Pocket tool with removable jaws

Information

  • Patent Grant
  • 6305041
  • Patent Number
    6,305,041
  • Date Filed
    Friday, March 3, 2000
    24 years ago
  • Date Issued
    Tuesday, October 23, 2001
    22 years ago
Abstract
A multi-function tool includes a cross-jaw module removably attached to a pair of channel-shaped handles with a pair of clips. Each clip removably attaching the tang of each jaw of the cross-jaw module to one of the handles. The multi-function tool also includes a spring biased wedge lock to positively lock a plurality of pivotal attached ancillary implements in an open position. An anti-rotational washer located between adjacent implements prevents rotation of a non-selected implement. The washers include a protrusion that is received in a slot in the handle.
Description




FIELD OF THE INVENTION




This invention relates to a pocket tool with retractable pliers, and other pivotally attached ancillary tools. More particularly the present invention relates to a multi-function tool which includes an easily removable retractable plier module. The present invention further relates to a pocket tool provided with a wedge locking mechanism and an anti-rotation feature to permit pivotal movement of a single ancillary tool from a plurality of adjacent ones.




BACKGROUND OF THE INVENTION




In general, multi-function tools, including in a single instrument, pliers, and other selected tools, such as screwdrivers, knife blades, files and the like are well known. The prior art multi-function tools typically include a cross-jaw pliers with channel-shaped handles connected to the shanks or tangs of the respective plier jaws. In one type of multi-function tool the cross-jaw pliers are pivotally mounted to the handles at the distal end, the jaws being adapted to nest within the handle, for storage. Examples of such multiple tools are described in U.S. Pat. Nos. 4,238,862, 4,744,272, and 4,888,869 issued on Dec. 16, 1980, May 17, 1988, and Dec. 26, 1989, respectively, to Timothy S. Leatherman.




In another type of multi-function tool, the tangs of the respective plier jaws are slidably affixed to the respective handles such that the jaws can be slidably retracted into the interior of the handle channels. Examples of such multi-function tools are described in U.S. Pat. Nos. 5,142,721 and 5,212,844 issued on Sep. 1, 1992 and May 25, 1993 respectively to Sessions et al. These patents are incorporated herein by reference.




The plier jaws of the multi-function tools identified above are mechanically attached to the handles such that assembly of the plier jaws to the handles or removal of the plier jaws requires the use of a separate tool.




Another feature of the multi-function tools described above is an integral spring formed in the region of the handle proximate the pivotally attached ancillary tools. The integral spring cooperates with a surface of each selected ancillary tool to resiliently lock each selected tool in its extended position. The selected tool is released by application of sufficient pressure to the working portion of the ancillary tool to overcome the spring force of the integral spring.




An attempt has been made to develop a positive locking mechanism for a multi-function tool by providing a tab at the end of the integral spring. The tab is received in a notch formed on the selected tool thereby positively locking the selected tool in an extended position. This approach has been incorporated in the Leatherman Super Tool® marketed by Leatherman Tool Group, Inc. However, in order to release the selected tool from the integral spring a second selected tool must be rotated approximately 90 degrees. Additionally, if all of the ancillary tools are extended and locked, a separate tool is required to unlock them.




From another standpoint, the ancillary tools in the multi-function tools described above are typically pivotally attached at a distal end of the channel-shaped handles. The rotation of a single selected tool to an extended position often results in an adjacent tool to be rotated out of the channel-shaped handle as well.




It is therefore desirable to provide a multi-function tool in which the tool head can be easily attached and removed from the handles. Additionally, it is desirable to provide a locking mechanism to positively lock a selected tool in an extended position and release the selected tool without having to extend a second selected tool. Finally, it is also desirable to provide an anti-rotational mechanism to prevent the rotation of a second tool by the rotation of an adjacent selected tool.




SUMMARY OF THE PRESENT INVENTION




A multi-function tool in accordance with one


15


aspect of the present invention comprises a removable cross-jaw module including a first jaw and a second jaw. Each jaw includes a working portion and a tang interconnected by a bearing portion. The jaws are pivotally connected at the bearing portion. The multi-function tool further includes a first handle and a second handle pivotally connected to the first handle. Each handle includes an internal channel therein. The tool also includes a pair of clips, removably attaching the cross-jaw module to the handles.




In accordance with another aspect of the invention a multi-function tool is provided with a mechanism to lock at least one of a plurality of implements pivotally attached to the tool. The tool includes a channel-shaped handle which includes a web and a pair of sides extending therefrom. The web includes a locking edge, a top surface, an oppositely facing bottom surface, and an opening therethrough. The tool further includes an axle extending transversely between the pair of sides proximate the locking edge, the axle being configured to receive a plurality of implements pivotally attached to the axle. Each implement includes a working portion and an opposed tang portion provided with a locking surface. The locking mechanism includes a wedge slidably attached to the web for engagement with the locking surface of one of the implements the implement is in an extended position. The wedge is spring biased into engagement with the locking surface.




Yet another aspect of the invention is a multi-function tool having a plurality of implements pivotally attached thereto, and an anti-rotation feature designed to prohibit the rotation of the plurality of implements when one of the implements is pivoted to an open position. The multi-function tool includes a channel-shaped handle having a web, a first side and a second side extending therefrom. The web includes a slot extending transverse to the first and second sides. The tool also includes a fastener system having an axle extending between the first and second sides, and a plurality of implements are pivotally attached to the thereto. The anti-rotation feature includes a plurality of washers, each washer being attached to the axle and separating respective implements disposed adjacent thereto. Each washer includes a protrusion extending therefrom which is received in the slot.




Other principal features and advantages of the invention will become apparent to those skilled in the art upon review of the following drawings, the detailed description and the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements, and:





FIG. 1

is an isometric view of the pocket tool of the present invention in the closed position with a single blade extended;





FIG. 2

is a fragmentary side view of the present invention of

FIG. 1

;





FIG. 3

is a side view of the present invention in the open position with the jaws exposed, handles open, and with the ancillary tools exposed for viewing;





FIG. 4

is an exploded side view of the cross-jaw module, handles, and clips of the present invention;





FIG. 5

is an isometric view of the retaining clip;





FIG. 5A

is an isometric view of an alternative embodiment the retaining clip;





FIG. 6

is a partial top view of the retaining clip engaged with the tang of the cross-jaw module;





FIG. 7

is a partial top view of the retaining clip in a disengaged position;





FIG. 8

is a cross-sectional view taken generally along line


8





8


of

FIG. 3

;





FIG. 9

is a cross-sectional view taken generally along line


9





9


of

FIG. 2

;





FIG. 10

is an exploded view of the locking mechanism and anti-rotational washers of the present invention;





FIG. 11

is a sectional view of the locking mechanism with a blade in the extended open position;





FIG. 12

is a partial sectional view of the locking mechanism when the blade is in a partially open position;





FIG. 13

is a partial sectional view of the locking mechanism when the blade is in a retracted closed position;





FIG. 14

is a cross-sectional view taken generally along line


14





14


of

FIG. 13

;





FIG. 15

is a cross-sectional view taken generally along line


15





15


of

FIG. 13

;





FIG. 16

is a cross-sectional view taken generally along line


16





16


of

FIG. 13

;





FIG. 17

is an exploded view of the axle assembly of the present invention; and





FIG. 18

is a perspective view of an integrated screw component, and





FIG. 19

is a sectional view of a locking mechanism in an alternative exemplary embodiment of the anti-rotational washers with a blade in the extended open position.











DETAILED DESCRIPTION OF A PREFERRED EXEMPLARY EMBODIMENT




Referring to

FIG. 3

, a detailed description of an exemplary tool


10


in accordance with the present invention will be described. Tool


10


includes a modular head


12


, a pair of handles


14


, and a plurality of pivotally attached ancillary tools or implements


16


. As will be explained in greater detail below, modular head


12


is removably attached to handles


14


by a pair of retaining clips


18


. In the preferred embodiment modular head


12


is a cross-jaw module or pliers. Additionally, tool


10


includes a locking mechanism


20


to positively lock ancillary tools


16


in the extended position. (FIGS.


10


-


11


). Tool


10


further includes anti-rotation washers


22


to prohibit the rotation of adjacent ancillary tools when a single tool


16


is pivoted to an open position. (See

FIG. 4

)




Referring to

FIGS. 1-4

, handles


14


and cross-jaw pliers


12


, will be described in greater detail. Handles


14


include a first handle


14




a


and a second handle


14




b


which are substantially identical, and will be described in terms of generically denominated components. Handles


14


are channel-shaped and include a web


24


connecting a pair of respective side panels


26


. The interior wall of web


24


defines the transverse dimension of the handle channel. Web


24


is generally flat having a top surface


28


and a bottom surface


30


. Web


24


further includes a forward edge


32


, and a second distal edge or locking edge


33


. A longitudinally disposed slot


34


extends through web


24


.




Slot


34


is of a predetermined length, having a radiused forward terminus


36


and a radiused rear terminus (not shown). Forward terminus


36


is disposed a predetermined distance from forward edge


32


. Slot


34


further includes a slot aperture


40


having a diameter greater than the width of slot


34


, and situated a set distance from forward terminus


36


.




Web


24


and hence the channel between sides


26


is suitably narrowed in the vicinity and forward of slot


34


to approximately the width of cross-jaw pliers


12


. The interior surface of side panels


26


and preferably web


24


are highly polished to present a smooth corrosion-resistant surface to facilitate sliding movement of cross-jaw pliers


12


and retaining clips


18


as will be described below.




Each pair of side panels


26


includes a first side panel


26




a


and a second side panel


26




b


are generally planar, but conform to the configuration of web


24


, i.e., they are transversely stepped in the vicinity of slot forward terminus


36


. Side panels


26




a


and


26




b


are substantially identical and will be described in terms of generally denominated components where appropriate. Arms


42


and


44


extend side panels


26




a


and


26




b


of handles


14




a


and


14




b


respectively, forwardly of web forward edge


32


by a predetermined distance. Arms


42


and


44


suitably terminate in a respective portion of a pivot connection, e.g., an aperture to receive a pivot pin


46


.




Arms


42


and


44


suitably dispose the pivot axis of tool


10


at a predetermined distance longitudinally forward of web forward edge


32


and a predetermined distance vertically offset from the interior surface of web


24


to align the handle pivot axis with that of cross-jaw pliers


12


when cross-jaw pliers


12


are in the extended position. The predetermined distance longitudinally forward of web forward edge


32


is chosen to ensure that web forward edge


32


does not interfere with or limit the pivotal travel of cross-jaw pliers


12


in the fully open position.




In assembly, handles


14


are disposed with their respective open channels facing and, preferably pivotally connected to one another.




Referring to

FIG. 4

, cross-jaw pliers


12


include a first jaw


13




a


and a second jaw


13




b


which are substantially identical, and will be described in terms of generically denominated components. Each jaw


13


includes a working portion


48


and a tang


50


interconnected by a pivotal connection or bearing portion


52


. In the preferred embodiment working portion


48


includes a first gripping region


54


, a second gripping region


56


, and a cutter blade


58


. First and second jaws


13




a


and


13




b


are pivotally connected at bearing portion


52


. Tang


50


is disposed rearwardly of pivotal connection


52


distal working portion


48


. The pivotal connection of jaws


13


separate from the pivotal connection of handles


14


. In the preferred embodiment, jaws


13


are made of a corrosion-resistant material such as stainless steel, with side surfaces and preferably the outer exterior top and bottom highly polished to facilitate sliding movement of jaws


13


relative to handles


14


.




Each tang


50


includes a pair of tang posts


60


located a set distance from one another along a longitudinal axis J of jaw


13


. (

FIG. 6

) Each tang post


60


includes a post head


66


having a top surface


68


and barbs


70


extending radially outward from top surface


68


by a predetermined distance. Tang posts


60


further include a plurality of ribs extending axially along the post a set distance from the bottom of barbs


70


. The distance between the top of the ribs and barbs


70


defines a groove


72


. As will be described below, retaining clip


18


is received within groove


72


to removably secure jaws


13


to handles


14


.




Intermediate the pair of tang posts


60


is a bore


74


and a counterbore


76


configured to receive a stepped diameter pin


78


. Counterbore


76


has a diameter greater than that of bore


74


. Proximate counterbore


76


and intermediate tang posts


60


is a pair of tang slide surfaces


80


.




Pin


78


includes a first (small diameter) portion


82


of a diameter slightly less than the width of slot


34


, a second (intermediary diameter) portion


84


of a diameter greater than the width of slot


34


, but slightly less than the diameter of slot aperture


40


, a third (large diameter) portion


86


of a diameter larger than the diameter of bore


74


, but less than that of counterbore


76


, and a fourth portion


88


of a diameter slightly less than the diameter of bore


74


. The combined thickness of portions


84


and


86


of pin


78


is no more than the height of tang slide surfaces


80


.




An axial bore


90


is formed in pin


78


extending inwardly through portion


88


, to partially receive and retain a compression spring


92


. Compression spring


92


includes a tang (not shown) which creates a friction lock in axial bore


90


when inserted. One end of spring


92


is supported on a base


94


. (FIGS.


8


and


9


).




Referring to

FIGS. 4-7

retaining clip


18


includes a top surface


96


and a bottom surface


98


opposite top surface


96


. Clip


18


further includes a first region


100


having a closed end and a second region


102


having an open end defining two prongs


104


. First region


100


includes a first aperture


106


having a diameter slightly larger than the diameter of groove


72


of tang post


60


. Second region


102


includes a second aperture


108


having a diameter slightly larger than the diameter of tang posts


60


at groove


72


. First and second regions


100


,


102


are co-planar.




Clip


18


further includes a center region or portion


110


intermediate the first and second regions


100


,


102


. Center region


110


is offset from and parallel to first and second regions


100


,


102


. Center region


110


includes an aperture


112


having a diameter slightly larger than the diameter of slot aperture


40


. center region


110


is connected to first and second regions


100


,


102


by angular portions


114


. Clip


18


includes a continuous open area between the first and second apertures


106


,


108


.




Referring to

FIG. 5A

, a preferred embodiment clip


18




a


is illustrated. In contrast to clip


18


illustrated in

FIG. 5

which includes aperture


112


, the center region


110




a


of clip


18




a


does not include a reduced region defining a circular aperture. Rather, center region


110




a


of clip


18




a


includes an aperture


112




a


defined by parallel walls


111


. The varying geometry of clip


18




a


permits greater ease-of-assembly for the end user. While clip


18




a


is the preferred embodiment, clip


18


may be used as well.




Referring to

FIGS. 3

,


4


,


6


and


7


the assembly of cross-jaw pliers


12


to handles


14


will be described. Handles


14


are pivoted about pivot


46


such that the distal edge


33


of handles


14


are away from one another until there is sufficient clearance to permit insertion of tangs


50


of jaws


13


within the channel of handles


14


. Handles


14


are pivoted back toward one another such that tang posts


60


extend through slot


34


.




Clips


18


are attached to tang posts


60


such that bottom surface


98


of central region


110


is located adjacent top surface


28


of web


24


, and top surface


96


of the first and second regions


100


,


102


is located adjacent the bottom of tang post head


66


.




By design the distance between central region


110


and first and second regions


100


,


102


is less than the distance between the top surface


28


of web


24


and the bottom of tang post head


66


. In this manner, clip


18


is resiliently deformed and acts as a spring to securely bias tang slide surface


80


against the bottom surface


30


of web


24


. (See FIG.


2


). Similarly, bottom surface


98


of central region


110


remains in contact with top surface!


28


of web


24


.




Referring to

FIG. 7

, clip


18


is attached to tang posts


60


by first positioning open end of clip


18


into groove


72


of a first post


60


. Application of pressure to the closed end of clip


18


forces prongs


104


at the open end outwardly until aperture


108


is in alignment with a first post


60


permitting prongs


104


to resiliently spring back onto the first post


60


in groove


72


. The closed end of clip


18


is held within groove


72


of second tang post


60


.




Clip


18


is removed from tang posts


60


, by spreading prongs


104


at the open end and simultaneously applying pressure to the open end of clip


18


. (FIG.


6


). In this manner clips


18


are disengaged from tang posts


60


permitting removal and replacement of cross-jaw pliers


12


.




Referring to

FIGS. 2

,


3


,


8


and


9


the movement of cross-jaw pliers


12


within handles


14


will be described. Jaws


13


are adapted to be moved relative to handles


14


between an extended position (see

FIG. 3

) and a retracted or closed position (See FIG.


2


). In the extended position working portions


48


of jaws


13


are disposed forward of handles


14


and are capable of pivotal movement with respect to each other in response to divergence and convergence of handles


14


, i.e., open and close in response to operation of handles


14


. In the retracted position working portions


48


are at least partially, and preferably substantially, contained within the channels of handles


14


, and handles


14


are, in effect, locked in a closed position.




When jaws


13


are in a fully extended position, bore


74


underlines slot aperture


40


such that intermediate diameter portion


84


of pin


78


is received in slot aperture


40


, with the ledge of large diameter portion


86


biased against the bottom surface


30


of web


24


by a coil or compression spring


92


. (See FIGS.


3


and


9


). When intermediate diameter portion


84


is received within slot aperture


40


, jaws


13


are unable to slide relative to handle


14


.




To retract jaws


13


, portion


82


of pin


78


is depressed, overcoming the bias of spring


92


, to cause intermediate diameter portion


84


to retract into tang counterbore


76


. Jaws


13


can then be retracted, with small diameter portion


82


of pin


78


slidably received within slot


34


and the ledge of intermediate diameter portion


84


biased by spring


92


against the bottom of web


24


. (See FIGS.


2


and


9


).




Referring to

FIGS. 2 and 9

, tang slide surfaces


80


are biased against bottom surface


30


of web


24


by clip


18


. The friction resulting from the contact of tang slide surfaces


80


, and the contact of the ledge of intermediate diameter portion


84


with the bottom surface


30


of web


24


, coupled with the contact of the bottom surface


98


of the center region


110


of clip


18


against top surface


28


of web


24


serves to maintain jaws


13


in a retracted position. Subsequent, movement of jaws


13


to an extended position requires adequate force to overcome the frictional force described above.




Referring to

FIG. 3

, each tang


50


includes a crimp portion


140


and a stop surface


142


. Crimp portions


140


interact to permit the crimping of an object when the two handles


14


are pivoted to a closed position. Stop surfaces


142


of tangs


50


interact as a stop to limit the travel of handles


14


toward one another.




As noted above, ancillary tools


16


are pivotally mounted to the distal ends of handles


14


. Each ancillary tool includes an aperture


116


located within the ancillary tool tang or base


118


for attachment to a fastener system


120


. (See

FIG. 10

)




Referring to

FIG. 17

, fastener system


120


includes an axle bolt


122


having a keyed head


124


and an internal threaded bore


126


. Axle bolt


122


is received within a keyed aperture


128


located through side wall


26




a


proximate distal edge


33


of handle


14


. Axle head


124


is keyed to side wall


26




a


to prevent rotary motion of axle bolt


122


.




Axle bolt


122


is secured to held in place proximate the side wall


26




b


by screw


130


. An axle washer


132


is received in a radial aperture


134


in side wall


26




b


. As noted Above axle bolt


122


is permitted to float move substantially perpendicular relative to side panel


26




a


to ensure proper contact with the ancillary tool


16


adjacent axle head


124


. The proper level of tension compression against the ancillary tools is obtained by tightening screw


130


to a specified torque. Axle washer


132


includes a recess


136


to receive the outer diameter of axle bolt


122


. Axle washer recess


136


allows axle bolt


122


to be adjusted for any tolerance which may affect ancillary tool stackup. In this manner fastener system


120


is fixedly attached solely to side wall


26




b.






As illustrated in

FIG. 18

, screw


130


and axle washer


132


may be combined in a single integrated component


130




a


. The combined washer and screw component


130




a


allows for greater ease of assembly. Screw component


130




a


includes a threaded screw portion


131


and a head portion


133


having a circular recess


135


therein proximate threaded screw portion


131


.




Referring generally to

FIGS. 10-16

locking mechanism


20


will now be described. Handles


14


include a rectangular opening


144


extending through web


24


located proximate distal edge


33


of web


24


. Web


24


includes a spring post


146


extending into rectangular opening


144


by a predetermined distance toward distal edge


33


. Web


24


further includes a key slot


148


located intermediate rectangular opening


144


and distal edge


33


. Key slot


148


extends transverse to side walls


26




a


and


26




b


and substantially parallel to distal edge


33


.




Locking mechanism


20


includes a lock release button


150


having a top section


152


, and a pair of side walls


154


extending therefrom defining a cavity. Top section


152


and pair of side walls


154


have an inner surface


156


and an opposed outer surface


158


.




A heel portion


160


having a generally rectangular shape extends from inner surface


156


of top section


152


. Heel portion


160


extends from top section


152


a distance less than the extension of side walls


154


. Top section


152


and heel portion


160


include an aperture


162


extending therethrough. Heel portion


160


also includes a recessed area


164


having a fastening means


166


to receive one end of a compression spring


168


. In the preferred embodiment fastening means


166


is a post configured to receive one end of a compression spring


168


, such that the inner diameter of compression spring


168


would fit over post


166


. However, fastening means


166


could also be a recess configured to receive the outer diameter of compression spring


168


.




Heel portion


160


and spring


168


may have other configurations as well. For example spring


168


may be a serpentine type spring, which would be received in a rectangular opening in the heel portion.




Referring to

FIGS. 10 and 11

, lock release button


150


is located on top surface


28


of web


24


proximate rectangular opening


144


such that heel portion


160


extends through rectangular opening


144


. Side walls


154


of button


150


extend beyond web


24


and cover a portion of side walls


26


of handle


14


.




Locking mechanism


20


includes a wedge


170


having a top planar surface


172


and a bottom surface


174


having a first region


176


parallel with top planar surface


172


. Wedge


170


also includes a front edge


180


proximate the second beveled region


178


and a rear edge


182


distal front edge


180


. Wedge


170


further includes an aperture


184


extending through the first region of the bottom surface.




A rivet


186


extends through aperture


162


in top section and heel portion, and aperture


184


in wedge


170


to secure wedge


170


to button


150


. In this manner beveled region


178


is proximate distal end


33


of handle


14


, and top surface


172


of wedge is adjacent heel portion


160


. Additionally, rear edge


182


of wedge


170


is in alignment with rear edge of heel portion


160


.




Spring


168


is a compression spring which is positively disposed between a portion of handle


14


and wedge


170


. Compression spring


168


includes a first end


188


and a second distal end


190


. First end


188


is positively located by spring post


146


extending from web


24


. Second distal end


190


is positively located by fastening means


166


of heel portion


160


. Spring


168


has a length sufficient to bias button


150


toward distal edge


33


. As noted above, spring post


146


and fastening means


166


are received within the inner diameter of spring


168


.




Referring to

FIGS. 10 and 11

, ancillary tool


16


has a working portion


192


, and a tang portion


194


. Tang portion


194


includes a back edge


196


, a locking surface


198


proximate back edge


196


, an arcuate portion


200


extending from locking surface


198


, and an opening tang


202


adjacent arcuate portion


200


Additionally, tang portion


194


includes a recessed surface


199


.




Referring to

FIG. 11

, locking mechanism


20


positively secures blade


16


in the extended position such that ancillary tool


16


cannot be rotated clockwise to the a closed position without the manual retraction of wedge


170


by activation of button


150


. In contrast, ancillary tool


16


is not positively secured in the closed position. (See FIG.


13


).




Referring to

FIGS. 11-13

, the operation of locking mechanism


20


will be described. As shown in

FIG. 11

ancillary tool


16


is in the extended position. In this position wedge


170


is biased by spring


168


such that second beveled region


178


is in contact with locking surface


198


of ancillary tool


16


. Further, when wedge


170


is biased toward locking edge


33


, a portion of top surface


172


proximate front edge


180


of wedge


170


is in contact with bottom surface


30


of web


24


. In the extended position back edge


196


of ancillary tool


16


is in contact with locking edge


33


of web


24


.




The relative angle between the second beveled region


178


and locking surface


198


is selected by design for suitable operation of lock


20


, i.e., to positively lock the extended implement while preventing jamming. Additionally, by design the point of contact of the second beveled region


178


and locking surface


198


is behind the longitudinal axis of axle bolt


122


. This arrangement provides positive rotational lock up of ancillary tool


16


in the extended position.




Referring to

FIG. 12

ancillary tool


16


is released from the locked extended position by retraction of wedge


170


from locking surface


198


. This is accomplished by translating lock release button


150


away from locking edge


33


of web


24


. A user applies force to button


150


thereby overcoming the spring force of spring


168


. Once second beveled region


178


clears locking surface


198


ancillary tool


16


can be rotated from the open extended position to a closed retracted position. As illustrated in

FIG. 12

, arcuate portion


200


acts as a cam against front edge


180


of wedge


170


to maintain button


150


in a retracted position as ancillary tool


16


is being rotated to the closed retracted position.




Once arcuate portion


200


clears front edge


180


of wedge


170


, spring


168


will bias button


150


and wedge


170


forward toward distal edge


33


of web


24


. In

FIG. 13

ancillary tool


16


is shown in the closed retracted position.




Ancillary tool


16


is rotated from the closed position to an open extended position by manual rotation of working portion


192


. It is not necessary to manually retract button


150


and wedge


170


to permit rotation of ancillary tool


16


from the closed position to the open position. As ancillary tool


16


is rotated from the closed position, opening tang


202


engages front edge


180


of wedge


170


and forces wedge


170


away from locking edge


33


of web


24


. The biasing action of spring


168


will force ancillary tool


16


back to the retracted position if released within approximately the first 40 degrees of travel. After approximately the first 40 degrees of travel ancillary tool


16


will retain the position at which it is released. Finally, once ancillary tool


16


is in the extended position, spring


168


biases second beveled surface


178


against locking surface


198


to lock tool


16


in an extended position.




Referring generally to

FIGS. 10

,


15


and


17


anti-rotational washers


22


will now be described. Anti-rotational washers


22


include a central aperture


204


, an outer surface


206


, and a protrusion


208


extending from the outer surface. Protrusion


208


includes a top portion


210


.




Each washer


22


includes a first flat region


212


proximate protrusion


208


and a second flat region


214


distal protrusion


208


. First flat region


212


has a profile substantially similar to locking surface


198


of tang portion


194


when implement


16


is in the open extended position (See FIG.


11


). Second flat region


214


has a profile substantially similar to the profile of locking surface


198


when implement


16


is in a closed retracted position (See FIG.


13


). However, first and second regions


212


,


214


may have other complimentary profiles as well.




Each washer


22


is attached to axle bolt


122


about aperture


204


. Each washer


22


is located between respective adjacent implements


16


thereby separating adjacent implements. (See FIG.


15


). A portion of protrusion


208


of each washer


22


is located within key slot


148


. (See FIG.


11


). In this manner each washer


22


is radially fixed relative to a longitudinal axis of axle bolt


122


.




Washers


22


act to prevent the rotation of adjacent implements


16


when a single implement


16


is pivoted from the closed retracted position to the open extended position.




As noted above once axle bolt is secured with screw


130


, washers


22


are located between respective adjacent implements and are both radially and longitudinally fixed about axle bolt


122


. This arrangement prevents the transfer of a rotational force from a pivoted implement to an adjacent implement.




Additionally, the profile of first flat region


212


of washer


22


cooperates with locking mechanism


20


, to permit wedge


170


to travel toward locking edge


33


without interference from washer


22


.




However, washer


22


and axle bolt


122


may have other configurations. For example, return to

FIG. 19

, axle bolt


122


may include a keyed shaft having a groove extending along the longitudinal axis of axle bolt


122


. Washer


22


may also include a protrusion extending into aperture


204


. The protrusion extending into aperture


204


would be slidably located within the groove in axle bolt


122


. While each washer


22


would be able to slide along the longitudinal axis of axle bolt


22


, it would be prohibited from rotating about axle bolt


122


. Protrusion


208


could therefore be eliminated. Although, this alternative embodiment has been described with a single groove and matching protrusion, it is possible for the axle and washer to include two or more grooves and matching protrusions.




Referring to

FIGS. 3 and 10

, the features which permit rotation of ancillary tools


16


from the retracted position to the will be discussed. Each ancillary tool


16


includes a pair of opposed side surfaces


216


, a top edge


218


, a first end


220


distal tang portion


194


and a second end


222


distal the working portion


192


. Each side wall


26


is provided with a semi-circular opening


224


located distal web


24


to permit access to the ancillary tool adjacent each respective side wall


26


. Each ancillary tool adjacent side wall


26


tool may include a depression


226


in the side surface


216


proximate side wall


26


. Depression


226


facilitates the rotation of the ancillary tool by a user. Typically, depression


226


is configured to permit insertion of a user's fingernail to facilitate rotation of the ancillary tool from the closed position.




However, such a depression would not be accessible for ancillary tools


16


which are intermediate the ancillary tools adjacent side walls


26


. It would be possible to access a depression located in side surface


216


of an ancillary tool


16


intermediate adjacent tools by first removing at least one adjacent tool. In the preferred embodiment, some ancillary tools


16


which are exemplified in

FIG. 3

as ancillary tools


17


include a notch


228


located in a top edge


218


of the ancillary tool.




In this manner, a fingernail or fingertip may be inserted in notch


228


without the need to first remove an adjacent tool. In the preferred embodiment notch


228


is located in working portion


192


intermediate first and second ends


220


,


222


. Alternatively, a means for opening ancillary tools


27


may include a protrusion extending from top edge


218


.




Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the invention as described and hereinafter claimed is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.



Claims
  • 1. A multi-function tool provided with a mechanism to lock at least one of a plurality of implements pivotally attached to the tool, the tool comprising:channel-shaped handle including a web and a pair of sides extending therefrom, the web having a locking edge, a top surface, and an oppositely facing bottom surface; an axle extending transversely between the pair of sides proximate the locking edge; a plurality of implements pivotally mounted to the axle, each implement having a working portion and an opposed tang portion provided with a planar locking surface; a wedge including a beveled region, the wedge being slidably attached to the handle for engagement with the locking surface of one of the implements when the one of the implements is in an extended position; and a spring attached to the handle to bias the beveled region of the wedge into engagement with the locking surface when the implement is in the extended position, wherein an angle of the locking surface and an angle of the beveled region are not equal when the beveled region is engaged with the locking surface.
  • 2. The multi-function tool of claim 1, further including a button extending through an opening extending through the web and attached to the wedge, the button including a top portion located adjacent the top surface of the web, and a heel portion the wedge being attached to the heel and adjacent the bottom surface of the web.
  • 3. The multi-function tool of claim 2, wherein the web includes a spring post extending into the opening, the heel including an attachment means, the spring being positively disposed between the spring post and attachment means.
  • 4. The multi-function tool of claim 1, wherein the beveled region and the locking surface of the implement are in contact at a predetermined distance from the axle distal the locking edge when the implement is in the extended position.
  • 5. The multi-function tool of claim 1, wherein the working portion of the implement includes a top edge having a notch therein to permit insertion of a fingertip to pivot the implement.
  • 6. A multi-function tool provided with a mechanism to lock at least one of a plurality of implements pivotally attached to the tool, the tool comprising:a channel-shaped handle including a web and a pair of sides extending therefrom, the web having a locking edge, a top surface, an oppositely facing bottom surface and; an axle extending transversely between the pair of sides proximate the locking edge; plurality of implements pivotally mounted to the axle, each implement having a working portion and an opposed tang portion provided with a locking surface; a wedge slidably attached to the web for engagement with the locking surface of one of the implements when the one of the implements is in an extended position; and a spring attached to the handle to bias the wedge into engagement with the locking surface; a plurality of washers, each of the plurality of washers being attached to the axle and separating respective adjacent implements disposed adjacent thereto, the web including a slot transverse the first and second sides located intermediate the axle and the locking edge, each washer including a protrusion extending therefrom and received in the slot.
  • 7. A multi-function tool provided with a mechanism to lock at least one of a plurality of implements pivotally attached to the tool, the tool comprising:a channel-shaped handle including a web and a pair of sides extending therefrom, the web having a locking edge, a top surface, an oppositely facing bottom surface; an axle extending transversely between the pair of sides proximate the locking edge; a plurality of implements pivotally attached to the axle, each implement having a working portion and an opposed tang portion provided with a locking surface; a wedge slidably attached to the web for engagement with the locking surface of one of the implements when the one of the implements is in an extended position; and a spring attached to the handle to bias the wedge into engagement with the locking surface; a plurality of washers, each of the plurality of washers being attached to the axle and separating respective adjacent implements disposed adjacent thereto, the web including a slot transverse the first and second sides located intermediate the axle and the locking edge, each washer including a protrusion extending therefrom and received in the slot, wherein each washer includes a first region proximate the protrusion having a profile complimentary to the locking surface.
  • 8. A lock mechanism for a tool having a channel-shaped handle, an axle attached thereto, and a plurality of implements pivotally attached to the axle, the channel-shaped handle having a web including an opening and a pair of sides extending therefrom, the lock mechanism comprising:a wedge slidably attached to the web for releasable engagement with the implements to prevent rotation of each implement relative to the handle when the implement is in an extended position, the wedge including a beveled region; a spring attached to the handle and the wedge to bias the beveled region of the wedge into engagement with the locking surface when the implement is in the extended position, wherein an angle of the locking surface and an angle of the beveled region are not equal when the beveled region of the wedge is engaged with the locking surface of the implement; and a button attached to the wedge, the button including a top section a portion of which is located proximate the top surface of the web, and a heel section extending through the opening, the wedge being adjacent the bottom surface of the web.
  • 9. The multi-function tool of claim 8, wherein the web includes a spring post extending into the opening, the heel including a fastening means, the spring being positively disposed between the spring post and the fastening means.
  • 10. A lock mechanism for a tool having a channel-shaped handle, an axle attached thereto, and a plurality of implements pivotally mounted to the axle, the channel-shaved handle having a web including an opening and a pair of sides extending therefrom, the lock mechanism comprising:a wedge slidably attached to the web for releasable engagement with the implements to prevent rotation of each implement relative to the handle when the implement is in an extended position; a spring attached to the handle to bias the wedge against the implements; and a button attached to the wedge, the button including a top section a portion of which is located on the top surface of the web, and a heel section extending through the opening, the wedge being adjacent the bottom surface of the web; wherein the-web includes a spring post extending into the opening, the heel including a fastening means, the spring being positively disposed between the spring post and the fastening means: a plurality of washers, each washer being attached to the axle and being located between respectively adjacent implements, the web including a slot transverse the first and second sides and formed intermediate the axle and the locking edge, each washer including a protrusion extending therefrom and received in the slot.
  • 11. A lock mechanism for a tool having a channel-shaped handle, an axle attached thereto, and a plurality of implements pivotally attached to the axle, the channel-shard handle having a web including an opening and a pair of sides extending therefrom, the lock mechanism comprising:a wedge slidably attached to the web for releasable engagement with the implements to prevent rotation of each implement relative to the handle when the implement is in an extended position; a spring attached to the handle to bias the wedge against the implements; and a button attached to the wedge, the button including a top section a portion of which is located on the ton surface of the web, and a heel section extending through the opening, the wedge being adjacent the bottom surface of the web; wherein the web includes a spring post extending into the opening, the heel including a fastening means, the spring being positively disposed between the spring post and the fastening means; a plurality of washers, each washer being attached to the axle and being located between respectively adjacent implements, the web including a slot transverse the first and second sides and formed intermediate the axle and the locking edge, each washer including a protrusion extending therefrom and received in the slot wherein each washer includes a first region proximate the protrusion having a profile substantially similar to a locking surface.
  • 12. A multi-function tool comprising:a handle including a pair of side panels; an axle extending transversely between the pair of side panels; a plurality of implements pivotally attached to the axle for pivoting from a fully retracted position to an extended position, each implement having a working portion, and an opposed tang portion provided with a locking surface, and a recessed surface; a wedge slidably attached to the handle for engagement with the locking surface of one of the implements when the one of the implements is in the extended position; and a biasing means urging the wedge into engagement with the locking surface of one of the plurality of implements when the one of the plurality of implements is in the extended position and the remaining of the plurality of implements are in the fully retracted position, wherein the wedge does not contact the recessed surfaces of the remaining of the plurality of implements in the fully retracted position.
Parent Case Info

This is a continuation of application Ser. No. 08/771,449, filed Dec. 20, 1996, U.S. Pat. No. 6,088,860.

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Entry
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Continuations (1)
Number Date Country
Parent 08/771449 Dec 1996 US
Child 09/518325 US