The present disclosure relates to polymerisation processes for producing polyethers, to polyethers produced by the processes, to polyether stereocomplexes to polyurethanes comprising reaction products of isocyanates and polyethers, and to co-polymers comprising the polyethers.
Research on synthetic polysaccharides (i.e. ether linked poly carbohydrate derivatives) has been undertaken by Uryu et al. who reported on the cationic polymerisation of an array of anhydro-functionalised sugar-derivatives. Uryu et al. (Journal of Polymer Science: Polymer Letters Volume 17, Issue 10 (October 1979) Pages 673-678 “Cationic, ring-opening polymerization of 3,5-anhydro-1,2-O-isopropylidene-α-D-xylofuranose”; Die Makronmolekulare Chemie Volume 185, Issue 10 (October 1984) Pages 2099-2107) described a Lewis acid (e.g. BF3·OEt2 and PF5) catalysed polymerisation of acetal protected D xylose in dichloromethane. The polymerisation proceeded under high vacuum to form a polymer of up to 15,800 g mol−1 but with no demonstrable control over molecular weight. Propagation was determined to occur exclusively via a trialkyloxonium ion. Deprotection of the acetal group was achieved under acidic conditions although the deprotected polymer was characterised only by NMR.
Polyethers and especially polyether glycols have many interesting and useful properties. Polyethers are generally more stable than carbonyl containing analogues because of the reduced polarity about the polymer linkages. Consequently, they find applications in thermally active environments. Polyethers (with terminal and other hydroxyl groups) are feedstocks for polyurethanes and may provide polyurethanes with useful properties.
However, there have been problems in the past in providing polyethers with controlled chemical and physical properties and it would be advantageous to provide processes for producing polyethers that give more control of the chemical and physical properties of the resulting polyethers.
It is an aim of the present disclosure to address this issue.
In a first aspect there is accordingly provided a polymerisation process, the process comprising the steps of:
The process of the present disclosure is particularly advantageous in that it provides greatly improved control over the polymerisation process allowing tuning of the chemical and physical properties of the product. In particular, the process of the present disclosure may provide improved control over the hydroxyl content, molecular weight and length of the polyether block.
Optionally the oxetane derivative of a monosaccharide is an oxetane derivative of a pentose, optionally an oxetane derivative of an aldopentose, and optionally an oxetane derivative of xylose.
The pentose may comprise an L-pentose, optionally L-xylose. Alternatively, or additionally (e.g. if there are two pentoses used in the process), the pentose may comprise an R-pentose, optionally R-xylose.
The monosaccharide may comprise a hexose derivative, optionally galactose or a galactose derivative, optionally galactal or a galactal derivative.
Advantageously, the process may be performed with little or no solvent, allowing greater control and more efficient use of the process. In some embodiments the reaction mixture may contain substantially no deliberately added solvent.
Thus, the reaction mixture may comprise 100 mol % to 50 mol %, optionally 100 mol % to 53 mol %, optionally 100 mol % to 58 mol % oxetane derivative of the monosaccharide (optionally the pentose).
A further advantage of the present disclosure is that it does not require vacuum conditions and may be performed for example at a pressure of 50 kPa or greater, optionally at substantially atmospheric pressure.
The reaction may be performed at a reaction temperature in the range 90° C. to 195° C., optionally 93° C. to 195° C., 96° C. to 195° C., 99° C. to 195° C., 103° C. to 195° C., 107° C. to 195° C., 113° C. to 195° C., 115° C. to 195° C., 117° C. to 195° C.
The process may further comprise performing the reaction for a reaction time in the range 1 hour to 24 hours.
Control of the process may be further improved by adjusting the ratio of initiator and starting material(s). Thus, the molar ratio of the oxetane derivative of the pentose to the anionic initiator may in the range 10:1 to 400:1, optionally 10:1 to 275:1, optionally 10:1 to 250:1.
In some embodiments, the anionic initiator may comprise triazabicyclodecene.
Examples of other initiators include metal alkoxides, metal hydroxide, amides, silanoates depending upon the cation and substituents selected. For example, the initiator may comprise aluminium tris isopropoxide or lanthanide alkoxide. Other possible initiators include precursors of metal alkoxides (e.g. organometallic compounds that may hydrolyse in situ due to residual moisture or sugar diol in the reaction mixture).
Thus, in some embodiments the anionic initiator may comprise a metal alkoxide and/or a metal amine, optionally a sodium or potassium alkoxide, optionally sodium or potassium butoxide.
If metal cations are present in the reaction mixture (e.g. from the counter ions of the anionic initiator) optionally the reaction mixture may further comprise a binding agent for metal cations to further improve control of the process. Examples of binding agents for metal cations comprise one or more crown ethers. Suitable crown ethers may be 18-crown-6 (e.g. for potassium cations), 15-crown-5 (e.g. for sodium cations), and 12-crown-4 (e.g. for lithium cations).
The oxetane derivative of the pentose is optionally synthesised from a protected pentose. Thus, the oxetane derivative of the pentose may be an oxetane derivative of a 1,2-O-isopropylidene protected pentose, optionally an oxetane derivative of 1,2-O-isopropylidene-xylofuranose.
In some embodiments, the oxetane derivative of a pentose may be provided by the steps of:
Suitably, the anionic initiator may have a linear or branched structure which is advantageous because it allows the polymer to be linear or branched. Control of the linear or branched structure of the polymer as produced by the process advantageously allows still further control over the properties of the product.
Polyethers obtainable by the process of the first aspect of the present disclosure have interesting and useful properties including those polyethers that may be formed of L pentoses and/or a mixture of L and R pentoses.
The oxetane derivative of a hexose may comprise a compound of formula
wherein R is selected from H, OR′, C1-8 alkyl, C3-7 alkenyl, C2-7 alkynyl, C5-20 aryl, C3-10 cycloalkyl, C3-10 cycloalkenyl, C3-10 cycloalkynyl, C3-20 heterocyclyl, C3-20 heteroaryl; R′ is selected from H, C1-8 alkyl, C3_7 alkenyl, C2-7 alkynyl, C5-20 aryl, C3-10 cycloalkyl, C3-10 cycloalkenyl, C3-10 cycloalkynyl, C3-20 heterocyclyl, C3-20 heteroaryl.
In a second aspect, the present disclosure provides a polyether (suitably a linear or branched polyether) of formula:
wherein n and m are independently 3 to 3500, and
R and R′, or R1 and R2, or R3 and R4 may be bonded to a divalent group selected from —OP(R7)O— or —OB(R7)O— so that the polyether may be of formula:
wherein each R7 is independently selected from H, C1-8 alkyl, C5-20 aryl, C3-10 cycloalkyl, C3-20 heterocyclyl, and C3-20 heteroaryl, and each n is 3 to 3500.
In a third aspect, the present disclosure provides a polyether stereocomplex (suitably a linear or branched polyether stereocomplex) comprising polyethers of formula
wherein n and m are independently 3 to 3500, and
Polyethers of the present disclosure (which may have varying amounts/numbers of hydroxyl groups depending on the control of process conditions) have many uses.
Thus, in a fourth aspect, there is provided a polyurethane comprising a reaction product of an isocyanate and a polyether according to the second aspect, and/or a polyether stereocomplex according to the third aspect.
In a fifth aspect, the present disclosure provides a polyurethane according to the fourth aspect and its use as an adhesive, or as a coating.
In a sixth aspect the present disclosure provides a compound of formula
wherein R is selected from H, OR′, C1-8 alkyl, C3-7 alkenyl, C2-7 alkynyl, C5-20 aryl, C3-10 cycloalkyl, C3-10 cycloalkenyl, C3-10 cycloalkynyl, C3-20 heterocyclyl, C3-20 heteroaryl; R′ is selected from H, C1_8 alkyl, C3_7 alkenyl, C2-7 alkynyl, C5-20 aryl, C3-10 cycloalkyl, C3-10 cycloalkenyl, C3-10 cycloalkynyl, C3-20 heterocyclyl, C3-20 heteroaryl. The compound may be galactal oxetane ((1R,6R)-2,7-dioxabicyclo[4.2.0]oct-4-ene).
Further particular and preferred aspects are set out in the accompanying independent and dependent claims. Features of the dependent claims may be combined with features of the independent claims as appropriate, and in combinations other than those explicitly set out in the claims, as supported by the description.
Embodiments of the present disclosure will now be described further, with reference to the accompanying drawings, in which:
1H NMR spectra (400 MHz, CDCl3, 1.00-6.60 ppm) of a) D-Ox, b) poly(D-Ox) or poly (L-Ox) and c) poly(D-Ox/L-Ox).
1H NMR spectrum (400 MHz, CDCl3, 1.20-6.20 ppm) of block-poly (D-Ox/L-Ox).
1H homonuclear decoupled NMR spectrum of (a) poly (D-Ox) (Mn,sec=9100, ÐM=1.16), (b) 50:50 poly (D-1/L-1) (Mn,sec=9300, ÐM=1.17) and (c) block poly (D-Ox/L-Ox) (Mn,sec=5300, ÐM=1.50) irradiated at 6=4.62 ppm.
The present disclosure deals with embodiments of polyethers produced from oxetane derivatives of xylose and galactal.
3,5-anhydro-1,2-O-isopropylidene-α-D-xylofuranose (D-Ox)
The starting point for the formation of the oxetane derivative was acetal protected xylose:
The present disclosure relates to work on the development of a highly-regioselective, anionic homopolymerisation of D-Ox to give control over molecular weight under a simple reaction setup (Scheme 1) and to stereocomplexes formed from D Ox and the L form, L Ox.
Poly (D-Ox) was found to be thermally robust (Td,onset˜316° C.) and highly crystalline (Tm˜271° C., Tg=128° C.). The impacts of deprotection were studied, with the occurrence of reversible cross-linking detected by GPC. Finally, the effects of tacticity were investigated through L-Ox polymerisations. This includes the synthesis of amorphous atactic poly (D/L-Ox) (Tg 128° C.), and study of the effects of blends of poly (D-Ox) and poly (L-Ox); resulting in the formation of a stereocomplex (Tm=288° C.).
Following protection of the a,b positions, syntheses of D-Ox may involve transformation of the primary hydroxyl into a leaving group (e.g. halide or tosylate) followed by cyclisation incurred through Brønsted base activation of the secondary hydroxyl. Protection of the a,b positions was performed in accordance with Scheme 2. Reaction of D-xylose in the presence of H2SO4 and acetone forms the di-protected derivative which, following partial neutralisation, undergoes graded hydrolysis to the a,b-protected substrate, 1,2-O-isopropylidene-D-xylofuranose (IPXF). Isolation through aqueous extraction followed by successive washes with DCM, yields IPXF in 97% yield.
Two routes were explored for the cyclisation. Firstly, iodination via an Appel reaction of the primary hydroxyl, formed iodo adduct X, in 86% yield following isolation by column chromatography. Alternatively, tosylation of the primary hydroxyl gives tosyl ester Y in 74% yield without use of a column, thereby improving scalability. Cyclisation of either adduct proceeds quantitatively in the presence of excess KOMe. An aqueous workup followed by distillation over CaH2 gives D-Ox of suitable purity for polymerisation, in 73% yield. An otherwise identical procedure starting from L-xylose yields L-Ox in 74% yield. It is also possible to the synthesise the oxetane in one pot using either leaving group strategy however isolation requires a column so is less practical for scale up.
The homopolymerisation of D-Ox was investigated. In view of sustainability, a solvent-free polymerisation was first examined. Anionic initiators were investigated, namely, KOtBu, KOEt, NaOMe, NaOtBu, TBD and SnOct2). These anionic initiators have proven to improve control over the polymerisation (as compared with cationic initiators) and simplify experimental setup (e.g. avoid the use of in-situ high vacuum). Results are presented in Table 1. No activity for the polymerisation was observed at room temperature with KOtBu at [D-Ox]0:[KOtBu]0 loadings of 20:1 after 17 h (Table 1 entry 1). Increasing the temperature to 120° C. resulted in 18% conversion after 3 h, while a reaction performed at 150° C. gave 97% conversion (Table 1, entries 2 and 3, respectively). Subsequent experiments, with varied KOtBu loadings, showed that molecular weights, as determined by Mn,SEC, were in reasonable agreement with Mn,theo (Table 1, entries 3-7) and indicated good control (ÐM=1.29-30).
Reactions carried out in neat D-Ox with initiators dosed as stock solutions unless otherwise stated. [a] Calculated by the relative integration of the anomeric protons in D-Ox (6=6.27 ppm (d, J=3.7 Hz)) and poly(D-Ox) (6=5.88 ppm (d, J=3.5 Hz)). [b] Calculated by SEC relative to a polystyrene standard using a THF eluent; ÐM=Mw/Mn as determined by SEC. [c] Initiator dosed as solid. [d] Calculated as Mr(tBuOH)+(Mr(D-Ox)×[D-Ox]0/[KOtBu]0×conv/100%). [e] Reaction carried out in presence of 18-crown-6; [KOtBu]0:[18-crown-6]0=1:1. [f][D-Ox]0=4.0 mol L−1 in σ-Cl2Ph. [g] Reaction carried out in presence of 4-MeBnOH, [D-Ox]0:[4-MeBnOH]0=100:1. [h] Calculated as Mr(4-MeBnOH)+(Mr (D-Ox)×[D-Ox]0/[4-MeBnOH]0×conv/100%). [i] Mr(EtOH)+(Mr(D-Ox)×[D-Ox]0/[KOEt]0×conv/100%). [j] HCCl3—, THF- and DMSO-insoluble solid residue formed [k] Reaction carried out in presence of 15-crown-5; [KOtBu]0:[15-crown-5]0=1:1. [l] Reaction carried out with L-Ox. [m] Reaction carried out with [D-Ox]0:[L-Ox]0=9:1. [n] Reaction carried out with [D-Ox]0:[L-Ox]0=7:3. [o] Reaction carried out with [D-Ox]0:[L-Ox]0=1:1.
If the reaction is conducted on a small scale, conveniently (especially for higher loadings e.g. 10:1 or 20:1), KOtBu may be added as a solid. For lower loadings (e.g. 50:1, 100:1, 200:1), KOtBu may be added as a 0.5 M solution in THF. The solvent may be evaporated over stirring under Argon.
Polymerisations were conducted in the presence of 18-crown-6. Without wishing to be bound, 18-crown-6 may abstract K+ from the growing polymer chain thereby exposing the propagating alkoxide to enhance activity. At 120° C. with [KOtBu]0: [18-crown-6]0 loadings of 1:1, improved conversions were observed with a concurrent narrowing of ÐM (1.11-1.19, Table 1, entries 8-10). Variation of the KOtBu loading gave good molecular weight control with Mn,SEC values of up to 14500 g mol−1 (ÐM=1.18) obtained after 22 h with a [D-Ox]0:[KOtBu]0:[18-crown-6]0 feed ratio of 200:1:1 (Table 1, entry 9). Further reduction in the KOtBu loading to 400:1 resulted in poor conversion of D-Ox, possibly as a result of residual monomer impurities leading to chain termination (Table 1, entry 10). Generally, non-quantitative conversions (<77%) were obtained, consistent with the low strain of the monomer. Moreover, the rate of the reaction is progressively slowed due to solidification of the reaction mixture prior to completion, which may limit conversions. A reaction performed at [D-Ox]0=4.0 mol L−1 in ortho-dichlorobenzene however, gave only 4% conversion of D-Ox after 70 h, Table 1, entry 11), again in agreement with the low favourability of the polymerisation due to low monomer strain. Reactions performed with Sn(Oct)2 and TBD in the presence of 4-MeBnOH both failed to induce propagation at 120° C., with only 1% conversion obtained (Table 1, entries 12 and 14, respectively). Increasing the reaction temperature to 180° C. also failed to yield polymer, with minimal conversion observed with Sn(Oct)2, while TBD gave 18% conversion with the isolated product being oligomeric (Mn,sec<1000 g mol−1, Table 1, entries 13 and 15 respectively).
Next, NaOMe and NaOtBu were investigated as initiators. A polymerisation performed at 150° C. with [D-Ox]0:[NaOMe]0 loadings of 20:1 failed to give any D-Ox conversion (Table 1, entry 17). Under analogous conditions using NaOtBu, a THF, HCCl3 and DMSO-insoluble residue was formed suggesting polymerisation had occurred but with significant cross-linking of the polyether chains (Table 1, entry 18). Finally, a polymerisation performed in the presence of 15-crown-5 at a [D-Ox]0:[NaOtBu]0:[15-crown-5]0 feed ratio of 100:1:1 gave 28% conversion of D-Ox after 17 h to yield poly (D-Ox) of 7300 g mol−1 with narrow dispersity ÐM (1.24) (Table 1, entry 18).
The polymerisation of L-Ox was investigated. The polymerisation proceeded well at [L-Ox]:[KOtBu]:[CE] loadings of 100:1:1 to yield polymer of comparable molecular weight (Mn,SEC=9800 g mol−1) and ÐM (1.19) to that obtained with D-Ox (Table 1, entry 19).
Random copolymerisations were also carried out at 120° C. with [D-Ox]0:[L-Ox]0:[KOtBu]0:[18-crown-6]0 loadings of 90:10:1:1, 70:30:1:1 and 50:50:1:1 (Table 1, entries 20-23). The reactions proceeded as expected in each case, albeit without solidification of the reaction mixtures, suggesting significant alteration of the physical properties of the copolymers.
1H and 1H {13C} NMR spectroscopy indicated that polymerisation of Ox using KOtBu and 18-crown-6 and NaOtBu/15-crown-5 is ring-selective and highly regioregular (
Through comparison of the 1H spectra of Ox and poly(Ox), the most significant ppm shift of protons corresponds to environments e-c, indicating a substantial conformational change across the oxetane moiety (Δppm c=1.35, Δppm d=0.83 and Δppm e=0.85 and 0.65 ppm) and suggestive of exclusive opening across the ring.
Due to the asymmetry of the oxetane, cleavage may form either a primary or secondary alkoxide, which, upon propagation, may incur head-to-tail (HT), tail-to-tail (TT) or head-head (HH) linkages. 1H {13C} NMR spectroscopy reveals the presence of only one major resonance per environment, which is inconsistent with TT or HH configurations, as the presence of either linkage would necessitate the occurrence of the other.
Kinetic experiments were conducted in parallel with KOtBu at [KOtBu]0:[D-Ox]0 loadings of 20:1 at 150° C. The polymerisation proceeded rapidly with 97% conversion after 3 h (
Initial rate plots show the polymerisation is pseudo first order in monomer concentration (
A polymerisation at [D-Ox]:[KOtBu] loadings of 20:1 at 150° C. (Scheme 4) was performed. Following addition of L-Ox after 6 h (20:1 ratio relative to [KOtBu]0), 61% conversion was obtained indicating at least 11% of the L-Ox had been incorporated into the polymer. SEC analysis revealed a broad ÐM (1.50) and the presence of a low Mn shoulder suggestive of a degree of homopolymerisation of L-Ox. 1H DOSY NMR spectroscopy confirmed incorporation of both oxetane enantiomers within the same polymer chains.
Qualitative analysis of the 1H NMR spectrum of block poly(D-Ox/L-Ox) reveals broadening of resonances as compared with the homopolymers, although to a lesser extent than for poly (D-Ox/L-Ox) (
The thermal properties of homo and copolymers were investigated by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC).
TGA indicated that all polyethers had a Td,onset above 300° C., with each exhibiting only a single degradation regime (
DSC revealed significant differences between the homopolymers and copolymer (
Deprotection of the acetal group was carried out by acid hydrolysis. Reaction of a DCM: 80% aq. TFA solution of poly(D-Ox) at 0° C. yielded 85% deprotected polymer, poly (D-Ox2), after 8 h. The reaction was monitored by 1H NMR spectroscopy which revealed the isomerisation of anomeric position upon deprotection. Anomers were assigned based on the 1H {13C} HSQC spectra, which, β configurations occur at lower 1H {13C} shifts.
Deprotected samples were found to be insoluble in THF and HCCl3, and soluble with heating in DMSO and DMF. In addition, samples became fully insoluble in THF, HCCl3, DMSO, DMF and H2O after 2 months on the benchtop, suggesting the formation of an extended hydrogen-bond network. Once deprotected, the OH groups may be amenable to further functionalisation.
85% deprotected polymer exhibiting a Td,onset of around 145° C. (−170° C. with respect to poly (D-Ox)). The degradation event also became ill-defined with significant broadening of the mass loss transition. Additionally, no Tg or crystallinity was observed with 41% and 85% deprotected samples.
Wide-angle-X-Ray (WAX) characterisation of poly (D-Ox), poly (L-Ox), poly (D-Ox/L-Ox) and 63% deprotected poly (D-Ox) showed similar scattering profiles of poly (D-Ox) and poly (L-Ox) (
Poly (D-Ox/L-Ox) showed a significantly altered WAX profile as compared with the homopolymers (
WAX analysis of 63% deprotected poly (D-Ox) showed loss of crystallinity at Q values between 7.5-15 (
Stereocomplexes were prepared by dissolving samples of poly (L-Ox) (Mn,SEC=9400 g mol−1, ÐM=1.29) and poly (D-Ox) (Mn,SEC=9100 g mol−1, ÐM=1.25) in HCCl3 and mixing the appropriate amounts to give 50:50 and 75:25 (poly (L-Ox): poly (D-Ox)) blends. Once mixed, the HCCl3 solution was evaporated over an air stream. The blends were then left to dry in-vacuo at 80° C. overnight.
DSC was used to assess stereocomplexation. Values discussed below were taken from the second heating cycle, unless stated otherwise. At a scan rate of 20° C. min−1 the 50:50 blend exhibited an increased Tm, as compared with the homopolymers (288-289° C. and 271-282° C., respectively), diagnostic of a degree of stereocomplexation (
Td,onset, Td5 and Td,max values were comparable to that of the homopolymers (see Table 2).
TGA measured under Ar at heating rate of 10° C. min−1. [a] Prepared by evaporation of HCCl3 over an air stream. [b] Bracketed value taken from shoulder of derivative of mass loss.
Comparison of the WAX profiles of the 50:50 and 75:25 blends with the homopolymers shows crystallinity is lost as the stoichiometries of poly (D-Ox) and poly (L-Ox) become equivalent (
Tri-O-acetyl-D-galactal (Carbosynth) may also being used as a synthetic precursor to form an oxetane monomer, for subsequent anionic initiation ring opening polymerisation of the oxetane moiety of the oxetane derivative. The method may start with a Ferrier rearrangement of 3,4,6-tri-O-acetyl-D-galactal using BF3-EtO2 as the catalyst and triethylsilane as the nucleophile to form 4.2 which is then de-protected using sodium methoxide under Zemplén conditions to afford 4.3 (Scheme 5).
Scheme 5. Synthetic pathway for the preparation of bicyclic oxetane with unsaturation (4-5) from tri-O-acetyl-D-galactal.
Tosyl chloride was chosen to preferentially add to the primary alcohol group of the sugar molecule 4.3 in order to form the mono-substituted compound, 4.4.
The cyclisation of the tosylated sugar molecules to give the oxetane proceeded using KOMe. The presence of the unsaturation provides a handle for post-polymerisation of a resulting polyether.
A solution of tri-O-acetyl-D-galactal (3.00 g, 11.0 mmol, 1.0 equiv.) in anhydrous DCM (25 mL) was cooled to 0° C., under argon, and treated with triethylsilane (2.11 mL, 13.2 mmol, 1.2 equiv.), followed by BF3·OEt2 (ca. 48%, BF3) (1.38 mL, 11.0 mmol, 1.0 equiv.). The reaction was then stirred at 0° C. for 3 h. Once complete the reaction was quenched with NaHCO3 (1 mol dm−3, 50 mL) and the organic phase was extracted using DCM (2×50 mL), washed with brine (50 mL) and water (2×50 mL), dried over MgSO4, and the solvent was then evaporated in vacuo to yield a pale yellow oil, which was used directly in the next reaction without further purification (2.29 g, 96.2%).
δH (400 MHz; chloroform-d): δ 6.05 (HC═CH, dddd, 1H, JHH=10.2, 3.6, 1.7, 0.5 Hz), 5.95 (HC═CH, dddd, 1H, JHH=10.0, 5.4, 2.2, 2.2 Hz), 5.05 (CHOAc, 1H, ddd, JHH=4.8, 2.3, 2.3 Hz), 4.28 (OCH2, 1H, ddd, JHH=17.3, 3.6, 1.9 Hz), 4.21-4.10 (CH2OAc, OCH2, 3H, m), 3.83 (OCHCH2, 1H, ddd, JHH=7.5, 5.2, 2.4 Hz, 1H), 2.03 (CH3COO, 3H, s), 2.02 (CH3COO, 3H, s) ppm.
δc (101 MHz; chloroform-d): 170.71 (OCOCH3), 170.47 (OCOCH3), 132.36 (C═C), 122.16 (C═C), 73.77 (OCHCH2), 65.73 (OCH2), 64.31 (CHOAc), 63.30, (CH2OAc) 20.90 (OCOCH3), 20.81 (OCOCH3) ppm.
A solution of ((2R,3R)-3-acetoxy-3,6-dihydro-2H-pyran-2-yl)methyl acetate (2.28 g, 10.6 mmol, 1.0 eqiv.) in dry methanol (35 mL) was treated with a solution of NaOMe (0.098 g, 1.06 mmol, 0.1 equiv.) in dry methanol (2 mL) under argon and stirred at room temperature for 3 h. Once complete, ammonium chloride (0.114 g, 2.13 mmol, 0.2 equiv.) was added to the reaction and stirred for 15 mins. The reaction mixture was diluted with DCM (50 mL), the solids were removed by filtration, and the resultant filtrate was concentrated in vacuo to yield a pale yellow oil (1.39 g, 99.6%).
An alternative synthesis is as follows.
A solution of ((2R,3R)-3-acetoxy-3,6-dihydro-2H-pyran-2-yl)methyl acetate (3.77 g, 17.5 mmol, 1.0 equiv.) in anhydrous methanol (30 mL) was treated with a solution of NaOMe (0.095 g, 1.75 mmol, 0.1 equiv.) in anhydrous methanol (2 mL) under argon and stirred at room temperature for 3 h. Once complete, ammonium chloride (0.188 g, 3.52 mmol, 0.2 equiv.) was added to the reaction and stirred for 15 mins. The reaction mixture was concentrated in vacuo, and then diluted with chloroform (60 mL), the resultant precipitate was removed by filtration, and the filtrate was concentrated in vacuo to yield an off-white solid (2.25 g, 99%).
The hydroxy groups of the deprotected polyether were demonstrated to be amenable to functionalisation: reaction of 25% deprotected poly (D-Ox) with chlorodiphenylphosphine in the presence of triethylamine and 4-dimethylaminepyridine yielded phosphorylated polymer, poly (D-Ox-P). SEC analysis indicated that the polymer remained intact following functionalisation. 1H, 1H-31P{1H} HMBC and 1H DOSY NMR spectroscopy confirmed the incorporation of the P moiety within the polymer chains. 31P NMR spectroscopy also revealed that the phosphorous had oxidized during functionalisation likely as result of the presence of residual moisture in the 25% deprotected poly (D-Ox) sample. No Tg or Tm were detected for poly (D-Ox-P) by DSC.
The synthesis of a branched polyol (poly(branched oxetane)) was carried using an anionic initiator in the presence of pentaerythritol. The reaction was performed in air using a mechanical stirrer on a 40 g scale of oxetane. Reaction progress was monitored by 1H NMR spectroscopy. Once the viscosity of the reaction mixture prevented efficient mixing, the reaction vessel was cooled to room temperature. The poly(branched oxetane) was characterised by 1H NMR spectroscopy, SEC (Mn,SEC=4200 g mol−1, ÐM=1.68), FTIR, TGA (Td,onset=188; Td5=222° C.; Td,max=341° C. with 8% char remaining at 600° C.) and DSC (Tg=105° C., Tm not observed). Hydroxyl numbers were determined by titration and 31P NMR spectroscopy (2.43-2.47 mmols of OH per gram of poly(branched oxetane), corresponding to 136-137 mg KOH/g of polyol).
Polyurethanes were synthesised using three diisocyanates, namely, poly(methylene diisocyanate) (poly(MDI), 4,4′-methylene diisocyanate (MDI) and isophorone diisoycanate (IDI) (Table 3). Reactions were initially trialled in DMF (Table 3, entry 1), however due to the poor solubility of poly(branched oxetane), further reactions were performed in a DMSO:pyridine mix (3:1) which was found to solubilise the polyol upon heating (Table 3, entries 2-6). Addition of poly(MDI) resulted in the immediate formation of a brown precipitate, presumed to be a polyurethane (Table 3, entry 1). However, solution state analysis of the precipitate was not possible due to insolubility of the solid in common organic solvents (DMF, THF, DCM, MeOH). Reactions performed with 4,4′-methylenediisocyanate (MDI) and isophorone (IDI) proceeded with a significant increase in viscosity of the reaction solution (Table 3, entries 2-4). 1H NMR spectroscopic analysis indicated significant resonant broadening (
Table 3. Synthesis of polyurethanes. Reactions performed with 0.250 g of poly(branched oxetane) at 80° C. with 0.5 equivalent of diisocyanate and 0.2 equivalent of base. Reactions quenched with MeOH after 16 h. [a] Determined by SEC relative to a polymethylmethacrylate standard using a DMF eluent; ÐM=Mw/Mn as determined by SEC. [ ]b] residue insoluble in DMF and THF.
DSC collected at 20° C. min−1 with a first cooling and second heating cycle under argon of poly(branched oxetane) gave Tg=105° C., Tm not observed.
TGA of poly(branched oxetane) determined that Td,onset=188; Td5=222° C.; Td,max=341° C. with 8% char remaining at 600° C.
All publications mentioned in the above specification are herein incorporated by reference. Although illustrative embodiments of the present disclosure have been disclosed in detail herein, with reference to the accompanying drawings, it is understood that the present disclosure is not limited to the precise embodiment and that various changes and modifications can be effected therein by one skilled in the art without departing from the scope of the present disclosure as defined by the appended claims and their equivalents.
The disclosures of the published documents referred to herein are incorporated by reference in their entirety.
This application claims the priority of GB2012564.7 filed on 12 Aug. 2020, the entire contents of which are hereby incorporated by reference.
Although illustrative embodiments of the present disclosure have been disclosed in detail herein, with reference to the accompanying drawings, it is understood that the present disclosure is not limited to the precise embodiment and that various changes and modifications can be effected therein by one skilled in the art without departing from the scope of the present disclosure as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2012564.7 | Aug 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2021/052082 | 8/11/2021 | WO |