The present invention relates to a lubricant and a preparation method therefor, and in particular to a polyether derivative and a preparation method therefor.
Lubricating oil is a liquid or semisolid lubricant used on various automobiles and mechanical equipment to reduce friction and protect machinery and workpieces, and mainly plays the roles of lubrication, cooling, rust prevention, cleaning, sealing and buffering. The lubricating oil is generally composed of two parts: base oil and an additive. The base oil is the main component of the lubricating oil and determines the basic properties of the lubricating oil. The additive can make up for and overcome the defects of the performance of the base oil provides some new properties, and is also an important part of the lubricating oil. In the common concept, the base oil component in the lubricatiing oil is difficult to have the function of the additive. It is usually necessary to add corresponding additives to improve the performance of certain aspects, mainly because the base oil component does not have the functional requirements required by the product, such as anti-rust functionality, anti-oxidation and anti-wear functionality.
Polyether (also known as polyether glycol) belongs to Class V base fluid, and receives much concern due to its advantages of high viscosity index, low pour point and good cleanliness. When the polyether is used as the base oil, it is necessary to add functional additives such us high temperature antioxidants, anti-wear agents and anti-rust agents to make up for the defects of the function of the base oil.
A technical problem to be solved by the present invention is to provide a polyether derivative with good anti-oxidation, anti-wear functionality, and anti-rust functionality with respect to the defects of the prior art.
A further technical problem to be solved by the present invention is to provide a preparation method for the polyether derivative with simplicity, high production efficiency and environmental protection of the technology.
To solve the technical problems, the present invention adopts the following technical solution:
A polyether derivative is a compound with the following structure:
The above polyether derivatives can be divided into the following three types:
The first polyether derivative is a compound with the following structure:
The second polyether derivative is a compound with the following structure:
in the formula, m=0-50, n=0-50 and m and n are not both zero;
R1 is alkane of C1-C5; R2 is hydrogen or methyl; R3 is alkane of C2-C5; R is one of
wherein X2 is one of F, Cl and Br, and is in the benzene ring: X2 is connected at any position of 1, 2 and 3 positions on the benzene ring; r1 is any integer of 1-3; r2 is any integer of 0-2; and r3 is any integer of 1-3.
The third polyether derivative is a compound with the following structure:
in the formula, m=0-50, n=0-50, and m and n are not both zero; R1 is alkane of C1-C5; R2 is hydrogen or methyl; R3 is alkane of C2-C5; and r is 1-5; R is one of
A preparation method for the first polyether derivative comprises the following steps:
A preparation method for the second polyether derivative comprises the following steps:
A preparation method for the third polyether derivative comprises the following steps:
Further, in the preparation method for the polyether derivative, preferably, the polyether selects one or a copolymer of any combination of single-ended polyethylene glycol, single-ended ethylene oxide homopolymer, single-ended propylene oxide homopolymer, single-ended tetrahydrofuran homopolymer and single-ended long chain alkane homopolymer
Further, in the preparation method for the polyether derivative, preferably, in the aryl compound containing isocyanate, the aryl group is selected from any one of
The polyether derivative of the present invention modifies the polyether and introduces the functional group into the polyether chain, such that the derivative has an ether band, an ester group, an amino group, a heteroatom and other groups. Therefore, because the derivative has no terminal hydroxyl group, the problems of poor high temperture stability and poor anti-oxidation are solved, enabling the derivative to have various functions such as anti-oxidation, anti-wear functionality, and anti-rust functionally, either without requiring additional additives or requiring fewer additional additives used to make up for the lack of base oil functions. Due to difference of modifying groups, the polyether derivative has relatively prominent functions on the basis of having multiple functions at the same time.
To understand technical features, purpose and effects of the present invention more clearly, specific embodiments of the present invention are described in detaiL
Embodiments 1-12 describe the first polyether derivative which has more prominent anti-rust functionality.
Embodiment 1 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 2 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 3 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 4 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 5 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 6 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 7 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 45 parts of polyether
50 parts of aryl compound containing isocyanate
and 2 parts of diluent (which is composed of dichloromethane and pyrrole with a mass ratio of 20:2).
Embodiment 8 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 55 parts of polyether
60 parts of aryl compound containingisocyanate
and 3 parts of diluent (which is composed of trichloromethane and furan with a mass ratio of 20:6).
Emibodiment 9 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 65 parts of polyether
70 parts of aryl compound containing isocyanate
and 0.5 part of diluent (which is composed of tetrachloromethane and furan with a mass ratio of 15:6).
Embodiment 10 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 65 parts of polyether
70 parts of aryl compound containing isocyanate
and 1.5 parts of diluent (which is composed of dichlorom and furan with a mass ratio of 15:7).
Embodiment 11 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 70 parts of polyether
70 parts of aryl compound containing isocyanate
and 2.5 parts of diluent (which is composed of dichloromethane and pyrrole with a mass ratio of 15:9).
Embodiment 12 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of any one of embodiments 1-6. Raw materials are selected: 40 parts of polyether
40 parts of aryl compound containing isocyante
and 2 parts of diluent (which is composed of trichloromethane and tetrahydrofuran with a mass ratio of 15:9).
In embodiments 1-12. due to the modifying groups, the above embodiments have more prominent anti-rust functionality on the basis of having the functions such as anti-wear functionality, anti-rust functionality and anti-oxidation. The anti-rust functionality of the above embodiments is explained below through contrast experiements.
Contrast experiments: the existing frequently-used anti-rust agents such as barium petroleum sulfonate (T 701), dodecenyl succinic acid and dodecenyl succinate monoester are selected as contrast anti-rust agents for conducting copper corrosion experiments and salt spray box experiments to test the anti-corrosion functionality of the composed of the present invention and the existing anti-rust agents.
1. Copper corrosion experiment: the experiment is conducted at 100° C. by GB/T 5096. The smaller the result digit is, the better the anti-corrosion effect is.
2. Salt spray box experiment: experimental conditions are: 150 SN is used as base oil, and the addition amount of an additive is 1%. The larger the result digit is, the better the anti-corrosion effect is.
3. Anti-oxidation experiment: GM 6137-M test K.
4. High temperature stability experiment: decomposition temperature is detected by heating.
It can be seen from the above table that the anti-rust functionality of the compound of the present invention is better than the functionality of the prior art. The anti-oxidation capability and the high temperature stablilty are much better than those of the existing anti-rust agents.
Embodiments 13-22 describe the second polyether derivative which has more prominent anti-oxidation functionality.
Embodiment 13 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 14 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 15 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 16 A polyether derivative is a compound with the following structure:
Embodiment 17 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 13. Raw materials are selected: 45 parts of chlorocycloethane and chlorocyclopropane (the molar ratio of chlorocycloethane and chlorocyclopropane is 30:71), 60 ppm of sodium hydroxidecatalyst, 7 parts of decyl-4-alcohol, 45 parts of benzotriazole, 2 parts of diluent; the diluent is composed of tetrachloromethane and pyrazine with a mass ratio of 20:3; 45 parts of isocyanate compound
Embodiment 18 A polyether derivative is a composed with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 13. Raw materials are selected: 50 parts of chlorocyclododecane, 70 ppm of bimetallic catalyst, 8 parts of B-hexadecyl alcohol, 50 parts of methylbenzotriazole; 1 part of diluent; the diluent is composed of dichloromethane and pyrrole with a mass ratio 20:1; and 50 parts of isocyanate compound
Embodiment 19 A polpyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 14. Raw materials are selected: 50 parts of chlorocycloethane and chlorocyclodoco same (the molar ratio of chlorocyccloethane and chlorocyclodocosane is 10-51), 100 ppm of bimetallic catalyst, 8 parts of n-heptanol, 50 parts of butylbenzotriazole;1 part of diluent; the diluent is composed of dichloromethane and pyrrole with a mass ratio 20:1; and 50 parts of isocyanate compound
Embodiment 20 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 15. Raw materials are selected: 60 parts of chlorocycloethane and chlorocycloheptane (the molar ratio of chlorocycloethane and chlorocycloheptane is 50:21). 60 ppm of bimetallic catalyst, 7 parts of isopropyl alcohol, 60 parts of ethylbenzotriazole; 2 parts of diluent (the mass ratio of dichloromethane and pyrrole is 20:2); and 50 parts of isocyanate compound
Embodiment 21 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 15. Raw materials are selected: 60 parts of chlorocycloethane and chlorocycloundecane (the molar ratio of chlorocycloethane and chlorocycloundecane is 15:81), 60 ppm of sodium hydroxide catalyst, 8 parts of heptyl-2-alcohol, 50 parts of methylbenzotriazole; 3 parts of diluent (the mass ratio of trichloromethane and furan is 20:6); and 60 pants of isocyanate compound
Embodiment 22 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 15. Raw materials are selected: 60 parts of chlorocycloethane and chlorocyclobutane (the molar ratio of chlorocycloethane and chlorocyclobutane is 5:26), 50 ppm of sodium hydroxide catalyst, 1 part of decyl-3-alcohol, 60 parts of methylbenzotriazole; 0.5 part of diluent (the mass ratio of tetrachloromethane and furan is 15:6); and 60 parts of isocyanate compound
In embodiments 13-22, due to the modifying groups, the above embodiments have more prominent anti-oxidation functionality on the basis of having the functions such as anti-wear functionality, anti-rust functionality and anti-oxidation. The anti-oxidation functionality of the above embodiments is explained below through contrast experiments.
The existing frequently-used antioxidants such as zinc dialkyl dithiophosphate (ZDDP), dialkyl dithiocarbamate (ADTC) and dialkyl dithiophosphate (ADDP) are selected as contrast antioxidants.
1. Pressure differential scanning calorimetry (PDSC) experiment: The oxidation induction time of lubricating oil is determined according to the standard test method of ASTM D6186-1998 using pressure differential scanning calorimetry (PDSC). 3.0 mg of samples at pressure of 3.5Mpa and 210℃ are used.
2. Oxidation experiment of rotating pressure container: the anti-oxidation characteristics of the compound of the present invention and the existing antioxidants are determined and inspected according to national standard ASTM D2272-2009 Determination Method for Oxidation Stability of Lubricating Oil. The longer the time is, the better the anti-oxidation effect is.
3. Copper corrosion experiment: The anti-corrosion functionality of the compound of the present invention and the existing antioxidants is determined and inspected according to GB 5096-2017 Copper Corrosion Test Method for Liquified Petroleum Gas. The smaller the result digit of the copper corrosion experiment is, the better the anti-corrosion effect is.
4. Cleanliness test: Determination is made according to SH/T 0269-1992 Determination Method for Cleanliness of Lubricating Oil of Internal Combustion Engine. The results include seven levels from 0 to 6. 0 represents the cleanest and lightest, and 6 represents the dirtiest and darkest. The smaller the digit is, the better the cleanliness is.
It can be seen from the table that the anti-oxidation of the compound of the present invention is better than that of the traditional antioxidant, which proves that the polyether derivative of the present invention has excellent anti-oxidation effect, and also has better anti-corrosion and cleanliness properties.
Embodiments 23-37 describe the third polyether derivative which has more prominent anti-wear functionality.
Embodiment 23 A polyether derivative is a compound with the following structure:
The above polyether derivative is prepared by a method with the following steps:
Embodiment 24 A polyether derivative is a compound with the following structure:
The above polyether deriveive is prepared by a method with the following steps:
Embodiment 25 A polyether derivative is a composed with the following structure:
The abow polyether derivative is prepared by a method with the following steps:
Embodiment 26 A polyether derivative is a compound with the following structure: 11118.
The preparation steps: of polyether derivative is the present tn*odhow are the same as those of embodiment 23. Raw materials are selected: 42 parts of polyether
60 parts of carbonyl compound containing isocyanate
and 2.5 parts of diluent (selected from a mixture of mesitylene and dichloromethane); the mass ratio of mesitylene and dichloromethane is 10:4;
Embodiment 27 A polyether derivative is a compound with the following structure:
The preparation steps: of the polyether derivative embodiment in the present embodiment are the sons as those of embodiment 24. Raw materials are selected: 46 parts of polyether
45 parts of carbonyl compound cotaining isocyanate
and 1.5 parts of diluent (selected from a mixture of mesitylene and tetracholromethane); the mass ratio of mesitylene and tenachlormethane is 6:1.
Embodiment 21 A polyether derivative is a composed with the following structure:
The preparation steps: of the polyether derivative in the present embodiment are the same as those of ocmbodiment 23. Raw materials are selected: 49 parts of polyether
65 parts of caarbonyl compound containingisocyanate
and 1.5 parts or diluent (selected from a mixture of xylene and dichloromethane); the mass ratio of xylene and dichloromethane is 7:1.
Embodiment 29 A polyether derivative is a compound with the following structure:
The preparation steps: of the polyether derivative is the present embodimenmt me the same as those of ecobodiment 23. Raw materials are selected: 43 parts of polyether
55 parts of carbonyl compound oanIaIn” isocyanate
and 1.8 parts of diluent (selected from a mixture of mesitylene and trichloromethane); the sess ratio of mesitylene and trichloromethane is 8:1.
Embodiment 30 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 44 parts of polyether
52 pts of carbonyl compound containing isocynate
and 2.1 parts of diluent (selected from a mixture of toloene and trichloromethane); the mass ratio of toluene and trichloromethane is 9:1.
Embodinient 31 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derrivatives in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 47 parts of polyether
58 parts of carbonyl compound containing isocyanate
and 1.8 parts of diluent (selected from a mixture of xylene and dichloromethane); the mass ratio of xylene and dichloromethane is 10:1.
Embodiment 32 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 41 parts of polyether
59 parts of carbonyl compound containing isocyanate
and 2.8 parts of diluent (selected from a mixture of toluene and tetrachloromethane); the mass ratio of toluene and tetrachloromethane is 10:4.
Embodiment 33 A polyether derivative is a compound with the following structure:
The preperation steps of the polyether derivative in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 43 parts of polyether
47 parts of carbonyl compound containing isocyanate
and 2.2 parts of diluent (selected from a mixture of mesitylene and dichloromethane); the mass ratio of mesitylene and dichloromethane is 7:3.
Embodiment 34 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment age the same as those of embodiment 23. Raw materials are selected: 48 parts of polyether
51 parts of carbonyl compound containing isocyanate
and 2.5 parts of diluent (selected them a mixture of toluene and dichloromethane); the mass ratio of toluene and dichloromethane is 5:1.
Embodiment 35 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 46 parts of polyether
62 parts of carbonyl compound containing isocyanate
and 2.5 parts of diluent (selected from a mixture of toluene and trichloromethane); the mass ratio of toluene and trichloromethane is 7:2.
Embodiment 36 A polyether deritative is a compound with the following structure:
The preparation steps of the polyether derivative in the panent embodiment are the same as those of embodiment 23. Raw materials are selected: 46 parts of polyether
53 parts of carbonyl compound containing isocyanate
and 2 pants of diluent (selected from a mixture of toluene and tetrachloromethane); the mass ratio of toluene and tetrachloromethane is 8:3.
embodiment 37 A polyether derivative is a compound with the following structure:
The preparation steps of the polyether derivative in the present embodiment are the same as those of embodiment 23. Raw materials are selected: 48 parts of polyether
66 parts of carbonyl compound containing isocyanate
and 3 parts of diluent (selected from a mixture of xylene and dichloromethane); the mass ratio of xylene and dichloromethane is 9:5.
In embodiments 23-37, due to the modifying groups, the above embodiments have more prominent anti-wear functionality on the basis of having the functions such as anti-wear functionality, anti-rust functionality and anti-oxidation. The anti-wear functionality of the above embodiments is explained below through contrast experiments.
The existing frequently-used anti-wear agents such as zinc dialkyl dithiophosphate (ZDDP). dialkyl dithiocarbamate (ADTC) and dialkyl dithiophosphate (ADDP) are selected as contrast anti-wear agents.
1. Four-ball experiment: The anti-wear functionality of the compound of the present invention and the existing anti-wear agents is inspected according to ASTM D2783-2003(2014) Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids and ASTM D2596-1997(2002)e1 Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Grease. The conditions of the four-ball experiment are: rotating speed of 1770 r/min and time of 10s; indexes of characteristics are Pa and Po values. The smaller the data is, the better the anti-wear functionality is.
2. Anti-wear experiment: The anti-wear functionality of the additive is tested using MTM. Experimental conditions: MTM testing machine adopts “ball-disk” (52100 steel) contact mode, load of 35N, sliding/rolling ratio of 50%, and measuring temperature of 40° C. The smaller the data is, the better the anti-wear fucntionality is.
3. Cleanliness experiment: The experiment is conducted by SH/T 0269-92 methods. The results include seven levels from 0 to 6. 0 represents the cleanest and lightest, and 6 represents the dirtiest and darkest. The smaller the digit is, the better the cleanliness is,
It can be seen from the table that the anti-wear functionality of the compound of the present invention is much better than that of the traditional anti-wear agent, and the compound of the present invention also has better anti-wear and cleanliness properties.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2020/132472 | 11/27/2020 | WO |