Patent Application
20220001705
This application claims the benefit of foreign priority to Japanese Patent Applications No. JP2020-116567, filed Jul. 6, 2020, which are incorporated by reference in its entirety.
The present invention relates to a pneumatic tire.
The following Patent Document 1 has described a pneumatic tire having bead portions each in which an annular bead core extending in a tire circumferential direction is arranged. Each of the bead portions is provided with a chafer that covers a part of the inner surface of the tire. This chafer is formed of a cloth and a rubber impregnated in the cloth.
The above pneumatic tire has a high bending rigidity at the bead portions due to the improved reinforcing effect of the cloth in the chafers. When the tire is removed from a wheel rim, the bead portions configured as such cannot smoothly get over the rim flange, therefore, it is possible that the chafers come into strong contact with the rim flange, causing separation of the chafers, for example.
The present invention was made in view of the above, and a primary object thereof is to provide a pneumatic tire capable of suppressing damage to the bead portions when removed from rims.
The present invention is a pneumatic tire including a pair of bead portions, wherein each bead portion of the pair of the bead portions comprising a bead core, and a chafer rubber arranged axially inside the bead core and extending outward in a tire radial direction from a bead toe along a tire inner cavity surface, and the chafer rubber is formed of a rubber composition not containing fiber material for reinforcement.
In the pneumatic tire according to the present invention, in a tire meridian section passing through a tire rotational axis, a ratio Wa/Wb of a first bead width (Wa) and a second bead width (Wb) may be from 0.8 to 1.3, the first bead width (Wa) may be a bead width defined on a tire axial direction line passing through a cross-sectional center of the bead core, and the second bead width (Wb) may be a width in the tire axial direction from the bead toe to an axially outer side surface of said each bead portion.
In the pneumatic tire according to the present invention, the ratio Wa/Wb may be larger than 1.0.
In the pneumatic tire according to the present invention, the second bead width (Wb) may be 18.0 mm or less.
In the pneumatic tire according to the present invention, each bead portion of the pair of the bead portions may have a bead bottom surface to be in contact with a rim seat of a rim, when the pneumatic tire is mounted on the rim, on a radially inner side of the bead core of said each bead portion, said bead core may have a bead core inner surface facing toward the rim seat when the pneumatic tire is mounted on the rim, and a shortest distance between a center position in the tire axial direction of the bead core inner surface and the bead bottom surface may be 3.5 mm or more.
The pneumatic tire according to the present invention may further include a carcass ply extending between the pair of the bead portions, and a shortest distance between the bead toe and the carcass ply may be 6.0 mm or less.
In the pneumatic tire according to the present invention, the chafer rubber may have a breaking elongation of 260% or less.
In the pneumatic tire according to the present invention, the chafer rubber may have a complex elastic modulus E* of 12 MPa or less.
In the pneumatic tire according to the present invention, in a tire meridian section passing through a tire rotational axis and in each of the bead portions, in a portion of the tire inner cavity surface formed by the chafer rubber, a contour between an intersection point and the bead toe may be formed in an arc shape, and the intersection point may be where the tire inner cavity surface intersects with an axial linear line passing through a cross-sectional center of the bead core of said each of the bead portions.
In the pneumatic tire according to the present invention, the chafer rubber may include a first portion extending radially outward along the tire inner cavity surface, a second portion forming at least a part of a bead bottom surface to be in contact with a rim seat of a rim when the pneumatic tire is mounted on the rim, and a third portion extending radially outward and arranged axially outside the bead core of said each bead portion.
The pneumatic tire according to the present invention may be a light truck tire.
In the pneumatic tire of the present invention, by adopting the above configurations, damage to the bead portions when the pneumatic tire is removed from the rim can be suppressed.
An embodiment of the present invention will now be described in conjunction with accompanying drawings. It must be understood that the drawings may contain exaggerations and representations that differ from the dimensional ratios of the actual structure in order to aid in the understanding of the content of the invention. Further, throughout each embodiment, identical or common elements are designated by the same reference numerals, and duplicate explanations are omitted. Furthermore, the embodiments and the specific configuration represented in the drawings are for the purpose of understanding the content of the present invention, and the present invention is not limited to the specific configuration shown in the figures.
Here, the term “standard state” refers to the state in which the tire 1 is mounted on a standard rim (hereinafter may be simply referred to as “rim”) 18, inflated to a standard inner pressure, and loaded with no tire load. In the present specification, unless otherwise noted, dimensions and the like of various parts of the tire 1 are values measured in this standard state.
The “standard rim” is a wheel rim specified for the concerned tire by a standard included in a standardization system on which the tire is based. The standard rim is, for example, the “normal wheel rim” in JATMA, “Design Rim” in TRA, and “Measuring Rim” in ETRTO.
The “standard inner pressure” is air pressure specified for the concerned tire by a standard included in a standardization system on which the tire is based. The standard inner pressure is, for example, the maximum air pressure in JATMA, maximum value listed in the “TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES” table in TRA, and “INFLATION PRESSURE” in ETRTO.
The tire 1 of the present embodiment is provided with a tread portion 2, a pair of sidewall portions 3, and a pair of bead portions 4. Further, the tire 1 of the present embodiment has a carcass 6 extending between bead cores 5 of the pair of the bead portions 4 via the tread portion 2 and the pair of the sidewall portions 3, and a belt layer 7 arranged radially outside the carcass 6.
The carcass 6 is formed of at least one carcass ply, and in the present embodiment two carcass plies 6A and 6B arranged adjacently in the tire radial direction. Each of the carcass plies 6A and 6B has carcass cords (not shown) arranged at an angle of 75 to 90 degrees with respect to the tire equator (C), for example. For example, organic fiber cords such as nylon, polyester, rayon, and the like are suitably used as the carcass cords.
Each of the carcass plies 6A and 6B extends between the pair of the bead portions 4. Each of the carcass plies 6A and 6B includes a main body portion (6a) extending between the pair of the bead cores 5 in a toroidal manner, and a pair of turned up portions (6b) connected to both sides, one at each side, of the main body portion (6a) and each turned up around a respective one of the bead cores 5 from an inside to an outside in a tire axial direction.
The belt layer 7 is arranged inside the tread portion 2 and radially outside the carcass 6. The belt layer 7 is formed of at least one belt ply, in the present embodiment, two belt plies 7A and 7B arranged adjacently in the tire radial direction. Each of the belt plies 7A and 7B is formed by an array of belt cords, not shown in the figures, coated with a topping rubber, for example. It is preferred that the belt cords are of high elasticity such as steel cords and the like.
The tire 1 of the present embodiment is provided with a tread rubber 11, a pair of sidewall rubbers 12, a pair of bead apex rubbers 13, an inner liner rubber 14, and a pair of clinch rubbers 15.
The tread rubber 11 is arranged radially outside the belt layer 7 in the tread portion 2. Each of the sidewall rubbers 12 is arranged axially outside the carcass 6 and extends radially inward from a respective one of outer ends in the tire axial direction of the tread rubber 11. Each of the bead apex rubbers 13 is formed of hard rubber and extends radially outward from a respective one of the bead cores 5 between the main body portions (6a) and respective ones of the turned up portions (6b) of the carcass plies 6A and 6B.
The inner liner rubber 14 is air impermeable and is arranged radially inside the carcass 6. The inner liner rubber 14 of the present embodiment extends toroidally between a pair of the bead portions 4. The inner liner rubber 14 configured as such, together with the chafer rubber 20 described below, forms a tire inner cavity surface 16.
The pair of the clinch rubbers 15 are arranged axially outside the carcass 6, one on each axial side, and each extend radially inward from a radially inner end of a respective one of the sidewall rubbers 12. These clinch rubbers 15 forms at least a part of a bead outer surface (4o) which is to be in contact with a rim flange (180 of a rim 18 when the tire 1 is mounted on the rim (wheel rim) 18.
The bead cores are each formed in a rectangular (trapezoidal) shape in a tire meridian section passing through the tire rotational axis (hereinafter referred to simply as the “tire meridian section”). Each of the bead cores 5 of the present embodiment has a bead core inner surface (5i) which faces toward a rim seat (18s) when the tire 1 is mounted on the rim 18 and a bead core outer surface (5o) located on an outer side in the tire radial direction. It should be noted that the shape of the bead cores is not limited to such an embodiment, but can be configured as hexagonal or circular, for example. The bead cores are formed by winding steel bead wires (not shown) in multiple rows and multiple stages, for example.
The chafer rubber 20 is formed of a rubber composition that does not contain fiber material for reinforcement. Examples of the fiber material are the cloth (e.g., canvas cloth made of organic fibers and the like) that forms the chafer in Patent Document 1 above, for example. This type of fiber material (cloth) has low elasticity and high reinforcing effect. Therefore, the chafer rubber 20 of the present embodiment can prevent the rigidity of the bead portions 4 from being higher than necessary compared to chafers containing fiber material.
The rubber composition of the chafer rubber 20 can be set accordingly. The rubber composition of the present embodiment is configured to include a polymer and compounding agents, and a composition having excellent wear resistance is employed.
For the polymer and the compounding agents, those commonly used in the manufacture of rubber materials can be employed. The polymer can be selected from natural rubber (NR), butadiene rubber (BR), or styrene-butadiene rubber (SBR), and the like, for example. The compounding agents are selected from fillers such as carbon and silica, oils, processing aids, sulfur, or vulcanization accelerators, for example. The unvulcanized rubber composition containing these polymers and compounding agents is vulcanized to form the chafer rubber 20. It should be noted that formulations of these agents and materials can be adjusted according to the conventional procedures for manufacturing rubber materials so that the chafer rubber 20 has the physical properties described below (breaking elongation EB and complex elastic modulus E*).
The chafer rubber 20 of the present embodiment is configured to include a first portion 21 extending radially outward along the tire inner cavity surface 16. The first portion 21 is arranged axially inside each of the bead cores 5 and extends radially outward from a bead toe (4t) of the respective bead portion 4 along the tire inner cavity surface 16.
The first portion 21 has an outer end (21o) in the tire radial direction connected to an inner end (14i) (shown in
The chafer rubber 20 of the present embodiment further includes a second portion 22 and a third portion 23. It should be noted that the chafer rubber 20 is not limited to such an embodiment.
The second portion 22 in the present embodiment extends radially outward from a radially inner end (bead toe (4t)) of the first portion 21. The second portion 22 has an axially outer end connected to a radially inner end side of the clinch rubber 15. The second portion 22 configured as such forms at least a part of a bead bottom surface (4b) which is to be in contact with the rim seat (18s) (shown in
The third portion 23 of the present embodiment is arranged axially outside the bead core 5 and extends radially outward. The third portion 23 of the present embodiment is arranged axially inside the clinch rubber 15. The third portion 23 has a radially inner end connected to an axially outer end of the second portion 22. The third portion 23 has an outer end (23o) of the in the tire radial direction arranged radially outside the outer end (outermost end) (5o) of the bead core 5. Further, the outer end (23o) of the third portion 23 is arranged radially inside an outer end (15o) of the clinch rubber 15. Therefore, the outer end (23o) of the third portion 23 is displaced in the tire radial direction with the bead core outer surface (5o) and the outer end (15o) of the clinch rubber 15. Thereby, bending rigidity of the bead portions 4 can be prevented from becoming too large.
In the chafer rubber 20 of the present embodiment, the first portion 21, the second portion 22, and the third portion 23 are arranged in succession. As a result, the chafer rubber 20 is formed in a substantially U-shape (or J-shape) in the tire meridian section. The chafer rubbers 20 configured as such protect the bead portions 4 (preventing friction damage with the rim 18) and can effectively prevent rim displacement.
As shown in
In the present embodiment, the chafer rubbers 20 that contact the rim flange (180 are formed of a rubber composition that does not contain fiber material for reinforcement. Therefore, as shown in
In the tire meridian section shown in
As shown in
As shown in
By setting the ratio Wa/Wb to 0.8 or more, with respect to the first bead width (Wa) positioned on the bead cores 5 side, it is possible to prevent the second bead width (Wb) on the bead toe (4t) side, which tends to contact the rim flange (180, from becoming larger than necessary. Therefore, the bead portions 4 on the bead toe (4t) side can be prevented from coming into strong contact with the rim flange (180 when the tire 1 is removed from the wheel rim (rim) 18, thereby, the chafer rubber 20 can be prevented from separation. In addition, it is possible that a rubber thickness on the bead cores 5 side of the bead portion 4 is prevented from decreasing, thereby, insufficient rubber (molding defects) in that area during vulcanization molding can be prevented. From such a point of view, it is preferred that the ratio Wa/Wb is preferably set to 1.0 or more, and even more preferably to greater than 1.0.
On the other hand, by setting the ratio Wa/Wb to 1.3 or less, with respect to the second bead width (Wb) on the bead toe (4t) side, the first bead width (Wa) on the bead cores 5 side can be prevented from becoming larger than necessary. Thereby, since the rubber thickness of the bead portion 4 on the bead core 5 side can be prevented from becoming unnecessarily large, excessive rubber (molding defects) can be prevented from occurring in that area during vulcanization molding. From such a point of view, it is preferred that the ratio Wa/Wb should preferably be set to 1.2 or less.
It is preferred that the second bead width (Wb) is set to 18.0 mm or less. By setting the second bead width (Wb) to 18.0 mm or less, the bending rigidity of bead portions 4 can be prevented from becoming large. Thereby, the bead portions 4 can smoothly get over the rim flange (180, as shown in
As shown in
On the other hand, if the shortest distance (D1) becomes larger than necessary, the tightening force of the bead portions 4 to the rim 18 becomes smaller, therefore, the rim displacement, rim dislodgement, and the like are more likely to occur. From such a point of view, it is preferred that the shortest distance (D1) is set to 5.5 mm or less.
It is preferred that a shortest distance (D2) between the bead toe (4t) and the carcass plies 6A and 6B (in the present embodiment, the inner carcass ply 6A) is set to 6.0 mm or less. By setting the shortest distance (D2) to 6.0 mm or less, when the tire 1 is removed from the wheel rim (rim) 18 (shown in
On the other hand, if the shortest distance (D2) becomes smaller than necessary, the rim displacement, the rim dislodgement, and the like are likely to occur. From such a point of view, it is preferred that the shortest distance (D2) is set to 4.0 mm or more.
It is preferred that the breaking elongation EB of the chafer rubber 20 is set to 260% or less. By setting the breaking elongation EB to 260% or less, the chafer rubber 20 (the first portion 21) can be suppressed from being greatly stretched by the contact with the rim flange (180 as shown in
On the other hand, if the breaking elongation EB of the chafer rubber 20 is smaller than necessary, the tightening force of the bead portions 4 onto the rim 18 becomes smaller, the rim displacement, the rim dislodgement, and the like are more likely to occur. From such a point of view, it is preferred that the breaking elongation EB is set to 220% or more. In the present specification, the breaking elongation can be measured in accordance with “Vulcanized and thermoplastic rubbers—Determination of tensile properties—” in Japanese Industrial Standard JIS K6251, for example.
It is preferred that the complex elastic modulus E* of the chafer rubber 20 is set to 12 MPa or less. By setting the complex elastic modulus E* to 12 MPa or less, the bead portions 4 mounted on the rim 18 can be prevented from tightening and being in strong contact with the rim 18 (the rim seat (18s) and the rim flange (180 shown in
On the other hand, if the complex elastic modulus E* of the chafer rubber 20 is smaller than necessary, the tightening force of the bead portions 4 on the rim 18 becomes smaller, therefore, the rim displacement, the rim dislodgement, and the like are more likely to occur. From such a point of view, it is preferred that the complex elastic modulus E* is preferably set to 8 MPa or more.
In the present specification, the complex elastic modulus E* is a value measured by using a viscoelastic spectrometer available from Iwamoto Quartz GlassLab Co., Ltd. under the following conditions in accordance with the provisions of JIS-K6394.
initial strain: 10%
amplitude: ±2
frequency: 10 Hz
deformation mode: tensile
measurement temperature: 70 degrees Celsius
While detailed description has been made of the tire according to an especially preferred embodiment of the present invention, the present invention can be embodied in various forms without being limited to the illustrated specific embodiment.
In the following, more specific and non-limiting examples of the present invention will be described.
Pneumatic tires having the basic structure shown in
Tire size: 195/75R15 109/107N
Rim size: 15×5.5J
Second bead width (Wb): 17.0 mm
Shortest distance (D1) between Center position of Bead core inner surface and Bead bottom surface: 4.0 mm
Shortest distance (D2) between Bead toe and Carcass ply: 5.5 mm
Chafer rubber:
The test methods were as follows.
Each of the test pneumatic tires mounted on the rim was removed from the rim by using a mechanical tire changer. Then, the size of the separation of the chaffer rubber (chaffer) was visually checked and evaluated by a five point method. A score of 1 indicates a large amount of the separation. A score of 5 indicates no separation at all. Therefore, the higher the score, the better the result is, and a score of 2 or higher indicates that there is no problem with the damage resistance of the bead portions.
One thousand units of each of the test pneumatic tires were made, and the number of the pneumatic tires having molding defects such as insufficient or excessive rubber in the bead portions was counted. The smaller the number of the molding defects, the better the result is. It should be noted that if the number is 10 or less, it is within the acceptable range.
By using a bead-tightening force measuring machine (available from Hofmann Maschinen- and Anlagenbau GmbH: model number WKM-B4), the bead portions of the test pneumatic tires were each expanded in eight segments, and the tightening force (expansion force) was measured when the segments were expanded to the standard value of the rim described above. The results are indicated by an index based on the tightening force of Example 3 being 100, wherein the larger the index, the larger the tightening force is. It should be noted that if the index is 80 or more, the rim displacement, the rim dislodgement, and the like are considered to be less likely to occur. On the other hand, in order to effectively prevent the separation of the chafer rubber, it is preferred that the index is 120 or less.
The test results are shown in Table 1.
From the results of the test, it was confirmed that the tires in the Examples 1 to 5 were able to suppress damage to the bead portions when removed from the rim, compared to the tires in the Reference. Further, the tires in the Examples 2 to 4, each in which the ratio Wa/Wb between the first bead width (Wa) and the second bead width (Wb) was within the preferred range, were able to suppress the occurrence of vulcanization-induced molding defects (excessive rubber and insufficient rubber) compared to the tires in the Examples 1 and 5, in which the ratio Wa/Wb was not within the preferred range. Furthermore, the tires in the Examples 2 to 4 were able to optimize the tightening force to the rim and effectively suppress the damage to the bead portions, the rim displacement, and the rim dislodgement.
Pneumatic tires having the basic structure shown in
Ratio Wa/Wb of First bead width (Wa) and Second bead width (Wb): 1.1
From the results of the test, it was confirmed that the tires in the Examples 3 and 6 to 9 were able to suppress the damage to the bead portions when removed from the rim, compared to the tires in the Reference (shown in Table 1). Further, the tires in the Examples 3, 7 and 8, each in which the second bead width (Wb) was within the preferred range, were able to suppress the damage to the bead portions and the occurrence of the vulcanization molding defects (excessive rubber and insufficient rubber) compared to the tires in the Examples 6 and 9, each in which the ratio Wa/Wb was not within the preferred range. Furthermore, the tires in the Examples 3, 7, and 8 were able to optimize the tightening force to the rim and effectively suppress the damage to the bead portions, the rim displacement, and the rim dislodgement.
Pneumatic tires having the basic structure shown in
Ratio Wa/Wb of First bead width (Wa) and Second bead width (Wb): 1.1
From the results of the test, it was confirmed that the tires in the Examples 3 and 10 to 17 were able to suppress the damage to the bead portions when removed from the rim, compared to the tires in the Reference (shown in Table 1). Further, the tires in the Examples 3, 11 to 12, and 15 to 16 each in which the shortest distances (D1) and (D2) were each within the preferred range, compared to the tires in the other Examples, were able to suppress the damage to the bead portions and the occurrence of the vulcanization molding defects (excessive rubber and insufficient rubber), thereby, they were able to optimize the tightening force to the rim.
Pneumatic tires having the basic structure shown in
Ratio Wa/Wb of First bead width (Wa) and Second bead width (Wb): 1.1
From the results of the test, it was confirmed that the tires in the Examples 3 and 18 to 25 were able to suppress the damage to the bead portions when removed from the rim, compared to the tires in the Reference (shown in Table 1). Further, the tires in the Examples 3, 19 to 20, and 23 to 24 each in which the breaking elongation EB and the complex elastic modulus E* were each within the preferred range, compared to the tires in the other Examples, were able to suppress the damage to the bead portions and optimize the tightening force to the rim.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-116567 | Jul 2020 | JP | national |
