Not Applicable
Not Applicable
Not Applicable
A tree cutting apparatus comprising a remote cutting device which is manipulated at ground level by utilizing rigidly connected poles which are supported by guides that clamp both a tree and a pole.
There are several groups of machinery that are related to the tree trimming device described in the following pages. These groups include: tree trimming equipment, pole saw arrangements, different support platforms utilized for tree trimming, and tree trimmers that utilize a pivot point in proximity to a cutting tool. The following patents represent a group of automated tree trimming robots that climb trees, trimming branches as they go: U.S. Pat. No. 2,228,635 to Mafinnis (1941), U.S. Pat. No. 2,482,392 to Whitaker (1949), U.S. Pat. No. 2,541,767 to Jones (1951), U.S. Pat. No. 3,451,448 to Michiner (1969), and U.S. Pat. No. 6,474,377 to Mortel. (2002) Robots of this type utilize complicated and expensive equipment, requiring skill to operate. Cutting tools are robotically yielded from a moving platform which climbs a tree. The climbing robots are constructed generally using a ring which is placed around the perimeter of a tree. The ring is fitted with motorized wheels which roll over the surface of a tree lifting the robot towards the top of the tree. Tree limbs are cut as the machine goes up a trunk. Robotic tree trimmers are not designed for use by the general public because of the weight and complexity of the machinery.
A simpler method is to use a human supported cutter. Human supported tree trimmers have been utilized extensively in the past. These tree trimmers are commonly known as pole saws. There are numerous examples of pole saws with various shaft designs such as: U.S. Pat. No. 4,654,971 to Fettes (1987), U.S. Pat. No. 4,760,646 to Seigler (1988), U.S. Pat. No. 4,991,298 to Caruso (1991), U.S. Pat. No. 5,013,282 to Keller (1991), U.S. Pat. No. 5,493,758 to Carmien (1996) U.S. Pat. No. 5,411,238 to Caron (1995), U.S. Pat. No. 5,926,961 to Uhl (1999), U.S. Pat. No. 6,474,747 to Beaulieu (2002), U.S. Pat. No. 6,488,511 to Stewart (2002), U.S. Pat. No. 7,484,300 to King (2009). These patents utilize a long hand held pole in various configurations with a chain saw mounted on the end. The saw is lifted in an overhead position toward a particular branch for trimming. Force is then exerted by an operator during a cutting process. The branch cuts through resulting in loss of resistance against the saw. The saw continues in motion at the end of the pole which can cause the operator to lose balance, especially while standing on a ladder. An additional drawback is that it is difficult to maneuver a chain saw mounted at the end of a long pole. The longer the pole, the greater the problem becomes. This fact is due to the absence of a support platform in proximity to the chain saw.
Other designs for tree trimming utilize platforms for supporting a human holding chain saw. An operator is able to climb a tree using a platform and then safely trim or cut a tree. An example of this type of support platform is U.S. Pat. No. 4,244,445 to Strode (1981). This is another example that a support platform in proximity to a cutting tool is an advantage.
A ground supported device having a pivot point in proximity to a cutter is seen in U.S. Pat. No. 7,093,366 to Black (2006). This configuration uses a ground supported pole with a guide for maintaining a constant height while trimming hedges. The intention of this device is hedges and not trees because of obvious height limitations. A similar design is seen in U.S. Pat. No. 5,001,858 to Frazar (1991), where multiple poles are used to create an elevated pivot point in proximity to a cutting tool. This is an improvement over the previous design because an elevated and stable pivot point is created. The problem with this design is the need to re-position multiple poles in different locations each time the pivot point is moved. Another problem is that an increasingly vertical angle of the pole saw is necessary as longer poles are used to elevate a pivot point.
To overcome these problems a different approach is revealed where a tree is used to support a pivot point in proximity to a cutter. In U.S. Pat. No. 6,901,695 to Lindroth (2005) and U.S. Pat. No. 5,787,536 to Pate, (1998) a hook is placed up in a tree using a long pole. The hook goes around a horizontal section of a limb providing a lifting point. A pole saw is then hoisted up the tree using rope until positioned underneath the hook. The pole is then able maneuver the saw hanging from the rope. If the limb is higher than one can hook, then it cannot be cut or trimmed. This design is limited to cutting in proximity to a relatively horizontal section of limb. Using a hook to hoist up a saw is difficult on a vertical section of tree.
A chain saw holder with a guide is shown in U.S. Pat. No. 2,974,694 to Mattila. (1961) This configuration does not utilize poles. In U.S. Pat. No. 7,913,403 to Willetts, (2011) a tree clamping mechanism is shown in proximity to a cutter. In this example, a tree clamping device holds a portion of a limb which is to be cut. The clamp is an optional device which secures debris that could fall. The optional clamp is also intended to engage a reciprocating cutter with a limb. The clamp is attached directly to the housing of the saw so that the vibration generated during cutting is efficiently transferred to a limb. A tree clamping device is clearly advantageous. A pole is also advantageous for controlling a saw. A combination of these two elements and more provide the basis for a new method and apparatus that greatly improves tree trimming.
A tree cutting device that utilizes one or more poles to transfer motion generated at ground level to the top of a tree. A swing arm transfers the motion to a cutter from the top of the pole. Located below the swing arm are one or more guides that are made up of a tree gripping clamp and a pole gripping clamp. Guides support poles. Two different cutting processes are possible using pole guides. First attach the swing arm to the pole. Then attach the guide to the pole just below the swing arm. Lift the pole bringing the cutter in proximity of branches to be cut. Grip the tree with the tree clamp and it is ready to begin trimming. The first way is to activate the cutter, loosen the pole clamp and then slide, rotate, and pivot the pole. A pivot point in proximity to the cutter is supported by the tree. Tightening the pole clamp causes the pole to lock in perpendicular to the guide supporting the entire device. The second way to trim is to first grip tight with the pole clamp. Lock in pole with cutter aligned to intersect branches. Activate the cutter and loosen the tree clamp. Branches are cut as the operator walks around the perimeter of the tree supporting the pole. Once again the pivot point is in proximity to the cutter. The guide holds the cutter at a constant distance away from the surface of the tree during rotation resulting in perfectly circular cuts.
Necessary parts for a tree trimming setup include: a suitable tree, 27 a cutting device, 21 one or more guides, 2326 one or more poles, 22 a swing arm, 20 and an operator. (not shown) A control arm 28 is shown but is not necessary for a trimming operation. A tree 27 is important to consider because it is used to support one or more guides. 2326 Several guides 23 and several poles 22 are proposed for use in a trimming operation, however using a single guide 26 is of great advantage. The components of guide 2326 are held in place by a frame. 2425 Many different frame configurations can house components. A simple frame design is shown for illustration using a vertical support frame member 24 and a horizontal support frame member. 25 The structure of frame 2425 is also seen in perspective views.
Guide 2326 consists of two clamping mechanisms that are mounted at opposite ends in frame. 2425 One clamp 31 grips tree 27 and the other clamp 32 grips pole. 22 Pole clamp 32 as shown in
Cutter 21 represents any portable hand held tree trimming tool such as a chain saw. A versatile tool holder 36 is provided for mounting cutter 21 in a variety of ways. Tool holder 36 is comprised of a mounting plate 58 with holes drilled in multiple locations for fitting a variety of U-shaped bolts. 57 U-shaped bolts 57 and mounting plates 58 are provided in various widths and lengths for mounting many different cutters. 21 Mounting plate 58 is affixed to a shaft 70 which is housed in a block 56 and clamped by a ratchet handle. 73 Block 56 also houses a portion of a support arm 29 which is clamped by a second ratchet handle. 72 Block 56 and ratchet handles 7273 provide a multiple axis adjustment for aligning cutter. 21 Tightening ratchet handles 7273 will secure cutter 21 rigidly to support arm. 29 Support arm 29 attaches further to pole 22 with an arm collar. 30 Collar 30 is affixed to arm 29 at a perpendicular angle. The entire assembly including cutter 21 is a swing arm assembly. 20 Swing arm 20 attaches to the top of pole. 22
Multiple poles 22 are rigidly connected end to end with a pole end collar 40 to reach great heights; in large steps, very quickly. Multiple guides 23 are added to provide support for multiple poles. 22 When a desired trimming height is reached then control arm 28 is attached at the base. Control arm 28 transfers human generated motion to pole 22 through one or more hand grips 37 that are attached to support arm. 29 The human generated motion on ground level is mimicked by cutter 21 at the top of tree. 27 Control arm 28 is made up of hand grips 37 connected to support arm 29 which is affixed to arm collar 30 at a perpendicular angle. Assembling and using the parts previously described will produce a device capable of trimming trees of great height.
There are other parts which are beneficial, but are not essential for operation. Some of these parts include: remote video viewing, radio control of functions, shielding for falling debris, different types of cutters, different pole interlocking systems, different clamping systems, different power sources and different tool mounting configurations as typically shown by prior art. Another beneficial part would be to add a wheel to the base of pole 22 for added support. Discussion over necessary parts continues with more detail on how guide 2326 works.
Guide 2326 is an assembly made up of tree clamp 31 and pole clamp 32 housed in frame. 2425 Clamps 3132 are remote controlled and have a gripping tight position, a holding loosely position, and an open position.
There are many mechanical solutions for accomplishing clamping action. A simple way to grip tree 27 is to put one or more belts 45 around the circumference. Belt 45 is attached to linear actuator 48 by using a carriage. 39 The other end of belt 45 fits into a lock 46 that holds belt 45 at any length. Another simple way to grip pole 22 is by using a hinged 41 clamp body. 38 Linear actuator 60 exerts force through a rod end connector 65 which is pinned to clamp body. 38 The open position is achieved by hand removing a pin. (not shown) A pole receiving channel 61 is oriented to accept pole 22 and to receive forces caused through clamping.
Another way to accomplish clamping is by using a rod end connector 43 that fits pole. 22
A preferred pole clamp 32 is comprised of pole channel 61 which is affixed perpendicular in clamp body. 38 Clamp body 38 is formed with a hook 44 for fitting around a part of vertical support frame. 24 The other side of clamp body 38 has a hinge 41 which connects to a lever. 47
Operation:
There are many ways to use the hardware provided. A use in this case is to trim a palm tree as shown in
A homeowner can save substantial money with the ability to trim their own trees. The only alternative is to hire professionals who climb up a tree or use a lift to reach high branches. Many people have tragically lost their lives by climbing to the top of a tree carrying a chain saw. Trimming in this manner commonly requires a trimmer to cut branches by lifting a chain saw overhead. The use of this tool enables the homeowner, farmer, landscaper or gardener to produce beautifully trimmed trees without ever leaving the ground.