Claims
- 1. A method of increasing the nitrogen concentration of a polymeric-amine fuel and lubricant additive comprising:
- (a) providing a reactive polymer which has been conditioned to react with an amine;
- (b) reacting the reactive polymer of step (a) with from about 0.01 to about 0.99 molar equivalent of a polyamine having only one reactive amine for a period of from about 0.5 to about 15.0 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres to form a first reaction mass;
- (c) adding to said first reaction mass at least one additional polyamine having at least two primary amine moieties, in an amount equal to from about 0.01 to about 10.0 times the molar quantity of reactive polymer employed in step (b) to form a second reaction mass and reacting said second reaction mass for a period of from about 1 to about 15 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres;
- (d) distilling off any unreacted polyamine at a distillation temperature of below about 400.degree. F.; and,
- (e) treating said second reaction mass to recover the polymeric-amine products.
- 2. The method of claim 1 wherein the reactive polymer in step (a) is at least one polymer selected from the group consisting of:
- (a) polymeric halides;
- (b) polymeric anhydrides;
- (c) polymeric phenols; and,
- (d) a mixture of polymeric aldehydes and polymeric alcohols.
- 3. The method of claim 2 wherein the reactive polymer (a)-(d) is a polyolefinic or polyoxyalkyl reactive polymer.
- 4. The method of claim 3 wherein the polyolefin is polyisobutene.
- 5. The method of claim 2 wherein the polymeric halide is polyisobutene-chloride.
- 6. The method of claim 2 wherein the polymeric anhydride is polyolefinic or polyoxyalkyl succinic anhydride.
- 7. The method of claim 6 wherein the polyolefinic succinic anhydride is polyisobutene succinic anhydride.
- 8. The method according to claim 1 wherein said first reacting step is carried out for from about 0.5 to about 3 hours at a temperature of from about 175.degree. F. to about 360.degree. F. at a pressure of from about 1 to about 6 atmospheres and said second reacting step is carried out in the presence of a molar excess of amine in the range of from 3 to about 8 times the molar quantity of reactive polymer employed to form the first reaction mass and for from about 2 to about 5 hours at a temperature of from about 175.degree. F. to about 360.degree. F. at a pressure of from about 0 to about 6 atmospheres.
- 9. The method of claim 1 wherein any unreacted polyamine remaining in said second reaction mass after said distillation step is reacted with HCl to convert the unreacted polyamine to polyamine-HCl.
- 10. The method according to claim 1 wherein said first reacting step employs DMAPA and said second reacting step employs a mixture of DMAPA and EDA in a molar ratio of from about 1:10 to about 10:1.
- 11. A method of manufacturing a polymeric amine fuel or lubricant additive wherein said polymeric-amine fuel or lubricant additive is comprised of at least about 90% of a polymeric-amine having a maximum of one polymer chain per amine unit, the method comprising:
- (a) providing a reactive polymer which has been conditioned to react with an amine;
- (b) reacting the reactive polymer of step (a) with from about 0.01 to about 0.99 molar equivalent of a polyamine having only one reactive amine for a period of from about 0.5 to about 15.0 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres to form a first reaction mass;
- (c) adding to said first reaction mass at least one additional polyamine having at least two primary amine moieties, in an amount equal to from about 0.01 to about 10.0 times the molar quantity of reactive polymer employed in step (b) to form a second reaction mass and reacting said second reaction mass for a period of from about 1 to about 15 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres;
- (d) distilling off any unreacted polyamine at a distillation temperature of below about 400.degree. F.; and,
- (e) treating said second reaction mass to recover the polymeric-amine products.
- 12. A process for controlling cross linking and over reaction components produced during the manufacture of polymeric-amine fuel and lubricant additives said process comprising:
- (a) providing a reactive polymer which has been conditioned to react with an amine;
- (b) reacting the reactive polymer of step (a) with from about 0.01 to about 0.99 molar equivalent of a polyamine having only one reactive amine for a period of from about 0.5 to about 15.0 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres to form a first reaction mass;
- (c) adding to said first reaction mass at least one additional polyamine having at least two primary amine moieties, in an amount equal to from about 0.01 to about 10.0 times the molar quantity of reactive polymer employed in step (b) to form a second reaction mass and reacting said second reaction mass for a period of from about 1 to about 15 hours at a temperature of from about 75.degree. F. to about 410.degree. F. at a pressure of from about 0 to about 6 atmospheres;
- (d) distilling off any unreacted polyamine at a distillation temperature of below about 400.degree. F.; and,
- (e) treating said second reaction mass to recover the polymeric-amine products.
- 13. A polymeric-amine fuel or lubricant additive produced by the method of claim 11, wherein said polymeric-amine fuel or lubricant additive is comprised of at least about 90% of a polymeric-amine having a maximum of one polymer chain per amine unit.
- 14. The polymer-amine fuel or lubricant additive according to claim 13 further comprising one or more additional fuel or lubricant additive components selected from the group consisting of (i) a polymer of a C.sub.2 to C.sub.4 mono-olefin, (ii) a copolymer of a C.sub.2 to C.sub.4 mono-olefin, (iii) the corresponding hydrogenated polymer or copolymer, (iv) an oil soluble poly(oxyalkylene) alcohol, glycol or polyol or a mono or di ether thereof, which has the formula R.sub.1 --O--(R.sub.2 O).sub.n --R.sub.3 wherein R.sub.1 and R.sub.3 each independently is a hydrogen atom or an aliphatic, cycloaliphatic or mononuclear aromatic hydrocarbon group of up to 40 carbon atoms, R.sub.2 represents an alkaline group and n is an integer of at least 7, (v) a naphthenic or paraffinic oil having a viscosity of 100 C. of from about 2 to about 15 centistokes wherein the fuel or lubricant additive components (i)-(iv) are present in an amount of up to 600 ppmw.
- 15. The polymeric-amine fuel or lubricant additive according to claim 13 further comprising additional components selected from the group consisting of demulsifiers, corrosion inhibitors, and fuel stabilizers.
- 16. The polymeric-amine fuel or lubricant additive according to claim 13 further comprising other detergert based systems selected from polyalkyl amines, polyether amines, polyalkylsuccinimide, polyalkylaminophenol, and/or low molecular weight amines said other detergent based systems being included in the composition to enhance cleanliness, performance, and/or economics of the composition.
- 17. A method for controlling and reducing carburetor, fuel injector, intake valve and combustion chamber deposits in internal combustion engines comprising adding a polymeric-amine fuel or lubricant additive of any one of claims 13-16 to a fuel or lubricant for said internal combustion engine.
Parent Case Info
This is a continuation-in-part of Ser. No. 08/710,684, filed Sep. 23, 1996, which is a continuation-in-part of Ser. No. 08/356,700 filed Dec. 15, 1993, now U.S. Pat. No. 5,559,270.
US Referenced Citations (21)
Foreign Referenced Citations (2)
Number |
Date |
Country |
1083610 |
Aug 1966 |
GBX |
1419957 |
Jun 1973 |
GBX |
Continuation in Parts (2)
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Number |
Date |
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Parent |
710684 |
Sep 1996 |
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Parent |
356700 |
Dec 1994 |
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