The invention relates to a pneumatic wheel brake for a vehicle as claimed in the preamble of claim 1.
A generic pneumatic wheel brake is disclosed in EP 1 384 913 B1. It is proposed therein to provide a second expansion device in addition to a first expansion device. The second expansion device is part of an electrically actuated brake application device. Thus, a parking brake function may be implemented with a reduced space requirement, in particular because a combination cylinder of long construction does not have to be used as a pneumatic actuating cylinder, but a simple brake cylinder of short construction may be used.
In the principle revealed in EP 1 384 913 B1 of an electrically actuatable parking brake function, after engaging the parking brake, i.e. after parking the vehicle, in particular when the brakes are heated, it is necessary to compensate for a reduction in the braking force of the parking brake function, as a result of the brakes being cooled, by a resetting procedure by means of the electrical brake application device, in order to ensure secure braking of the vehicle. Such resetting by means of the electrical brake application device, however, may be undesirable, for example when electrical energy is to be saved.
The object of the invention, therefore, is to provide a pneumatic wheel brake with an electrically actuatable parking brake function which, after parking the vehicle, ensures permanent secure braking of the vehicle without further consumption of electrical energy.
This object is achieved by the invention set forth in claim 1. The sub-claims provide advantageous developments of the invention.
The advantage of the invention is that, by providing a spring accumulator element, resetting and/or retensioning via the actuating device which may be driven by electric motor is not required when the vehicle is parked. Thus the consumption of electrical energy when the vehicle is parked, within the context of the parking brake function, may be entirely avoided by the invention. By means of the spring accumulator element, an automatic compensation takes place of possible contraction in the braking mechanism as a result of cooling.
A further advantage is that service brake cylinders of simple construction without a spring accumulator element may be used as compressed air cylinders, i.e. a combination cylinder of long construction is not necessary.
An electrically actuatable parking brake function may be implemented via the actuating device which may be driven by electric motor. Advantageously, the spring accumulator element is subjected to force by the actuating device which may be driven by electric motor. As a result, the spring accumulator element is located in the power flow with the actuating device which may be driven by electric motor, such that the spring accumulator element itself is able to exert a brake application force onto the first braking element and additionally the spring accumulator element may be pretensioned by the actuating device which may be driven by electric motor to a specific pretensioning force. This permits a cost-effective and compact implementation of a parking brake function which may be actuated electrically for a pneumatic wheel brake, for example in the form an electromechanical hand brake (EMH).
Thus the first braking element may be subjected to a brake application force both from the actuating device which may be driven by electric motor and from the spring accumulator element.
According to an advantageous development of the invention, the actuating device which may be driven by electric motor is used for compensating air play.
According to an advantageous development of the invention, the actuating device which may be driven by electric motor when actuating the brake lever, i.e. when the compressed air cylinder is subjected to pressure, is not, or not fully, subjected to the forces thus produced. The actuating device which may be driven by electric motor is thus arranged outside the main power flow produced when the wheel brake is applied via the compressed air cylinder, and thus not subjected to the load of the relatively high brake application forces which occur during the braking process. As the actuating device which may be driven by electric motor serves for the parking brake function and optionally serves for the compensation of air play, the actuating device which may be driven by electric motor may be constructed to have a reduced load-bearing capacity than if it were located in the main power flow, as proposed in EP 1 384 913 B1. Thus, depending on the design of the brake system for the parking brake function, in a heavy utility vehicle of conventional design, a brake application force of 120 kN may be required, for example, whilst the maximum braking force present during actuation of the service brake may be approximately 230 kN. According to the reduced load bearing capacity, the actuating device which may be driven by electric motor may thus be constructed using more simple components which do not have a high load-bearing capacity, and as a result configured to be more compact and more lightweight overall.
According to an advantageous development of the invention, when the brake lever is actuated the spring accumulator element is not, or not fully, subjected to the forces produced thereby. According to such an arrangement of the spring accumulator element, said spring accumulator element, as set forth above for the actuating device which may be driven by motor, is not located in the main power flow of the service brake function of the wheel brake. Accordingly, the spring accumulator element may also be designed for the lower loads which are present for the parking brake function, i.e. configured to be correspondingly smaller and more lightweight than if it were arranged in the main power flow.
According to an advantageous development of the invention, the spring accumulator element may be pretensioned to a pretensioning force by the actuating device which may be driven by electric motor. This has the advantage that the actuating device which may be driven by electric motor when receiving a parking brake actuating signal, is accordingly able to subject the spring accumulator element to a pretensioning force, “in reserve” so to speak, so that after parking the vehicle as a result of sufficient pretensioning force the spring accumulator element automatically effects secure braking of the vehicle in the context of the parking brake function.
According to an advantageous development of the invention, the spring accumulator element is configured as a disk spring. This has the advantage that a small component of compact construction may be used a spring accumulator element, so that the components required for implementing the parking brake function may be integrated in a very compact manner overall in the wheel brake. Additionally, by the use of a disk spring a favorable path/force characteristic curve of the spring is produced for resetting the parking brake function when the vehicle is parked. In particular, when setting a corresponding pretensioning force, the substantially horizontally extending part of the characteristic curve of a disk spring may be utilized, in which the force output by the spring does not alter or only alters insignificantly over the path.
According to an advantageous development of the invention, the actuating device which may be driven by electric motor is coupled via a variable gear mechanism to the brake application device. The variable gear mechanism may comprise, in particular, a ball-ramp arrangement. The use of a variable gear mechanism has the advantage that a variable gear ratio of the gear mechanism may be implemented over the actuating path of the actuating device which may be driven by electric motor. Thus, in particular at the start of the actuating movement of the actuating device which may be driven by electric motor, a higher gear ratio may be provided and subsequently a reducing gear ratio. As a result, the available actuating force of the actuating device which may be driven by electric motor may be used particularly expediently and efficiently to apply the brake in the context of the parking brake function by the gear ratio being reduced, in particular with increased brake application force via the variable gear mechanism, so that even with an actuating device provided with a relatively low-powered electric motor, a high brake application force of the parking brake function may be implemented.
According to an advantageous development of the invention, when the brake lever is actuated the variable gear mechanism is not, or not fully, subjected to forces produced thereby. As a result, the variable gear mechanism is not arranged in the main power flow of the service brake function and not subjected, or only slightly subjected, to this power flow. Accordingly, the variable gear mechanism may also be produced with components which have a reduced load-bearing capacity and which are configured to be more simple, more cost-effective and more lightweight. In particular, in the case of a ball-ramp arrangement use is made of smaller balls, so that the constructional space required for the variable gear mechanism may be minimized further.
According to an advantageous development of the invention, the variable gear mechanism has a degressive path characteristic curve in the direction of the brake application. This has the advantage that, in the direction of the brake application, the actuating device which may be driven by electric motor may initially deliver an actuating path with a higher gear ratio, and in the course of the actuating movement may deliver an actuating path with a diminishing gear ratio. As a result, overall, greater maximum brake application forces of the parking brake function may be implemented than with a linear or progressive path characteristic curve.
According to an advantageous development of the invention, the actuating device which may be driven by electric motor may be connected to a switchable coupling device, via which the actuating device which may be driven by electric motor may be selectively coupled to the brake application device or disconnected therefrom. The switchable coupling device has the advantage that the actuating device which may be driven by electric motor may be optionally used for various functions, in particular for a direct application of the wheel brake in the context of the parking brake function, for compensating for air play and specific pretensioning of the spring accumulator element to a desired pretensioning force. In an advantageous embodiment of the invention, the switchable coupling device is arranged between the actuating device which may be driven by electric motor and the parts of the brake application device used for the parking brake function, i.e. the actuating device which may be driven by electric motor is permanently connected to the spring accumulator element.
According to an advantageous development of the invention, the variable gear mechanism may be locked by the switchable coupling device. This makes it possible to lock the variable gear mechanism by means of the coupling device and thus neutralize the variable gear mechanism relative to its transmission function. In this state, the actuating movement provided by the actuating device which may be driven by electric motor may be transmitted directly and without gearing to the parts of the brake application device which may be actuated by the actuating device which may be driven by electric motor. By unlocking the variable gear mechanism by means of the switchable coupling device, however, the actuating device which may be driven by electric motor is decoupled from the parts of the brake application device. In this state, the variable gear mechanism becomes effective i.e. via the variable gear mechanism a variable transmission of the actuating path provided by the actuating device which may be driven by electric motor takes place, depending on the actuating position.
According to an advantageous development of the invention, the wheel brake additionally comprises the compressed air cylinder.
The invention further relates to a method for securing a vehicle in the stationary state comprising a pneumatic wheel brake of the type disclosed above, having the features:
For activating the parking brake function, the previously described sequence is carried out in reverse. Initially the actuating device which may be driven by electric motor is actuated by the open coupling device counter to the direction of the brake application. When reaching a predetermined actuating position and/or brake application force, the coupling device is closed and the actuating device which may be driven by electric motor is actuated counter to the direction of the brake application until the parking brake function is lifted.
The invention is described in more detail hereinafter with reference to exemplary embodiments by using the drawings, in which:
The same reference numerals are used for corresponding elements in the figures.
By actuating the compressed air cylinder 10 which is effected by filling a compressed air chamber with compressed air via a compressed air line 17, the compressed air cylinder 10 exerts via a piston rod an actuating force on the brake lever 11. As a result, the brake lever 11 is actuated in the direction of the brake application. Via the actuating element 12 and the pressure part 13, a brake application force is exerted on the brake lining 1. As a result, the brake lining 1 is pressed against a second brake element in the form of a brake disk 2. Alternatively, the wheel brake may also be configured as a drum brake. In this case, the second brake element is configured as a brake drum.
The brake application device further comprises a spindle nut 7, a threaded spindle 8 which may be rotated in the spindle nut, and a second pressure part 9 connected to the threaded spindle 8. The second pressure part 9, as in the case of the first pressure part 13, is in contact with the brake lining 1 and may, with appropriate rotation of the spindle nut 7, exert relative to the threaded spindle 8 a brake application force on the brake lining 1.
The disclosed parts 7, 8, 9 of the brake application device 20 are conventionally configured to be integrated in modern wheel brakes with the first pressure part 13. In this case, the spindle nut 7 and the threaded spindle 8 serve for compensating for the length as a result of wear of the brake lining, via an integrated mechanical resetting device. In this case, the first pressure part 13 is advantageously configured to be integrated as a single component with the second pressure part 9. Additionally, the threaded spindle 8 and/or the spindle nut 7 are passed through an opening of the actuating element 12. For a clearer view, the elements of this arrangement in
The spindle nut 7 is coupled fixedly in terms of rotation to an output element 50 of a variable gear mechanism 5 configured in the form of a ball-ramp arrangement. The variable gear mechanism 5 comprises, in addition to the output element 50, a drive element 52 as well as balls 51 arranged between the drive element and the output element. Advantageously, three balls 51 are provided, arranged uniformly over the periphery of the drive element and/or output element 50, 52. As a result, in a simple manner a statically determined transmission of force may be carried out from the drive element 52 to the output element 50.
A switchable coupling device 6 is fastened to the variable gear mechanism 5. The switchable coupling device 6 comprises an output coupling part 63 connected to the output element 50 and a drive coupling part 62 connected to the drive element 52. For producing an electrically actuatable switching function, the coupling device 6 comprises an electromagnet 60 which is fastened, for example, to the drive coupling part 62, via which a coupling pin 64 may be retracted and extended. When the coupling pin 64 is extended, the drive coupling part 62 is connected fixedly in terms of rotation to the output coupling part 63. As a result, the variable gear mechanism 5 is locked, i.e. the drive element 52 is connected fixedly in terms of rotation to the output element 50. The electromagnet 60 is able to be actuated via an electric cable 61.
A transmission shaft 34 of an actuating device 3 which may be driven by electric motor is connected fixedly in terms of rotation to the drive element 52 of the variable gear mechanism 5. The transmission shaft 34 is connected fixedly in terms of rotation at its end remote from the drive element 52 to a gearwheel 33. The gearwheel 33 is in contact with a pinion 32. The pinion 32 is connected to an electric motor 30. The electric motor 30 is able to be actuated via an electric cable 31. The pinion 32 and the gearwheel 33 form a gear mechanism. In this case, the pinion 32 is of relatively long configuration, in order to be able to accommodate positional alterations of the gearwheel 33 in the longitudinal direction of the transmission shaft 34 during operation of the actuating device 3 which may be driven by electric motor.
On the side of the gearwheel 33 remote from the transmission shaft 34, a spring accumulator element 4 is arranged which, optionally decoupled via a bearing, is clamped between the gearwheel 33 and a stop 16 of the wheel brake fixed to the housing.
As is visible in the arrangement according to
For activating the parking brake function, the wheel brake is actuated as follows according to
Initially, when the coupling device 6 is closed, i.e. when the coupling pin 64 is extended, the electric motor 30 is actuated in the direction of the brake application. The rotational movement transmitted via the transmission shaft 34 is transmitted directly to the spindle nut 7 by the locked variable gear mechanism 5. As a result, the threaded spindle 8 and thus the second pressure part 9 move against the brake lining 1. The electric motor 30 in this operating state is operated for a sufficient length of time until the brake application force able to be produced thereby is at least approximately reached. Then the coupling device 6 is opened, i.e. the coupling pin 64 is retracted. To this end, optionally the electric motor 30 is briefly stopped or actuated slightly counter to the direction of the brake application in order to relieve the load from the coupling device 6. As a result, the drive element 52 is decoupled from the output element 50, so that both parts are able to move toward one another. Then the electric motor 30 is again actuated in the direction of the brake application. As a result, the transmission shaft 34 and the gearwheel 33 are moved to the right, due to an alteration in the length of the ball-ramp arrangement 5. As a result, the spring accumulator element 4 is tensioned further. At the same time, the brake application force exerted on the brake lining 1 is increased further via the further pressure part 9. When a sufficient pretensioning of the spring accumulator element 4 and/or a sufficient brake application force is reached, the electric motor 30 is switched off.
The threaded spindle 8 is coupled to a pressure plate 91, via which the brake application force is ultimately transmitted via a backplate 101 of the brake lining 1 to the brake disk 2. For absorbing the reaction force, a further brake lining 100 with a backplate 102 is arranged on the opposing side of the brake disk 2.
The threaded spindle 8 is connected fixedly in terms of rotation via a connecting element 90 to the pressure plate 91. Via the connecting element 90 undesired rotation of the threaded spindle 8 relative to the pressure plate 91 is prevented, so that the desired relative rotation between the threaded spindle 8 and the spindle nut 7 is ensured.
Also visible are the output element 50 of the variable gear mechanism 5 designed as a component comprising the output coupling part 63, a ball 51 of the ball-ramp arrangement of the variable gear mechanism 5, the extendable pin 64 and the drive element 52 of the variable gear mechanism 5 designed as a component comprising the drive coupling part 62. Additionally, the gearwheel 33 is also configured to be integrated with the drive element 52 and namely in the form of an external toothing provided on the outside of the drive element 52. As a result of the integration of the gearwheel 33 with the drive element 52, the transmission shaft 34 as a separate component is dispensed with. The drive element 52 is mounted via a bearing cover 49 with a bearing 40 relative to the spring accumulator element 4 in the axial direction. Additionally, the drive element 52 is mounted via the bearing cover 49 with a bearing 41 relative to the housing of the electromagnet 60 in the radial direction. Relative to the electromagnet 60, an armature 65 is shown which, when actuating the electromagnet, penetrates therein and drives the pin 64. The electric motor 30 is also shown.
Based on an initial value 0, the electric motor 30 is actuated. In a first angular portion or time period 700, initially no brake application force is produced but possible air play is overcome. After overcoming the air play, in a time period 701, a rising linear brake application force, for example, is produced. At a time t1 and/or at an actuating angle φ1, the coupling device 6 is opened. As a result, the transmission function of the variable gear mechanism 5 is activated. A rotation of the threaded spindle 8 relative to the spindle nut 7 substantially no longer takes place. The opening of the coupling device 6 takes place at a time before the maximum actuating force Fmax which is able to be delivered by the electric motor 30 is reached, i.e. before the electric motor 30 locks. The electric motor 30 is actuated further after opening the coupling device 6. As a result of the transmission of the variable gear mechanism 5, the force rises in a time period 702 with a reduced gradient, so that a further increase in the brake application force F is possible. The value Fmax indicates up to which value of the brake application force the electric motor could apply the brake when the coupling device 6 is closed. The line 703 indicates the theoretical further path of the line 701 when the coupling device 6 remains closed.
Number | Date | Country | Kind |
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10 2010 025 232.8 | Jun 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/001174 | 3/10/2011 | WO | 00 | 12/17/2012 |