Polyacrylate esters with quaternary ammonium groups

FIELD OF INVENTION
The invention is directed to polyacrylate esters with quaternary ammonium groups and their use in cosmetic preparations, particularly in preparations for the care of hair and as textile auxiliaries, particularly for the antistatic finishing of textile fibers and flat of planar textile products.
Considered from a different aspect, the invention is concerned with polyacrylate esters with tertiary amino groups.
BACKGROUND INFORMATION AND PRIOR ART
Polyacrylate esters with quaternary ammonium groups are known and are used as cationic auxiliaries, especially to flocculate solid particles in sewage (European published application 176,757), for the antistatic finishing of textile fibers (German Offenlegungsschrift 2,242,914), to improve the dyeability of wool and to produce electrically conducting duplicating paper or as hair setting lotion (German Offenlegungsschrift 2,423,182).
The known polyacrylate esters with quaternary ammonium groups are synthesized, according to the state of the art, by the copolymerization of acrylate esters, especially methyl acrylates and acrylate ester derivatives, which have quaternary ammonium groups.
As acrylate ester derivatives with quaternary ammonium groups, compounds such as (meth)acryloyloxyethyl- or (meth)acryloyloxypropyltrialkyl- or -dialkylbenzylammonium halides are used, the alkyl groups having, in particular, 1 to 3 carbon atoms. In addition, other monomers, such as styrene, methyl-, ethyl-, butyl- and/or dodecyl (meth)acrylate, vinyl acetate, vinyl propionate, N-vinylpyrrolidone, acrylamide and/or acrylonitrile can be copolymerized.
The free radical copolymerization of the aforementioned monomers results in polymers with a very wide distribution of molecular weights. The molecular weight distribution curve accordingly is relatively flat and, moreover, has two or more maxima, which indicate that the polymerization product is relatively heterogeneous. It may be assumed that the reason for this lies in the copolymerization parameters of the individual monomers, which deviate considerably from the ratio of 1, and is the result particularly of the ionic character of the monomers with quaternary ammonium groups.
It has, moreover, been ascertained that moieties which are physiologically questionable and may also have toxic properties, are contained in the polymers obtained by copolymerization. It may be assumed that these unwanted properties can be ascribed to the low molecular weight moieties of the polymer. The removal of these fractions or moieties from the polymer in an economical manner is not possible. For many applications, however, especially in cosmetics, the physiological safety of products is an imperative prerequisite for their usability. It is therefore of particular interest to prepare polyacrylate esters with quaternary ammonium groups, which are free of physiologically questionable components.
The use of an anionic polymerization method, similar to that described in the German Offenlegungsschrift 2,262,588 for the synthesis of acrylate polymers with a molecular weight of 500 to 5,000 does not represent a usable solution for the aforementioned objective. The danger that the reaction products will gel, is high. Moreover, the conversion of an anionic polymerizing method to an industrial scale is also beset with problems that are related to safety.
OBJECTS OF THE INVENTION
It is therefore an object of the invention to prepare polyacrylate esters with quaternary ammonium groups, which are to contain the smallest possible amounts of low molecular weight products and be physiologically safe.
It is also an object of the invention to provide polyacrylate esters with tertiary amino groups which are useful as intermediates in the preparation of the esters with quaternary ammonium groups.
SUMMARY OF THE INVENTION
It has been ascertained that polymers, which contain only small amounts or moieties of low molecular weight products, are obtained by the transesterification of suitable polyacrylate esters with a mixture of selected aminoalcohols and long-chain aliphatic alcohols. As intermediates in this reaction, acrylate esters with tertiary amino groups are formed, which can be converted by quaternization into the desired polyacrylate esters with quaternary ammonium groups.
The invention therefore provides for polyacrylate esters with quaternary ammonium groups, which are the transesterification product of alkyl polyacrylate esters, obtained by free radical polymerization and the alkyl groups of which contain 1 to 8 carbon atoms, with
a) compounds of the general formula ##STR1## wherein R.sup.1 is a bivalent group of the general formula ##STR2## R.sup.4 is hydrogen or an alkyl group with 1 to 16 carbon atoms, n=2, 3 or 4,
m=1 to 20,
p=2, 3 or 4
R.sup.2, R.sup.3 are alkyl groups with 1 to 18 carbon atoms, and
b) saturated or unsaturated aliphatic alcohols with 8 to 22 carbon atoms,
the molar ratio of the dialkylaminoalcohols to the alkanols with to 22 carbon atoms being 1:9 to 9:1,
the reactants being employed in such amounts that up to 70% of the ester groups are transesterified. The transesterification is performed in the presence of a known transesterification catalyst at temperatures from 70.degree. to 140.degree. C., optionally in the presence of a solvent. A mixed polyacrylate ester with tertiary amino groups is thus formed as an intermediate. This intermediate is subsequently subjected to quaternization with alkyl or alkylaryl halides of the general formula
R.sup.5 X
wherein
R.sup.5 is an alkyl group with 1 to 4 carbon atoms or a benzyl group, while
X is a halogen atom,
or with dimethyl or diethyl sulfate, in a known manner at temperatures from 20.degree. to 140.degree. C. and, if necessary, at an elevated pressure.
In the aminoalcohol of formula I, R1 is a bivalent group of the formula ##STR3##
Examples of such groups are ##STR4##
Particularly preferred are groups, in which R.sup.4 is a hydrogen, methyl or ethyl group. For the ether groups, those are preferred, in which n and p have a value of 2 or 3. On the other hand, m preferably has a value of 1 to 10
R.sup.2 and R.sup.3 are alkyl groups with 1 to 18 carbon atoms. The alkyl groups may be linear or branched. Preferred are alkyl groups with 1 to 6 carbon atoms. Particularly preferred are alkyl groups with 1 to 4 carbon atoms, such as the methyl, ethyl, propyl, isopropyl, butyl and isobutyl group.
Within the polymeric molecule, the groups, superscripts and subscripts may have different meanings or values, so that the subscripts in the average polymer molecule may also assume fractional values.
The saturated or unsaturated aliphatic alcohol b) has 8 to 22 carbon atoms. Particularly preferred are alcohols with 10 to 18 carbon atoms. It is also possible to use mixtures of alcohols of different chain length. Examples of suitable alcohols are octyl, decyl, dodecyl, hexadecyl and octadecyl alcohol, behenyl alcohol, oleyl alcohol or the synthetic alcohols with the desired number of carbon atoms.
The molar ratio of the dialkylaminoalkanols a) to the saturated or unsaturated aliphatic alcohols b) is 1:9 to 9:1, a range of 1:3 to 3:1 being preferred.
For the transesterification, alkyl polyacrylate esters are used, the alkyl groups of which have 1 to 8 carbon atoms. Preferably, alkyl esters are used, the alkyl group of which has 1 to 4 carbon atoms. The selection of the methyl, ethyl or butyl esters of the polyacrylic acid for the transesterification is therefore especially preferred.
The transesterification of the polyacrylate esters with the mixture of dialkylaminoalcohols and long-chain aliphatic alcohols is carried out in a known manner. Advantageously, it takes place in the presence of known transesterification catalysts, such as alkyl titanates or alkali alcoholates and, if necessary, in the presence of a solvent, such as toluene, xylene or a hydrocarbon fraction having a boiling point range from 80.degree. to 160.degree. C. The solvent serves primarily to carry the alcohol, released during the transesterification, out of the reaction mixture. The solvent used thus limits the transesterification temperatures, which should lie between 70.degree. and 140.degree. C.
The transesterification reaction should be conducted at such quantitative ratios, that up to 70%, preferably 5 to 50% and particularly 20 to 50% of the alkyl esters are transesterified.
A polyacrylate ester with tertiary amino groups is obtained as intermediate. These compounds have their own utility since they can also be used in the area of textile auxiliaries and in the cosmetic area, particularly for hair cosmetics.
In a second step, the above intermediate is quaternized, also in a known manner, with alkyl or alkylaryl halides or dimethyl or diethyl ether sulfate.
As alkyl or alkylaryl halides, those of the general formula R.sup.5 X are used, R.sup.5 being an alkyl group with 1 to 4 carbon atoms or a benzyl group and X a halogen group. Examples of such halogen compounds are methyl chloride, ethyl chloride, butyl chloride, methyl bromide or ethyl bromide.
The quaternization takes place at temperatures from 20.degree. to 140.degree. C., depending on the boiling point of the quaternizing agent used. If necessary, the quaternization is carried out in a closed system at an elevated pressure.
Within the range of the inventive compounds, those polyacrylate esters with quaternary ammonium groups are especially preferred, which are obtained by the transesterification of methyl polyacrylate esters with dimethyl-or diethylaminoethanol and aliphatic alcohols with a chain length of 8 to 20 and preferably of 10 to 18 carbon atoms, 20 to 50% of the ester groups being transesterified, and subsequent quaternization with methyl chloride.
Particularly preferred inventive polyacrylate esters with quaternary ammonium groups are those with an average molecular weight of about 1,000 to 50,000.
In contrast to the copolymers obtained according to the state of the art by the copolymerization of acrylate esters or acrylate ester derivatives with quaternary ammonium groups, the inventive polymers have a more uniform structure. The content of low molecular weight fractions is reduced quite substantially. The inventive copolymers have no toxic or other physiologically harmful properties.
A further aspect of the invention is the use of the inventive polymers in cosmetic preparations. Such use becomes possible only because the compounds are tolerated well. The polymers are particularly suitable as additives in preparations for the care of the hair. Already when used in low concentrations of 0.2 to 2% by weight of the preparation, the inventive polymers improve the combability of the hair, especially of the wet hair, and reduce the static charge on the hair.
A further preferred use of the inventive compounds is in the area of textile auxiliaries. They can be used there as antistatic agents for finishing textile fibers and textile products, such as woven, knitted or nonwoven fabrics and to improve the handle. Since products, so finished, come into contact with the human body, it is also of advantage here that the inventive compounds are physiologically safe.

EXAMPLE 1
Preparation of Polymethyl Acrylate by the Free Radical Polymerization
Not of the Invention
A solution of 0.6 g of azodiisobutyronitrile and 20.2 g of dodecylmercaptan in 50 g of toluene and 280 g (approximately 3.25 moles) of methyl acrylate is added over a period of 2 hours to a reactor containing 53 g of toluene at 100.degree. C. and under an atmosphere of nitrogen. After that, a further 0.9 g of azodiisobutyronitrile, dissolved in 20 g of methyl ethyl ketone, are added over a period of 0.5 hours. Finally, the reaction mixture is kept at 100 C. for 1 hour. At the end of the reaction, the solvent is distilled off. A colorless, viscous liquid with a refractive index of 1.4802 remains behind. Gel chromatographic analysis reveals that the polymer obtained has a numerical average molecular weight M.sub.n of 1,950 and a weight average molecular weight M.sub.w of 3,330 The nonuniformity coefficient therefore is 1.71 The residual monomer content is 0.1.%
EXAMPLES 2 AND 3
Preparation of Polymethyl Acrylates of Higher Molecular Weight by Free Radical Polymerization
Not of the Invention
The method of Example 1 is followed, with the exception that the dodecylmercaptan content is lowered. The number average and weight average molecular weights are shown as a function of the dodecylmercaptan content in Table 1.
TABLE 1______________________________________Polymethyl Dodecyl- Molecular Molecular Nonuni-acrylate from mercaptan Weight Weight formityExample (weight %) -- M.sub.n -- M.sub.w Coefficient______________________________________2 2.95 4,453 11,346 2.553 0.43 16,750 68,500 4.09______________________________________
EXAMPLE 4 A
Transesterification of Polymethyl Acrylate with
Diethylaminoethanol and Tallow Fatty Alcohol
The polymethyl acrylate of Example 1 (92.3 g), dissolved in 93 g of toluene, is heated together with 29.3 g (approximately 0.25 moles) of diethylaminoethanol and 65.0 g (0.25 moles) of tallow fatty alcohol under nitrogen to 120.C. At first, any traces of water present are removed by azeotropic distillation. After that, 0.4 g of sodium methylate are added as transesterification catalyst. The methanol, which is formed by the transesterification, is separated from the toluene by fractionation. After 2 hours and after 4 hours, an additional 0.35 g of sodium methylate are added. The reaction is ended after about 6 hours; the end of the reaction is indicated by a stillhead temperature of about 110.degree. C.
The amount of diethylaminoethanol of 0.28%, found in the preparation by gas chromatographic analysis, corresponds to a conversion during the transesterification of 97.8%. There is also 1.2% of tallow fatty alcohol in the preparation; this amount corresponds to a conversion of 95.7%. The methanol content in the distillate is 31.3% and corresponds to a conversion of 93.9%.
EXAMPLE 4 B
Quaternization of Polymethyl Acrylate Containing Diethylaminoethyl and Alkyl Groups
Isopropanol replaces toluene as solvent in the product obtained from Example 4 A. The polymer (200 g), diluted 1:1 by weight with the solvent, is heated under nitrogen to 110.degree. C. The pressure is adjusted to 3.5 to 4 bar by passing in methyl chloride and kept constant at this value during the reaction by passing in additional methyl chloride.
From the determination of the chloride content and the amine number, it is calculated that a conversion of 98.5 or 98.7% respectively was achieved in the quaternization reaction.
EXAMPLES 5 A-12 A
Transesterification of Polymethyl Acrylates of Different Molecular Weights with Different Dialkylaminoalkanols and Fatty Alcohols
The procedure of example 4A is followed with the exception that different dialkylaminoalkanols and fatty alcohols are used in varying molecular ratios with respect to the methyl ester groups. In some cases, isopropyl titanate is used as catalyst instead of sodium methylate. The molecular weight and amount of the polymethyl acrylate used, the type and amount of dialkylaminoethanol, the type and amount of fatty alcohol, the type and amount of transesterification catalyst, the theoretical degree of substitution, which is calculated from the ratio of the number of substituted ester groups to the number of ester groups originally present, and the reaction yields, calculated from the amount of methanol set free and from the amine number, are given in Table 2.
TABLE 2__________________________________________________________________________ Conversion Dialkylamino- Theoretical From The From The Polymethyl alkanol Fatty Alcohol Catalyst Degree of Amount of AmineExample Acrylate Type/Amount Type/Amount Type/Amount Substitu- Methanol NumberNo. (--M.sub.n)/Amount (g) (g) (g) (g) tion (%)* (%) (%)__________________________________________________________________________ 5 A 1950/92.3 DEAE/29.3 OCA/66.3 NAM/1.1 50 98.2 97.8 6 A 1950/92.3 DEAE/29.3 DDO/46.5 NAM/1.1 50 99.1 99.0 7 A 1950/92.3 DMAE/26.7 TFA/78.0 IPT/1.8 60 99.3 98.5 8 A 1950/92.3 DMAE/35.6 OCA/39.8 IPT/1.6 55 97.6 98.2 9 A 1950/92.3 DEAE/29.3 STA/54.1 IPT/1.6 45 98.4 96.810 A 4453/88.7 DEAE/46.9 DDO/37.2 IPT/1.4 60 99.5 99.111 A 4453/88.7 DEAE/23.4 DDO/55.8 IPT/1.5 50 97.4 98.412 A 16,750/86.5 DEAE/46.9 TFA/39.0 IPT/1.7 55 98.7 98.0__________________________________________________________________________ ##STR5## Key for Table 2: DMAE = dimethylaminoethanol DEAE = diethylaminoethanol DDO = 1dodecanol STA = stearyl alcohol TFA = tallow fatty alcohol (C.sub.16 -C.sub.18 alcohol) OCA = ocenol (oleyl cetyl alcohol) NAM = sodium methylate IPT = isopropyl titanate
EXAMPLES 5 B TO 12 B
Quaternization of the Polymethyl Acrylates Containing Dialkylaminoalkyl and Alkyl Groups
The procedure of Example 4 B is followed, with the exception that benzyl chloride is used in some cases for the quaternization of the transesterification products 5 A to 12 A. The quaternization conversions are shown in Table 3 by means of the chloride values and the amine numbers.
TABLE 3__________________________________________________________________________ Quaternizing Conversion Transesterification Agent From FromExample Product from Type/Amount Chloride Value Amine NumberNo. Example No. (g) Solvent (%) (%)__________________________________________________________________________5 B 5 A MC/7.32 IPA 98.3 99.06 B 6 A MC/8.30 IPA 99.1 98.57 B 7 A BC/21.35 PD 98.1 97.98 B 8 A MC/13.46 IPA 97.8 98.69 B 9 A MC/7.83 IPA 98.7 99.210 B 10 A MC/12.63 PD 97.3 98.511 B 11 A BC/16.67 IPA 96.8 97.812 B 12 A MC/13.04 IPA 97.8 98.7__________________________________________________________________________ Key for Table 3: MC = methyl chloride BC = benzyl chloride IPA = isopropyl alcohol PD = 1,2propanediol
EXAMPLE 13
Preparation of a Quaternary Copolymer Containing Ammonium
Groups and Long-Chain Alkyl Groups by Free Radical
Polymerization
Not of the Invention
A solution of 0.6 g of azodiisobutyronitrile and 20.2 g of dodecylmercaptan in 72.2 g (approximately 0.84 moles) of methyl acrylate, 71.8 g (approx. 0.42 moles) of diethylaminoethyl acrylate and 135.8 g (0.42 moles) of stearyl acrylate, dissolved in 50 g of toluene, is added over a period of 2 hours to a reactor filled with 53 g of toluene at a temperature of 100.degree. C. and under an atmosphere of nitrogen. After that, a further 0.9 g of azodiisobutyronitrile in 20 g of methyl ethyl ketone are added over a period of 0.5 hours. Finally the reaction mixture is heated for 1 hour at a constant temperature of 100.degree. C. At the end of the reaction, the solvent and the unreacted monomers are removed by distillation under vacuum.
The results of a gel chromatographic analysis reveal that the polymer obtained has a number average molecular weight M.sub.n of 1370 and a Weight average molecular weight M.sub.w of 3150. The nonuniformity coefficient accordingly is 2.3. The residual monomer content was determined to be 0.1%.
To begin with, the product obtained is diluted with 300 g of isopropanol and heated under nitrogen in a pressure vessel to 110.degree. C. Enough methyl chloride is then introduced, so that a pressure of 3.5 to 4 bar is obtained. This pressure is kept constant during the reaction by passing in more methyl chloride. The duration of the reaction is about 5 hours.
From the determination of the chloride content and the amine number, the conversion during the quaternization is found to be 97.9 or 99.0% respectively.
The gel phase chromatogram has a peak in the low molecular weight region, which indicates the presence of low molecular weight fractions.
APPLICATION EXAMPLES
Preparation and Testing of Hair Treatment Agents Using the
Transesterification Products With Quaternary Groups
Produced in Examples 4 B or 12 B
______________________________________Conditioning Shampoo______________________________________A Tego .RTM. betaine L7.sup.1) : 2% by weight Antil .RTM. 141 liquid.sup.2) : 3% by weightB Transesterification product from 0.5% by weight Example 4 B:C Sodium lauryl ether sulfate: 10% by weightD Water: 84.5% by weight______________________________________
For the preparation of hair treatment agents, the components are added together in the order given (A to D). Each mixture must have formed a clear solution before the next component is added
1) Tego.RTM. betaine L7=cocamidopropyl betaine (1-alkoylamino-3-di-methyl-ammonium-propane-3-carboxymethyl-betaine)
2) Anti.RTM. 141 liquid is a liquid thickener based on a nonionic fatty acid ester of polyalkylene glycol.
______________________________________Cream Rinse:______________________________________A Teginacid .RTM. X.sup.3) : 6.0% by weight Cetyl alcohol: 0.5% by weightB Transesterification product 1.0% by weight from Example 12 B: Water: 92.5% by weight______________________________________
To produce the preparation, A and B are added together at 70.degree. C., homogenized and cooled with stirring.
3) Teginacid.RTM. X is an O/W emulsifier, which is based on a mixture of glycerin monostearates and disterates with polyglycol fatty alcohol ethers.
In the practical application involving a half-side comparison test on human hair, the results reveal
a higher antistatic effect,
an improved wet combability
an improved fullness and stability of the hairdo
an improved gloss of the hair
in comparison of shampoo formulations or cream rinses with quaternary compounds of the state of the art.

Number	Name	Date
2915481	Ayers et al.	Dec 1959
3418395	Taniguchi et al.	Dec 1968
4341721	Pappas	Jul 1983

Polyacrylate esters with quaternary ammonium groups

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