermore, a simple kind of operator control is achieved hereby, since an operator does not have to make sure of actuating different operating elements according to the state of the power supply.
According to an advantageous improvement of the invention, electronically controlled level-regulating device (1) is suitable for receiving at least one distance signal from a displacement sensor (22) as well as one pressure signal from a pressure sensor (23). Level-regulating device (1) or electronic control unit (5) evaluates the distance signal and the pressure signal continuously, and on the basis of the variation of these signals detects whether an input variable such as a change of relative level has been predefined manually. In the process, electronic control unit (5) advantageously checks whether the distance signal is changing while the pressure signal remains substantially constant. This is an indication of a manually predefined change of relative level, to the effect that a certain quantity of air has been discharged from or injected into air-suspension bellows (3) at substantially constant vehicle weight. Since it can be assumed during such a manual change of relative level that the vehicle cargo and therefore the vehicle weight remained constant, the pressure in air-suspension bellows (3) does not change as a result, but instead only the volume of compressed air stored therein is changed by a change in relative level. However, if the electronic control unit detects that the pressure signal and the distance signal are changing, this is an indication that the vehicle cargo has been changed. In this case electronic control unit (5) does not infer a manually predefined input variable.
In
This configuration of the invention has the advantage that, by means of electric signals, manual actuation of momentary-contact switches (18, 19) can be detected simply and with little additional complexity by electronic control unit (5). Hereby detection of manual actuation of momentary-contact switches (18, 19) is possible even if no pressure sensor is provided in the air-suspension device, or if such a sensor is defective. Thus there is no need for further operating elements such as a separate keyboard for manual input for the purpose of changing the relative level.
According to an advantageous improvement of the invention, electric signal transmitter (50, 51) respectively transmits an electric signal upon relatively light manual actuation of actuating element (18, 19) respectively. Upon relatively heavy manual actuation of actuating element (18, 19), the respective manually actuatable part of valve device (6, 7, 10, 11, 34, 35, 46, 47) is actuated. This has the advantage that, in the case of a pressure change brought about via compressed-air lines (13, 15, 17) in air-suspension bellows (3) in response to relatively heavy manual actuation of momentary-contact switches (18, 19), compressed-air branch (12, 14, 16), which is parallel to compressed-air lines (13, 15, 17), can be additionally connected into the circuit. Hereby a larger cross section, in the form of the sum of the flow cross sections of both compressed-air branches, is made available for the compressed air during a manual change of relative level, and so the manual change of relative level can be accomplished more rapidly.
According to an advantageous configuration of the invention, a rotary arm known from conventional rotary slide valves can also be used instead of two separate momentary-contact switches (18, 19). This rotary arm brings about admission of air to air-suspension bellows (3) in one end position and venting of air-suspension bellows (3) in another end position.
In
The configuration according to
For manual actuation in order to admit air to and/or vent air-suspension bellows. (3), there is provided a three-position valve (60), which is designed as a rotary slide valve, and which is inserted in the pneumatic connection between compressed-air line (13), which is in communication with pressurized-fluid source (2), and compressed-air line (17), which is in communication with air-suspension bellows (3). For example, it is disposed between valve (31) and compressed-air line (17). Via a compressed-air line (61), this rotary slide valve (60) is in communication with valve (31). In order to supply reservoir pressure, rotary slide valve (60) is also in communication with compressed-air line (13), via a compressed-air line (66) as well as a check valve (67). Furthermore, rotary slide valve (60) is provided with a port for venting to the atmosphere.
Via a manual actuating element (65) designed as a rotary arm, rotary slide valve (60) can be actuated in the “Raise” (62), “Neutral” (63) and “Lower” (64) positions. In “Raise” position (62), compressed-air line (13) is in communication with compressed-air line (17), whereby air-suspension bellows (3) are filled with compressed air. In “Neutral” position (63), as illustrated in
The further embodiment illustrated in
The person skilled in the art will recognize that different valve designs having “Raise”, “Neutral” and “Lower” positions can also be used instead of the rotary slide valve (60) illustrated as an example.
Number | Date | Country | Kind |
---|---|---|---|
103 54 057.1 | Nov 2003 | DE | national |
10 2004 035 691.2 | Jul 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP04/11321 | 10/9/2004 | WO | 5/12/2006 |