The present disclosure relates to a pneumatic tire.
A vehicle's tire contacting the ground plays an important role in the driving and braking of the vehicle. The noise of a vehicle may be classified into vehicle body noise and tire noise. The tire noise may be mainly caused by air cavity noise inside a tire.
Korean Application Publication 2010-0106548, published on Oct. 1, 2010.
Provided is a pneumatic tire.
According to an aspect of the present disclosure, a pneumatic tire includes a tread having a groove; a pair of side walls respectively arranged at opposite ends of the tread; and a sound absorbing member positioned on an inner side of the pneumatic tire and including a pair of edges and a central part, the pair of edges being respectively adjacent to the pair of side walls and having a first thickness, and the central part being positioned between the pair of edges and having a second thickness, the second thickness being different from the first thickness.
The first thickness may be less than the second thickness.
A minimum value of the second thickness may be 2 cm.
The sound absorbing member may include a first surface facing the tread and a second surface opposite the first surface.
The second surface may include a curved surface.
The curved surface may have a uniform curvature.
The sound absorbing member may be symmetrical with respect to a central line of the tread.
The sound absorbing member may extend along a circumferential direction of the pneumatic tire, and a first end and a second end of the sound absorbing member may be separated from each other in the circumferential direction.
A high-value point position of radial force first harmonic (RF1H) of the pneumatic tire may be between the first end and the second end. The high-value point position of the RF1H of the pneumatic tire may denote a position of the pneumatic tire, the position of the pneumatic tire corresponding to a high-value point position of an RF1H component of radial force variation.
A minimum value of an angle between the first end and the second end with respect to a center of a wheel rim of the pneumatic tire may be 10°.
The pneumatic tire may further include an adhesive layer positioned between an inner surface of the tread and the sound absorbing member and a primer layer positioned between the adhesive layer and the inner surface of the tread.
The sound absorbing member may include ether based polyurethane foam.
A first width of the sound absorbing member may be about 55% to about 65% of a second width between the pair of side walls and may be about 120 mm to about 160 mm.
A volume of the sound absorbing member may be about 5% to 25% of a volume of a cavity of the pneumatic tire.
Other aspects, features, and advantages than those described above will be clear from the accompanying drawings, the claims, and the descriptions of embodiments below.
According to embodiments of the present disclosure, air cavity noise occurring inside a pneumatic tire may be effectively reduced. It will be apparent that the scope of the present disclosure is not limited by this effect.
The present disclosure may include various modifications and different embodiments. In this regard, specific embodiments are illustrated in the drawings and will be described in detail. Advantageous effects, features, and methods for achieving the effects and features will become more apparent by explaining the embodiments in detail with reference to the accompanying drawings. However, the present disclosure is not limited to these embodiments but may be implemented in various modes.
The embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings, in which like reference numerals denote like elements, and thus their description will be omitted.
The terms first, second, etc. are used in the description of the embodiments to only distinguish one element from another.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” when used in this specification, specify the presence of stated features or components, but do not preclude the presence or addition of one or more other features or components.
It also will be understood that when a portion of a film, a region, an element, or the like is referred to as being “on” another portion, it can be directly on the other portion, or intervening films, regions, or elements may also be present.
In the drawings, the size of elements may be exaggerated or reduced for clarity. For instance, the size and thickness of each element may be arbitrarily illustrated in the drawings, and therefore, the present disclosure is not limited to the drawings.
When it is possible to modify an embodiment, the order of processes may be different from the order in which the processes have been described. For instance, two processes described as being performed sequentially may be substantially performed simultaneously or in a reverse order.
Referring to
The tread 110 is positioned at the outermost surface of the pneumatic tire 1. The tread 110 includes a thick rubber layer and delivers a driving force and braking force of a vehicle to the ground. Tread patterns 114 for steering stability, traction, and braking and blocks 116 divided by the tread patterns 114 may be arranged in a surface of the tread 110.
The tread patterns 114 may include grooves for drainage while driving over wet roads and sipes for improving traction and braking force. The grooves may include a circumferential groove in a driving direction of a vehicle and a lateral groove between circumferential grooves. The sipes may be formed in the blocks 116 and may be furrows smaller than the grooves. The sipes may increase the driving force and the braking force of the pneumatic tire 1 by sucking moisture and cutting off the layer of water while driving over wet roads.
The blocks 116 occupy the greater part of the tread 110 and deliver the driving force and the braking force of a vehicle to the ground by making direct contact with the ground.
Each of the side walls 120 extends below from an end of the tread 110. Each side wall 120 is a side portion of the pneumatic tire 1. The side wall 120 may protect the carcass layer 150, provide lateral stability for the pneumatic tire 1, and increase ride comfort by performing a bending and stretching motion. In addition, the side wall 120 transmits engine torque from a drive shaft to the tread 110.
The bead portion 130 is provided at an end of the side wall 120 and enables the pneumatic tire 1 to be mounted on a wheel rim 200. The bead portion 130 may include a bead core 132 and a bead filler 134. The bead core 132 may be formed by interlacing a plurality of rubber-coated steel wires. The bead filler 134 may be rubber adhering to the bead core 132.
The belt layer 140 is positioned below the tread 110. The belt layer 140 reduces road shock during the driving of a vehicle and protects the carcass layer 150. In an embodiment, the belt layer 140 includes a first belt layer 141 and a second belt layer 143, which are piled up on each other. The first belt layer 141 may be positioned on the second belt layer 143. A width of the first belt layer 141 may be less than a width of the second belt layer 143.
A cap play 145 may be further provided between the tread 110 and the belt layer 140. The cap play 145 is a special cord fabric adhering to the belt layer 140. The cap play 145 may increase driving performance and may include a polyester fiber.
The carcass layer 150 is positioned below the belt layer 140 and forms the framework of the pneumatic tire 1. The carcass layer 150 endures load and impact on the pneumatic tire 1 and maintains an air pressure in the pneumatic tire 1. In an embodiment, the carcass layer 150 may include a first carcass layer 151 and a second carcass layer 153 overlapping each other. The first carcass layer 151 is turned up around the bead portion 130 and extends toward the tread 110. A turned-up end portion of the first carcass layer 151 may extend to cover an inner side of the side wall 120, thereby enhancing the rigidity of the side wall 120. The second carcass layer 153 may be positioned on the first carcass layer 151 and turned around the bead portion 130 and extend toward the tread 110. A turned-up end portion of the second carcass layer 153 may cover the inner side of the bead portion 130 and may be shorter than that of the first carcass layer 151. Although the carcass layer 150 includes two carcass layers in the current embodiment, the present disclosure is not limited thereto. In one or more embodiments, the carcass layer 150 may include a single layer.
The inner liner 160 is a layer which prevents air escaping from the pneumatic tire 1 instead of a tube. The inner liner 160 may include a rubber layer having high air-tightness. In an embodiment, the inner liner 160 may include high-density butyl rubber and maintain the air pressure in the pneumatic tire 1.
The sound absorbing member 170 is positioned on the inner side of the tread 110, e.g., on the inner liner 160 between the side walls 120. The sound absorbing member 170 may prevent vibration from being transmitted to the interior of a vehicle by reducing air cavity noise occurring inside the pneumatic tire 1.
The sound absorbing member 170 may have a structure which is substantially bilaterally symmetrical with respect to a central line CL in
A first width W1 of the sound absorbing member 170 is less than a second width W2 between the side walls 120. Here, the second width W2 is the greatest width (or distance) between inner sides of the respective side walls 120. The first width W1 may be selected in a range from about 55% to about 65% of the second width W2 and may be selected in a range from about 120 mm to about 160 mm. When the first width W1 is set in the range described above, the sound absorbing member 170 may maintain satisfactory sound absorbing performance without being detached from the inner surface of the pneumatic tire 1.
Opposite edges of the sound absorbing member 170, i.e., edges respectively adjacent to the side walls 120, are respectively separated from the inner surfaces of the respective side walls 120 by a predetermined distance. A distance “d” between the inner surface of each of the side walls 120 and an adjacent edge of the sound absorbing member 170 may be selected in a range greater than about 17.5%, e.g., from about 17.5% to about 22.5%, of the second width W2. In particular, when the distance “d” is less than the lower limit of the range described above, an end of the sound absorbing member 170 may be separated (e.g., detached) from the inner surface of the pneumatic tire 1 due to an external force applied to the pneumatic tire 1 during driving.
The sound absorbing member 170 may be coupled to the inner liner 160 by an adhesive member 180. A first surface 171 of the sound absorbing member 170 is fixedly coupled to the inner liner 160 by the adhesive member 180, and a second surface 172 of the sound absorbing member 170 faces the inner side of the pneumatic tire 1.
As shown in
An adhesive layer such as a double-sided tape may be used as the double-sided adhesive layer 181. The primer layer 183 is used to increase a fixed-bonding force of the sound absorbing member 170 using the double-sided adhesive layer 181. The primer layer 183 may include a polyurethane or rubber material.
Referring to
Referring to
Referring to
As shown in
When the RF1H of the RFV of the pneumatic tire 1 is analyzed in a range from 0° to 360° around a center C0 of the wheel rim 200 (see
When RF1H is repeatedly analyzed with respect to the pneumatic tire 1, the high-value point of the sine waveform may have a deviation of about 10°. When this fact is considered, it may be set that the HPP of the RF1H is positioned between the first end 170a and the second end 170b and an angle 0 between the first end 170a and the second end 170b is equal to or greater than 10°, as shown in
In an embodiment, the HPP of the RF1H of the pneumatic tire 1 may be positioned at the center between the first end 170a and the second end 170b. For example, an angle between the first end 170a and the HPP of the RF1H with respect to the center C0 of the wheel rim 200 may be at least about 5° and an angle between the second end 170b and the HPP of the RF1H with respect to the center C0 of the wheel rim 200 may be at least about 5°.
Referring to
The sound absorbing member 170 has a width which is not constant along a width direction of the pneumatic tire 1. A thickness of the sound absorbing member 170 continuously (or gradually) decreases from the central part 170c toward each of edges 170e.
When the sound absorbing member 170 has the central part 170c that has a second thickness T2, which is greater than a first thickness T1 of the edges 170e, air vibration inside the pneumatic tire 1 may be efficiently dispersed, and therefore, cavity noise may be efficiently reduced. The first thickness T1 of the edges 170e is less than the second thickness T2. In a comparative example, when the first thickness T1 of the edges 170e is equal to or greater than the second thickness T2 of the central part 170c, the bending and stretching of an edge portion of the pneumatic tire 1 is reduced during driving such as handling or cornering. However, in an embodiment of the present disclosure, the first thickness T1 of the edges 170e is less than the second thickness T2, so that noise may be reduced, and also reduction of driving performance of the pneumatic tire 1 may be prevented.
The second thickness T2 of the central part 170c may be greater than about 2.0 cm. As shown in
While the first surface 171 of the sound absorbing member 170 is relatively flat surface, the second surface 172 of the sound absorbing member 170 may include a curved surface. For example, the second surface 172 may have a constant/uniform curvature (or radius of curvature R), as shown in
For example, the second surface 172 may have the radius of curvature R of about 150 mm to about 250 mm. Considering that the minimum value of the second thickness T2 of the central part 170c is 2.0 cm as described above, the durability of the edges 170e of the sound absorbing member 170 may be reduced when the radius of curvature R of the second surface 172 is less than the lower limit described above, and the sound absorbing member 170 may substantially have a cuboid shape when the radius of curvature R is greater than the upper limit described above. A sound absorbing member substantially having a cuboid shape causes an increase in mass and volume, thereby reducing the fuel efficiency of a car equipped with a pneumatic tire. In addition, a pneumatic tire that includes the sound absorbing member substantially having a cuboid shape may have a vibration due to the shape of a cavity of the pneumatic tire, e.g., a vibration due to the flow of fluid in the cavity. However, when the pneumatic tire 1 includes the sound absorbing member 170, according to embodiments of the present disclosure, probability that a vibration occurs due to the shape of a cavity of the pneumatic tire 1 may be minimized. In a non-restrictive embodiment, the radius of curvature R of the second surface 172 may be about 200 mm.
The sound absorbing member 170 may include a polymer material having a density of about 10 kg/m3 to about 50 kg/m3. When the density is less than 10 kg/m3, sound absorption decreases. When the density exceeds 50 kg/m3, the weight of the sound absorbing member 170 increases and fatigue is accumulated in the pneumatic tire 1.
The volume of the sound absorbing member 170 may be selected in a range from about 5% to about 25% of a volume V of the cavity of the pneumatic tire 1. The volume V of the cavity of the pneumatic tire 1 is a volume of a space between the pneumatic tire 1 and the wheel rim 200, as shown in
The sound absorbing member 170 may include a polymer material which has a tearing strength of about 0.1 kg/cm to about 1.5 kg/cm and a tensile strength of about 1.0 kg/cm2 to about 2.5 kg/cm2. In addition, the sound absorbing member 170 may include a polymer material which has an elongation of about 100% to about 300%.
The sound absorbing member 170 may include ether or ester based polyurethane foam. Ether based polyurethane foam has better chemical resistance, water resistance, cold resistance, and dynamic fatigue properties than ester based polyurethane foam.
Referring to
The second surface 272 of the sound absorbing member 270 includes a first sub-surface 272a extending from a central part 270c toward to one of edges 270e and a second sub-surface 272b extending from the central part 270c toward to the other of the edges 270e. Each of the first and second sub-surfaces 272a and 272b may include a flat surface. An internal angle θ between the first and second sub-surfaces 272a and 272b may be an obtuse angle.
Referring to
The second surface 372 of the sound absorbing member 370 may have an irregular/ribbed surface. In an embodiment, the second surface 372 may have a rib having a stair-shaped cross-section as shown in
The sound absorbing member 370 may have a thickness which decreases discontinuously (or in stages) in a direction from a central part 370c toward each of a pair of edges 370e.
In the sound absorbing members 270 and 370 described above with reference to
While this present disclosure has been described with reference to embodiments illustrated in the drawings, it will be understood by those skilled in the art that various changes in form may be made therein. Therefore, the technical scope of the present disclosure will be defined by the technical spirit of the appended claims.
Number | Date | Country | Kind |
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10-2016-0037778 | Mar 2016 | KR | national |
10-2017-0016917 | Feb 2017 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2017/001520 | 2/13/2017 | WO | 00 |