The invention relates to a vehicle tire—in particular a pneumatic vehicle tire—with a tread rubber, with a bead region formed radially inside the tread rubber and with a bead core for securing the vehicle tire on a correspondingly formed seat of a rim—in particular with a bead filler formed radially outside the bead bore—and with a bead reinforcing ply, which is formed in the fastening region. The bead reinforcing ply extends over the circumference of the vehicle tire and is formed with at least one strengthening support, disposed such that it is wound in the circumferential direction, formed spirally from the inside outward in the radial sense.
Vehicle tires of this type are known for example from published, European patent EP 1 174 289 A2, corresponding to U.S. Pat. No. 6,776,207 B2 and from European patent EP 1 129 870 B1, corresponding to U.S. Pat. No. 6,543,502 B2. Although the way in which they are formed makes it possible to exploit greater advantages with respect to the high tensile strength in the circumferential direction in the region near the seat of the vehicle tire on the rim, whereby a very secure fit can be achieved, it is difficult to produce these vehicle tires with a bead reinforcing ply which, in the finished state of the tire, is arranged alongside the carcass turned back around the bead core in addition to the bead core and the bead filler and has at least one strengthening support arranged such that it is wound in the circumferential direction, formed spirally from the inside outward in the radial sense. Either the spiral winding must take place in the toroidally built-up green state or building up must take place with a conventional flat buildup on a building drum, the flatly wound-up bead reinforcing ply then also has to be raised up in the subsequent shaping of the green tire counter to the tensile forces of the strengthening supports. In both cases, there is the risk of separation of the bead core/bead filler and the bead reinforcer on the one hand and the bead reinforcer and the carcass on the other hand. The tensile forces, and resultant constrictions, also exert a load on the surrounding material, so that undesired shearing effects and possible instances of damage may also occur between the latter and the bead core. Therefore, increased effort is required to avoid damage or to prevent possibly damaged green tires from being vulcanized. In addition, in all loading states, the circumferentially wound strengthening supports of the bead reinforcing ply cut into the rubber material of the bead core with high tensile forces during the manufacture and operation of the vehicle tire. This requires great additional effort to reduce the risk of damage and to ensure that possibly damaged vehicle tires are identified and rejected. A possibly intended separation of the components that have fused together under these loads is scarcely possible either before or after vulcanization—and only then with great effort.
It is accordingly an object of the invention to provide a pneumatic vehicle tire with a reinforced bead, which overcomes the above-mentioned disadvantages of the prior art devices of this general type, which provides by simple measures and with great reliability a vehicle tire.
The object is achieved according to the invention by forming a vehicle tire—in particular a pneumatic vehicle tire—with a tread rubber, with a bead region formed radially inside the tread rubber and with a bead core for securing the vehicle tire on a correspondingly formed seat of a rim—in particular with a bead filler formed radially outside the bead core—and with a bead reinforcing ply, which is formed in the fastening region. The bead reinforcing ply extends over a circumference of the vehicle tire and is formed with at least one strengthening support, disposed such that it is wound in the circumferential direction, formed spirally from the inside outward in the radial sense, in which there is formed radially inside the bead core at least one further bead reinforcing strip—in particular made to extend over the entire circumference of the vehicle tire—which further strip extends in the axial direction over the entire axial extent of the bead core and is respectively turned back radially outward on both axial outer sides of the bead core. A first turned-back portion extends to a height of radial extent HF1 from the vertex X of the rim and the second turned-back portion extending to a height of radial extent HF2 from the vertex X of the rim.
The bead core and the carcass can be protected by the bead reinforcing strip from undesirably high loads acting between the carcass and the bead core that may be induced by the tensile stresses of the bead reinforcing ply and the carcass. As a result, the bead region is better protected from undesired consequences of excessive tensile stresses of the strengthening supports of the bead reinforcing ply. Risks of damage caused by the high loading induced by the tensile stresses can be reduced in this way during both manufacture and operation of the vehicle tire.
It is particularly advantageous for the tire to be formed with both the height of radial extent HF1 from the vertex X of the rim and the height of radial extent HF2 from the vertex X of the rim being formed radially outside the radial distance of the radially outer extent of the bead core from the vertex X of the rim. This makes a complete, reliable protective effect possible right into the critical transitional region between the tire sidewall and the bead core.
It is particularly advantageous for the tire to be formed with the first turned-back portion being formed axially adjacent the bead reinforcing ply. This achieves the effect that the bead reinforcing strip very reliably absorbs undesired loads that are induced by very high tensile forces from the strengthening supports of the bead reinforcing ply into the adjacent bead regions and further reduces the risk of damage. This can be ensured particularly certainly and reliably by the tire being formed wherein the first turned-back portion is formed in direct contact with the bead reinforcing ply.
The tire is formed particularly advantageously with the first turned-back portion being formed in direct contact with the bead core, at least radially inside the bead core. This makes particularly reliable protection of the bead core possible while ensuring that force introduction into the bead core is made more uniform.
The tire is formed particularly advantageously with the first turned-back portion being formed in direct contact with the bead core and with the bead filler. This makes particularly reliable protection both of the bead core and of the core filler possible while ensuring that force introduction into the bead core is made more uniform.
The tire is formed particularly advantageously with the second turned-back portion being formed in direct contact with the bead core and with the bead filler. This makes particularly reliable protection both of the bead core and of the core filler possible while ensuring that force introduction into the core is made more uniform.
The tire is formed particularly advantageously with the first turned-back portion being disposed on the axial inner side of the bead core in the vehicle tire. This makes it possible in a simple way to obtain certain separation of the carcass from the bead core in this region of the bead and make the forces between the carcass and the bead core as well as between the bead reinforcing ply and the bead core more uniform. The lower bead region can be stiffened in a simple way to reduce the forces caused by the tire deflection and kinematic changes in this bead region.
The tire is formed particularly advantageously with the first turned-back portion being formed between the bead reinforcing ply and the bead core. The lower bead region can in this way be stiffened particularly easily and reliably to reduce the forces caused by the tire deflection and kinematic changes in this bead region. The forces in the lower bead region between the carcass and the bead reinforcing ply, between the carcass and the bead core and between the bead reinforcing ply and the bead core can be made more uniform directly or indirectly.
The tire is formed particularly advantageously with the bead reinforcing ply being formed between the first turned-back portion and the bead core. The lower bead region can in this way be stiffened particularly simply and reliably to reduce the forces caused by the tire deflection and kinematic changes in this bead region. The forces in the lower bead region between the carcass and the bead reinforcing ply, between the carcass and the bead core and between the bead reinforcing ply and the bead core can be made more uniform directly or indirectly.
The tire is formed particularly advantageously with the bead reinforcing ply being formed between the first turned-back portion of a first reinforcing strip and the first turned-back portion of a second reinforcing strip. As a result, the work performed in the strengthening support of the bead reinforcing ply is further reduced. In addition, the carcass can be permanently separated from the bead reinforcing ply. The two reinforcing strips act like a protective cap, which provide certain and protective separation of the reinforcing ply from the carcass and the core, possibly with a bead filler. As a result, maximum protection from “migrating” strengthening supports or elements of strengthening supports from the reinforcing ply is possible.
The tire is formed particularly advantageously with the further bead reinforcing strip being formed by a ply of strengthening supports—in particular textile strengthening supports—embedded in unvulcanized or vulcanized rubber. This makes a small layer thickness of the bead reinforcing strip possible and makes it possible to allow fabrication to be performed more easily and to reduce costs.
The tire is formed particularly advantageously with the strengthening supports being formed so as to extend at a helix angle of 35° to 55° in relation to the circumferential direction of the tire. This serves for obtaining a permanent separation of the components throughout the lifetime of the tire and for permanently making the forces introduced more uniform as the tire passes through its contact area with the ground.
The tire is formed particularly advantageously with the bead reinforcing ply being formed with at least one strengthening support arranged such that it is wound in the circumferential direction, formed spirally from the inside outward in the radial sense, the strengthening support being a strengthening support that is of a segmented form in the circumferential direction.
The tire is formed particularly advantageously with the bead reinforcing ply being formed with at least one strengthening support arranged such that it is wound in the circumferential direction, formed spirally from the inside outward in the radial sense, a strengthening support that is formed continuously and uninterruptedly in the circumferential direction being wound in a first, radially inner region of the extent of the reinforcing material and a strengthening support that is of a segmented form in the circumferential direction being wound in a second, radially outer region of the extent of the reinforcing material. This allows ease of fabrication to be improved and the cord spacing in the radially outer region of the reinforcing material to be made more uniform to ensure the certainty of obtaining a high quality standard.
The tire is formed particularly advantageously with the strengthening support of the bead reinforcing ply being a metallic strengthening support. This makes it possible for particularly high tensile forces to be accepted and made more uniform.
The tire is formed particularly advantageously with at least one carcass ply—in particular of a radial type of construction—being formed with parallel strengthening supports embedded in unvulcanized or vulcanized rubber material and wrapped around the bead core, the bead reinforcing strip also being arranged between the carcass ply and the bead core. The bead reinforcing strip protectively separates the bead core from the carcass even under the bead core in the region in which the tire is seated on the rim in the operating state.
The tire is formed particularly advantageously with the carcass extending radially inward with its main part in the tire sidewall between the tire shoulder and the radial inner side of the bead core and thereby formed in the radial region of extent of the bead core—and in particular of the bead filler—such that it extends along the axial inner side of the bead core—and in particular of the bead filler—and the carcass being formed with its turned-back portion along the axial outer side of the bead core—and in particular of the bead filler—such that it is made to extend radially outward.
The tire is formed particularly advantageously with the turned-back portion of the carcass ending on the surface of the bead filler at a distance greater than zero from the main part of the carcass. This allows the durability of the tire to be further improved.
The tire is formed particularly advantageously with the strengthening supports of the carcass ply being monofilaments or multifilaments of textile or metallic material—in particular of steel. This allows the respective tire-specific requirements to be met very individually by the tensile stress/elongation profile of the strengthening supports.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a pneumatic vehicle tire with reinforced bead, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawing in detail and first, particularly, to
As represented in
On the axial inner side of the bead filler 7, a bead reinforcing ply 10 is formed between the bead filler 7 and the main part 3a the carcass 3. The bead reinforcing ply 10 extends in this case from a radially inner position at the radial distance HI from the vertex X of the rim to a radially outer position at the radial distance HA from the vertex X of the rim. The bead reinforcing ply 10 is formed by a continuous strengthening support 11, which is made to extend in the circumferential direction over the entire tire, is embedded in a rubber mixture and wound up spirally so as to extend from the inside in a radial sense, beginning at the radial height HI, radially outward to the radial height HA. The bead reinforcing ply 10 is in this case in direct contact along its radial extent with the main part 3a of the carcass inlay 3.
The dimension HI is governed by: HKB≦HI≦HKR, where HKB indicates the radial distance from the vertex X of the rim at which the bead core 6 has its maximum width BKMax, measured in the axial direction of the pneumatic vehicle tire, and HKR is the radial distance of the vertex X of the rim that corresponds to the maximum radial distance of the radially outer lateral surface area of the bead core 6 from the vertex X of the rim.
In an exemplary embodiment that is typical of pneumatic vehicle tires of commercial vehicles with a fifteen-degree bead seat, HU is chosen to be equal to 35 mm and HKR is chosen in the range 9.0 mm≦HKR≦28.0 mm.
Also indicated in
Depicted in
The bead outer profile 15 extends from a radial position at a radial distance from the vertex X of the rim that is less than the distance HU to a radial position at a radial distance from the vertex X of the rim that is greater than the distance HA.
As represented in
In an alternative embodiment, the bead reinforcing strip 12 is formed by a woven fabric of textile cords 13 coated with unvulcanized or vulcanized rubber, for example by a cross-woven fabric with linen, twill or atlas weave of a known type.
The height of radial extent HF1 from the vertex X of the first turned-back portion and the height of radial extent HF2 from the vertex X of the second turned-back portion are governed by: HF1>HI, HF1<HA and HF2<HU. For example, HF2 is formed such that (10.0 mm)≦HF2≦(30.0 mm).
In an exemplary embodiment, a difference ΔH1 between HF1 and HI, which represents the dimension of the overlap of the bead reinforcing ply 10 and the bead reinforcing strip 12, is chosen such that ΔH1=(HF1−HI) is governed by: (5 mm)≦ΔH1≦(45 mm). In the exemplary embodiments represented, ΔH1 is chosen for example to be equal to 15 mm.
In the exemplary embodiment represented, the height of radial extent HF1 of the additional reinforcing strip 12 on the axial inner side of the bead core 6 in the pneumatic vehicle tire is chosen to be greater than the height of radial extent HF2 from the vertex X of the rim on the axial outer side of the bead core 6. In this case, HKR<HF2<HU and HF2>HI. For example, HF1 is chosen to be ≧HF2.
In the exemplary embodiments represented, the strengthening support 11 is a rubber-covered monofilamentary or multifilamentary steel cord, which is twisted or braided. In one embodiment, the cord 11 of the bead reinforcing ply 10 is a cord of the construction (2+6) or (3+7) or (3+9), which in one embodiment is coiled or wrapped around with a coil.
In the exemplary embodiments represented, the radial extent HA lies radially inside the radially outer maximum extent of the bead filler 7.
In one exemplary embodiment, HI is chosen for example to be from 10 to 25 mm. In the exemplary embodiments represented, HI is chosen for example to be equal to 15 mm.
In one exemplary embodiment, the difference ΔH2 between HA and HLF is chosen such that ΔH2=(HA−HLF) is governed by: (−15 mm)≦ΔH2≦(+23 mm). In the exemplary embodiments represented, ΔH2 is chosen for example to be equal to 7 mm.
Represented in each of
In a further embodiment, this form is also possible in conjunction with the other embodiments presented or described, for example in conjunction with the embodiments represented in
Represented in each of
The height of radial extent H′F1 from the vertex X of the rim of the first turned-back portion of the inner ply 12a, and also the height of radial extent H″F1 from the vertex X of the rim of the first turned-back portion of the outer ply 12b are in this case chosen such that: 0 mm≦(H′F1−H″F1)≦11 mm.
The strengthening supports 13a of the inner ply 12a and the strengthening supports 13b of the outer ply 12b are formed so as to extend at a helix angle of 35° to 55° in relation to the circumferential direction of the tire. In an exemplary embodiment, the strengthening supports 13a of the inner ply 12a are in this case formed with a helical progression in relation to the circumferential direction U that is directed oppositely in the circumferential direction U of the vehicle tire than that of the strengthening supports 13b of the outer ply 12b. In another embodiment, the strengthening supports 13a of the inner ply 12a are in this case formed with a helical progression in relation to the circumferential direction U that is directed identically in the circumferential direction U of the vehicle tire to that of the strengthening supports 13b of the outer ply 12b.
In addition, the aforementioned particulars for the dimensioning and the material also apply here.
Even if not represented by further figures, these forms are respectively also formed in further exemplary embodiments in conjunction with embodiments already represented or described further above, for example in conjunction with a two-part core filler and/or in conjunction with a bead reinforcing ply 10 with a partly segmented strengthening support 11, as presented and described in connection with the embodiments relating to
Represented in
Even if the exemplary embodiments presented above have been respectively represented in
Instead of the one-part bead fillers represented in
In an exemplary embodiment that is typical of pneumatic vehicle tires of commercial vehicles with a five-degree bead seat, the radial distance Hu from the vertex X of the rim to which the turned-back portion 3b of the carcass extends is chosen to be greater than in the case of a pneumatic vehicle tire of commercial vehicles with a five-degree bead seat. In an exemplary embodiment that is typical of pneumatic vehicle tires of commercial vehicles with a five-degree bead seat, HU is chosen for example such that: 45 mm≦HU≦75 mm.
As can be seen by way of example in
(0.65HLF)≦HA≦(1.3HLF).
In an exemplary embodiment of a pneumatic vehicle tire of a commercial vehicle with a five-degree bead seat, the difference ΔH1 between HF1 and HI, which represents the dimension of the overlap of the bead reinforcing ply 10 and the bead reinforcing strip 12, is chosen such that ΔH1=(HF1−HI) is governed by: (5 mm)≦ΔH1≦(32 mm). In the exemplary embodiments represented, ΔH1 is chosen for example to be equal to 20 mm.
In an exemplary embodiment of a pneumatic vehicle tire of a commercial vehicle with a five-degree bead seat, the difference ΔH2 between HA and HLF is chosen such that ΔH2=(HA−HLF) is governed by: (−22 mm)≦ΔH2≦(+22 mm). In the exemplary embodiments represented, ΔH2 is chosen for example to be equal to 12 mm.
In an exemplary embodiment of a pneumatic vehicle tire of a commercial vehicle with a five-degree bead seat, the height of radial extent HF1 from the vertex X of the rim of the first turned-back portion and the height of radial extent HF2 from the vertex X of the rim of the second turned-back portion are likewise governed by: HF1>HI, HF1<HA and HF2<HU. For example, HF2 is formed such that (10 mm)≦HF2≦(30 mm). HF1 may be for example up to 55 mm.
The bead core 6 of the aforementioned exemplary embodiments is for example—as shown in the presented exemplary embodiments according to
Even if the form with the bead reinforcing ply 10 and the bead reinforcing strip 12 has so far only been presented and described in connection with pneumatic tires for commercial vehicles, further exemplary embodiments contain an analogous form of this type also in the case of other pneumatic vehicle tires, such as for example pneumatic vehicle tires for passenger cars, motorcycles, scooters, earthmoving machines, tractors or aircraft tires.
This is represented by way of example in
A tread rubber 2, a carcass inlay 3, a multi-ply breaker belt 8 with a belt edge bandage, an inner layer 4, two sidewalls 5 and a bead core 6 on each sidewall, a bead filler 7 and a bead strip 9 are represented as some of the components of the pneumatic vehicle tire for passenger cars. The carcass inlay 3 has, in particular, textile cords as strengthening supports, which extend at right angles or substantially at right angles to the circumferential direction of the tire, and consequently in the radial direction R of the tire. The bead core 6 is formed of steel cords, the core profile 7, arranged radially outside the bead core 6 and seated on the latter, consists of a rubber mixture with a high modulus of elasticity and may be embodied in a one-part form—as represented—or else in a multi-part form—as not represented—and consequently consist of rubber mixtures of different moduli of elasticity.
As represented in
On the axial inner side of the bead filler 7, a bead reinforcing ply 10 is formed between the bead filler 7 and the main part 3a the carcass 3. The bead reinforcing ply 10 extends in this case from a radially inner position at the radial distance HI from the vertex X of the rim to a radially outer position at the radial distance HA from the vertex X of the rim. The bead reinforcing ply 10 is formed by a continuous strengthening support 11, which is made to extend in the circumferential direction of the entire tire, is embedded in a rubber mixture and wound up spirally so as to extend from the inside in a radial sense, beginning at the radial height HI, radially outward to the radial height HA. The bead reinforcing ply 10 is in this case in direct contact along its radial extent with the main part 3a of the carcass inlay 3.
As represented in
The bead reinforcing strip 12 is in this case formed so as to extend with its first turned-back portion, seen in the radially inward direction, from the height of radial extent HF1 from the vertex X of the rim between the main part 3a of the carcass 3 and the sidewall rubber 5 to the height of radial extent HF2 from the vertex X of the rim, from there further to the height of radial extent HA from the vertex X of the rim between the main part 3a of the carcass and the second turned-back portion of the bead reinforcing strip 12, in direct contact with the main part 3a of the carcass and with the second turned-back portion of the bead reinforcing strip 12, from there further to the height of radial extent HI from the vertex X of the rim between the bead reinforcing ply 10 and the bead filler 7, in direct contact with the bead filler 7 and with the bead reinforcing ply 10, and formed radially inside the height of radial extent HI from the vertex X of the rim and on the radially inner side of the bead core 6, in direct contact with the bead core 6 and with the carcass, so as to be placed snugly around the bead core 6, and formed on the axial outer side of the bead core 6 so as to extend radially outward to the height of radial extent HU from the vertex X of the rim between the turned-back carcass portion 3b and the bead filler 7, in direct contact with the turned-back carcass portion 3b and with the bead filler 7, and following that to the height of radial extent HF2 from the vertex X of the rim between the sidewall rubber 5 and the first turned-back portion of the bead reinforcing strip 12, in direct contact with the first turned-back portion of the bead reinforcing strip 12.
As specified in connection with the embodiments presented or explained in connection with pneumatic tires of commercial vehicles, the bead reinforcing strip 12 is formed by textile strengthening supports 13 of a known type.
As represented in
On the axial inner side of the bead filler 7, a bead reinforcing ply 10 is formed between the bead filler 7 and the main part 3a of the carcass 3. The bead reinforcing ply 10 extends in this case from a radially inner position at the radial distance HI from the vertex X of the rim to a radially outer position at the radial distance HA from the vertex X of the rim. The bead reinforcing ply 10 is formed by a continuous strengthening support 11, which is made to extend in the circumferential direction over the entire tire, is embedded in a rubber mixture and wound up spirally so as to extend from the inside in a radial sense, beginning at the radial height HI, radially outward to the radial height HA. The bead reinforcing ply 10 is in this case in direct contact along its radial extent with the main part 3a of the carcass inlay 3.
As represented in
The bead reinforcing strip 12 is in this case formed so as to extend with its first turned-back portion, seen in the radially inward direction, from the height of radial extent HF1 from the vertex X of the rim between the main part 3a of the carcass 3 and the sidewall rubber 5 to the height of radial extent HF2 from the vertex X of the rim, from there further to the height of radial extent HA from the vertex X of the rim between the main part 3a of the carcass and the second turned-back portion of the bead reinforcing strip 12, in direct contact with the main part 3a of the carcass and with the second turned-back portion of the bead reinforcing strip 12, from there further to the height of radial extent HI from the vertex X of the rim between the bead reinforcing ply 10 and the bead filler 7, in direct contact with the bead filler 7 and with the bead reinforcing ply 10, and formed radially inside the height of radial extent HI from the vertex X of the rim and on the radially inner side of the bead core 6, in direct contact with the bead core 6 and with the carcass, so as to be placed snugly around the bead core 6, and formed on the axial outer side of the bead core 6 so as to extend radially outward to the height of radial extent HU from the vertex X of the rim between the turned-back carcass portion 3b and the bead filler 7, in direct contact with the turned-back carcass portion 3b and with the bead filler 7, and following that to the height of radial extent HF2 from the vertex X of the rim between the sidewall rubber 5 and the first turned-back portion of the bead reinforcing strip 12, in direct contact with the first turned-back portion of the bead reinforcing strip 12.
As specified in connection with the embodiments presented or explained in connection with pneumatic tires of commercial vehicles, the bead reinforcing strip 12 is formed by textile strengthening supports 13 of a known type.
Number | Date | Country | Kind |
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10 2006 011 158.3 | Mar 2006 | DE | national |
This is a continuing application, under 35 U.S.C. §120, of copending international application No. PCT/EP2007/000569, filed Jan. 24, 2007, which designated the United States; this application also claims the priority, under 35 U.S.C. § 119, of German patent application No. DE 10 2006 011 158.3, filed Mar. 10, 2006; the prior applications are herewith incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/EP2007/000569 | Jan 2007 | US |
Child | 12188484 | US |