The present disclosure relates to a pneumatic tire.
In pneumatic tires for winter use, various measures have been taken to improve the on-ice performance. For example, foamed rubber is used for the tread rubber to improve the water drainage property, and sipes are formed on the tread surface to remove a water film. For example, see patent literature (PTL) 1.
On the other hand, improved on-snow performance is also required in pneumatic tires for winter use. However, in the case of using soft rubber, such as foamed rubber, for the tread rubber, sufficient edge pressure might not be obtained when the opening of a widthwise sipe contacts a snow-covered road surface, thereby degrading the on-snow performance. It has thus been difficult to achieve both on-ice performance and on-snow performance.
The present disclosure aims to provide a pneumatic tire that achieves both on-ice performance and on-snow performance.
A summary of the present disclosure is as follows.
A pneumatic tire of the present disclosure includes, on a tread surface, a plurality of circumferential main grooves extending in a tire circumferential direction, and a plurality of land portions defined between circumferential main grooves adjacent in a tire width direction among the plurality of circumferential main grooves or by the circumferential main grooves and tread edges, wherein
the land portions include a plurality of widthwise grooves extending in the tire width direction and are divided into a plurality of blocks by the widthwise grooves,
at least one widthwise sipe extending in the tire width direction is included within the blocks,
hard rubber with a higher elastic modulus than that of tread rubber is disposed in a tire radial region including at least an opening to the tread surface of a wall defining the widthwise sipe, and
microfabrication is applied in at least one region of the tread surface surrounding at least a portion of the opening of the widthwise sipe to the tread surface.
Here, the “tread surface” refers to the entire tread surface in the tire circumferential direction that comes into contact with the road surface when the pneumatic tire is mounted on an applicable rim, filled to a prescribed internal pressure, and subjected to the maximum load.
The “circumferential main groove” refers to a groove extending in the tire circumferential direction and having an opening width of 1.5 mm or more at the aforementioned tread surface when the pneumatic tire is mounted on an applicable rim, filled to a prescribed internal pressure, and under no load.
The “tread edges” refer to the outermost points of the aforementioned tread surface on both sides in the tire width direction.
The “widthwise groove” refers to a groove extending in the tire width direction and having an opening width of 1.0 mm or more at the aforementioned tread surface when the pneumatic tire is mounted on an applicable rim, filled to a prescribed internal pressure, and under no load.
The “widthwise sipe” refers to a sipe extending in the tire width direction and having an opening width of less than 1.0 mm at the aforementioned tread surface when the pneumatic tire is mounted on an applicable rim, filled to a prescribed internal pressure, and under no load.
As the “elastic modulus”, the value (M (modulus) 25) obtained by conducting a tensile test in accordance with JIS K 6251 and measuring the tensile stress at 25% elongation was adopted.
In the present specification, the “applicable rim” refers to a standard rim of an applicable size, such as the Measuring Rim in the STANDARDS MANUAL of the European Tyre and Rim Technological Organisation (ETRTO) in Europe or the Design Rim in the YEAR BOOK of the Tire and Rim Association, Inc. (TRA) in the USA, that is described, or will be described in the future, in industrial standards effective in the region where the tire is manufactured and used, such as the YEAR BOOK published by the Japan Automobile Tyre Manufacturers Association (JATMA) in Japan, the STANDARDS MANUAL of the ETRTO, and the YEAR BOOK of the TRA. (In other words, the “rim” encompasses not only current sizes but also sizes that may be included in industrial standards in the future. An example of the “size that will be described in the future” is the size described under “future developments” in the ETRTO Standards Manual 2013). In the case of a size not specified in the aforementioned industrial standards, the “rim” refers to a rim whose width corresponds to the bead width of the tire.
The “prescribed internal pressure” represents the air pressure (maximum air pressure) corresponding to the maximum load capability of a single wheel in an applicable size/ply rating described by the aforementioned JATMA or the like. In the case of a size not listed in the industrial standards, the “prescribed internal pressure” refers to the air pressure (maximum air pressure) corresponding to the maximum load capability prescribed for each vehicle on which the tire is mounted.
The “maximum load” refers to the load corresponding to the aforementioned maximum load capability.
In the present description, the surface roughness Ra refers to the centerline average roughness measured based on JIS B 0601. The kurtosis Rku refers to the sharpness of the surface roughness calculated based on ISO 25178.
According to the present disclosure, a pneumatic tire that achieves both on-ice performance and on-snow performance can be provided.
In the accompanying drawings:
Embodiments of the present disclosure are described below in detail with reference to the drawings.
The internal structure and the like of the pneumatic tire (hereinafter referred to simply as the tire) can be the same as those of conventional tires. As an example, the tire can have a pair of bead portions, a pair of sidewall portions connected to the pair of bead portions, and a tread portion disposed between the pair of sidewall portions. The tire can also have a carcass extending toroidally between the pair of bead portions and a belt disposed on the radially outward side of a crown portion of the carcass.
Unless otherwise specified, the dimensions and the like refer to the dimensions and the like when the tire is mounted on an applicable rim, filled to the prescribed internal pressure, and under no load.
As illustrated in
Each land portion 3 includes a plurality of widthwise grooves 4 extending in the tire width direction and is divided into a plurality of blocks 5 by the widthwise grooves 4. In the present example, all of the land portions 3 are divided into blocks 5, but some of the land portions 3 can also be rib-like land portions that are not completely divided by a widthwise groove. In the present description, a land portion 3 divided in the tire circumferential direction by a widthwise sipe is still considered to be a rib-like land portion as long as the land portion 3 is not completely divided by a widthwise groove.
In the present embodiment, a plurality of widthwise sipes 6 (three in each block 5 in the illustrated example) extending in the tire width direction are provided in each block 5, as illustrated in
Here, the groove width (opening width (opening width measured perpendicular to the extending direction of the groove in plan view)) of the circumferential main groove 2 is not particularly limited, since the groove width also depends on the number of circumferential main grooves 2, but can, for example, be between 5 mm and 25 mm. Similarly, the groove depth (maximum depth) of the circumferential main groove 2 is not particularly limited, but can, for example, be between 6 mm and 18 mm.
In the illustrated example, the circumferential main grooves 2 all extend along the tire circumferential direction (without inclination) in plan view of the tread surface 1, but at least one of the circumferential main grooves 2 may extend at an inclination relative to the tire circumferential direction. In this case, the circumferential main groove 2 may be inclined at an angle of, for example, 5° or less relative to the tire circumferential direction. In the illustrated example, all of the circumferential main grooves 2 extend straight in the tire circumferential direction, but at least one of the circumferential main grooves 2 may have a shape such as a zigzag shape or a curved shape.
The groove width (opening width (opening width measured perpendicular to the extending direction of the groove in plan view)) of the widthwise groove 4 is not particularly limited, since the groove width also depends on the number of widthwise grooves 4, but can, for example, be between 1.0 mm and 1.5 mm. Similarly, the groove depth (maximum depth) of the widthwise groove 4 is not particularly limited, but can, for example, be between 4 mm and 18 mm.
In the illustrated example, all of the widthwise grooves 4 extend along the tire width direction (without inclination). At least one widthwise groove 4 may, however, extend at an inclination relative to the tire width direction. In this case, the widthwise groove 4 is preferably inclined relative to the tire width direction at an inclination angle of 60° or less, and is preferably inclined at an inclination angle of 40° or less. In the illustrated example, all of the widthwise grooves 4 extend straight in the tire width direction, but at least one of the widthwise grooves 4 may have a bent portion.
Here, the sipe width (opening width (opening width measured perpendicular to the extending direction of the groove in plan view)) of the widthwise sipe 6 is not particularly limited, since the sipe width also depends on the number of widthwise sipes 6, but can, for example, be between 0.2 mm and 1.0 mm. Similarly, the sipe depth (maximum depth) of the widthwise sipe 6 is not particularly limited, but can, for example, be between 4.0 mm and 18.0 mm.
In the illustrated example, all of the widthwise sipes 6 extend along the tire width direction (without inclination). At least one widthwise sipe 6 may, however, extend at an inclination relative to the tire width direction. In this case, the widthwise sipe 6 is preferably inclined relative to the tire width direction at an inclination angle of 60° or less, and is preferably inclined at an inclination angle of 40° or less. In the illustrated example, all of the widthwise sipes 6 extend straight in the tire width direction, but at least one of the widthwise sipes 6 may have a bent portion.
In the illustrated example, both ends of the widthwise sipes 6 terminate within the block 5, but one or both ends may communicate with a circumferential main groove 2.
The elastic modulus of the tread rubber can, for example, be between 2 MPa and 4 MPa. The elastic modulus of the hard rubber 7 can be in a range higher than the elastic modulus of the tread rubber, such as 3 MPa to 6 MPa. The thickness of the hard rubber (the thickness measured in the normal direction to the groove wall, or the maximum thickness in a case in which the thickness varies) can be between 0.2 mm and 1 mm. The thickness of the hard rubber is preferably substantially constant over the entire region across which the hard rubber extends. While not particularly limited, the tread rubber is preferably foamed rubber, and the hard rubber is preferably non-foamed rubber.
The hard rubber can be provided by, for example, providing a film of unvulcanized hard rubber in advance at the position, before vulcanization, at which the widthwise sipe is to be provided, so that the hard rubber is located on the walls of the widthwise sipe when a blade is used to form the widthwise sipe.
The effects of the pneumatic tire according to the present embodiment are described below.
According to the pneumatic tire of the present embodiment, first, the drainage performance and the on-ice performance can be improved, since one or more widthwise sipes 6 are provided in the blocks 5. On the other hand, the block rigidity can be increased and the on-snow performance improved, since the hard rubber 7 with a higher elastic modulus than that of the tread rubber is disposed in a tire radial region including at least the opening to the tread surface 1 of the walls defining the walls of the widthwise sipe 6 (the entire region of the walls in the present example).
As a result of intense study, I discovered that since the hard rubber 7 is disposed at the location where the tire contacts the ground in the above configuration with the hard rubber 7, the location that becomes the edge when the tire is rolling is in particular formed by the hard rubber 7, resulting in some cases in a decrease in the on-ice grip performance.
In the pneumatic tire of the present embodiment, the microfabrication 8 is therefore applied in a region of the tread surface 1 surrounding at least a portion of the opening (the entire opening in the illustrated example) of the widthwise sipe 6 to the tread surface 1. This can improve the grounding property at the corresponding location and can improve the on-ice and on-snow grip performance.
According to the pneumatic tire of the present embodiment, both the on-ice performance and the on-snow performance can thus be improved.
Here, the hard rubber is preferably disposed over the entire area of the walls that define the widthwise sipe. This configuration can further increase the block rigidity and further improve the on-snow performance.
The area surrounding at least a part of the opening of the width directional sipe to the tread surface preferably includes all of the opening, as in the illustrated example. This configuration can sufficiently secure the region for improving the grounding property and can further improve the on-ice and on-snow grip performance.
The aforementioned region preferably includes the range from the opening of the widthwise sipe to the tread surface to a position 2 mm away on each side in the tire circumferential direction. This configuration can sufficiently secure, in the tire circumferential direction, the region for improving the grounding property and can further improve the on-ice and on-snow grip performance.
In the case in which the block includes a plurality of widthwise sipes, as in the illustrated example, two of the aforementioned regions that are adjacent in the tire circumferential direction are preferably 1 mm or more and 10 mm or less apart in the tire circumferential direction (indicated as distance B in
In the case in which the block includes a plurality of widthwise sipes, as in the illustrated example, the ratio A/B preferably satisfies the following expression, where A (mm) is the length of the region in the tire circumferential direction, and B (mm) is the separation distance between the two regions in the tire circumferential direction.
0.1≤A/B≤6
By the ratio A/B being 0.1 or more, the improvement in grip by microfabrication can be effectively achieved, whereas by the ratio A/B being 6 or less, the occurrence of abnormal wear between adjacent sipes can be suppressed.
In a case in which the length A varies in the tire width direction, the length A refers to the minimum length. Also, in a case in which the separation distance B varies in the tire width direction, the separation distance refers to the minimum separation distance, as above.
At least one end (both ends in the illustrated example) of the widthwise sipe preferably terminates within the block, and the region preferably extends from the end to a position 2 mm or more away in the tire width direction. This configuration can sufficiently secure, in the tire width direction, the region for improving the grounding property and can further improve the on-ice and on-snow grip performance.
The microfabrication is preferably applied so that the surface roughness Ra of the aforementioned area is between 10 μm and 500 μm. By the surface roughness Ra of the aforementioned region being 10 μm or more, the surface area of the aforementioned region is increased, whereas by the surface roughness Ra of the aforementioned area being 500 μm or less, the actual footprint area is increased relative to the surface area of the aforementioned region, thereby further improving the on-ice and on-snow grip performance. For the same reasons, the surface roughness Ra of the aforementioned region is more preferably between 25 μm and 400 μm, even more preferably between 50 μm and 200 μm.
In a case in which the block includes a plurality of the widthwise sipes, the surface roughness Ra of the region of the widthwise sipe on one side in the tire circumferential direction is preferably larger than the surface roughness Ra of the region of the widthwise sipe on the other side in the tire circumferential direction. Improving the water drainage property is advantageous for the on-ice and on-snow grip performance on the stepping-in side, and improving the grounding property is advantageous for the on-ice and on-snow grip performance on the kicking-out side. Therefore, by the aforementioned one side in the tire circumferential direction being the stepping-in side, the on-ice and on-snow performance can be effectively improved.
Similarly, in a case in which the rotation direction of the pneumatic tire is specified, the surface roughness Ra of the region of the widthwise sipe on the stepping-in side of the block is preferably larger than the surface roughness Ra of the region of the widthwise sipe 6 on the kicking-out side of the block.
For the same reasons, in a case in which the block includes a plurality of the widthwise sipes, the surface roughness Ra of the region of the widthwise sipe located farthest on one side in the tire circumferential direction (the stepping-in side) is preferably the largest. In a case in which the block includes three or more of the widthwise sipes, the surface roughness Ra of the region of the widthwise sipe 6 preferably decreases gradually from one side in the tire circumferential direction (the stepping-in side) to the other side in the tire circumferential direction (the kicking-out side).
The surface roughness Ra of the aforementioned region need not be set to differ between widthwise sipes, however, and may be the same.
The microfabrication is preferably applied so that the kurtosis Rku of the aforementioned region is between 2 and 6. By the kurtosis Rku being 2 or more, the improvement in the grounding property can be efficiently achieved by microfabrication, whereas by the kurtosis Rku being set to 6 or less, abnormal wear and deterioration of the grip due to excessive surface roughness can be suppressed. For the same reason, the kurtosis Rku of the aforementioned region is more preferably between 3 and 5.
In the illustrated example, the aforementioned region to which microfabrication is applied is rectangular in plan view, but this configuration is not limiting. The region can have various shapes, such as a partially rounded shape. For example, in a case in which the widthwise sipe is inclined relative to the tire width direction, the aforementioned region can have a parallelogram shape in plan view.
The aforementioned microfabrication can be formed by any known technique, such as by projection of a blast material.
Here, in a case in which the block includes a plurality of the widthwise sipes, it suffices for the widthwise sipe in which the hard rubber is disposed and to which microfabrication is applied in the aforementioned region to be any one or more widthwise sipes among the plurality of widthwise sipes. However, the hard rubber is preferably disposed and microfabrication is preferably applied in the region at least at the widthwise sipe adjacent to an edge of the block on one side in the tire circumferential direction. Since the contribution to the edge effect is particularly large on the kicking-out side of the block, this configuration can in particular further improve the on-ice and on-snow grip performance effectively when the one side in the tire circumferential direction is set to the kicking-out side.
Similarly, the rotation direction of the pneumatic tire is preferably specified, and the hard rubber is preferably disposed and microfabrication is preferably applied in the region at least at the widthwise sipe located farthest on the kicking-out side of the block.
In the example illustrated in
The sipe width of the constant sipe width portion 6a is not particularly limited but can, for example, be between 0.2 mm and 1.0 mm. The maximum width of the widened portion 6b is not particularly limited but can, for example, be between 1.2 mm and 6.0 mm. The extension length in the depth direction of the constant sipe width portion 6a is not particularly limited but can, for example, be between 2.0 mm and 12 mm. The extension length in the depth direction of the widened portion 6b is not particularly limited but can, for example, be between 2.5 mm and 11.0 mm.
Here, the block preferably includes a plurality of widthwise sipes, and the width of the widened portion on one side in the tire circumferential direction is preferably larger than the width of the widened portion on another side in the tire circumferential direction. The contribution to the edge effect is particularly large on the kicking-out side of the block. Therefore, when the one side in the tire circumferential direction is set to the kicking-out side, the block fragments (the portions of blocks divided by the widthwise sipes) on the kicking-out side can more easily collapse, and in particular the on-ice and on-snow grip performance can be further improved effectively. In a case in which the block includes three or more of the widthwise sipes, the width of the widened portion preferably decreases gradually from one side in the tire circumferential direction to the other side in the tire circumferential direction.
Similarly, the rotation direction of the pneumatic tire is preferably specified, and the width of the widened portion on the kicking-out side of the block is preferably larger than the width of the widened portion on the stepping-in side of the block. In a case in which the block includes three or more of the widthwise sipes, the width of the widened portion preferably decreases gradually from the kicking-out side of the block to the stepping-in side of the block.
The pneumatic tire of the present disclosure is not particularly limited but in particular can suitably be used in a studless tire.
Number | Date | Country | Kind |
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2019-220446 | Dec 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/024393 | 6/22/2020 | WO |