Claims
- 1. In a process for producing a non-woven fabric wherein a non-woven fibrous web is impregnated with an aqueous binding agent dispersion suitable for use in the production of non-woven fabrics and containing a non-ionic and/or an anionic dispersing agent and a coagulation agent, the improvement which comprises employing as the coagulation agent a polyurethane having a weight average molecular weight from 500 to 20,000 which is the reaction product of
- (i) a polyoxyalkylated aliphatic amine containing d nitrogen atoms, where d is 1 to 5, and where d is greater than 1, each nitrogen atom is connected with the next by a (C.sub.2-4)alkylene moiety and from d+1 to d+2 polyoxy(C.sub.2-4)alkylene units, with the proviso that the molecule contains C.sub.2 oxyalkylene units and C.sub.3 and/or C.sub.4 oxyalkylene units with the C.sub.3 and/or C.sub.4 units forming the majority of oxyalkylene units, and with the further proviso that when the number of polyoxyalkylene units is d+1, the other group bound to a nitrogen atom is a (C.sub.1-6) alkyl group, and
- (ii) from 0.1 mols to 2 mols per mol of (i) but not exceeding the stoichiometric amount of a polyisocyanate,
- which reaction product is optionally in quaternized form and, is present in an amount of from 0.5 to 50 parts by weight per 100 parts of binder solids, followed by drying the web.
- 2. A process according to claim 1, in which each polyoxyalkylene unit solely contains a mixture of two and three carbon-containing oxyalkylenes with a preponderance of the latter.
- 3. A process according to claim 1, in which the amine is a mono- or diamine.
- 4. A process according to claim 3, in which the amine is a monoamine.
- 5. A process according to claim 2, in which the amine is a monoamine.
- 6. A process according to claim 1, in which the polyurethane is the reaction product of an amine of formula I ##STR9## wherein the sum of x+y+z is 9 to 45 and the sum of a+b+c+p+q+r is 6 to 30 whereby ##EQU2## is 0.6 to 0.9 and each of x, y and z is a whole number .gtoreq.1 and each of a, b, c, p, q and r is a whole number .gtoreq.0, and 0.2 to 1.5 mols per mol of amine of an aliphatic, cycloaliphatic or aromatic diisocyanate, which product is optionally in quarternized form.
- 7. A process according to claim 6, in which the sum of x+y+z is 12 to 36.
- 8. A process according to claim 6, in which the sum of a+b+c+p+q+r is 10 to 28.
- 9. A process according to claim 8, in which the sum of p+q+r is greater than the sum of a+b+c.
- 10. A process according to claim 9, in which the sum of a+b+c is 0 to 3.
- 11. A process according to claim 6, in which the sum of x+y+z is 14 to 20.
- 12. A process according to claim 6, in which the diisocyanate is toluene diisocyanate, hexylenediisocyanate or cyclohexylenediisocyanate.
- 13. A process according to claim 6, in which the diisocyanate is employed in an amount of from 0.5 to 1.5 mols.
- 14. In an aqueous binder dispersion containing a binding agent suitable for use in the production of nonwoven fabrics, a non-ionic and/or an anionic dispersing agent and a coagulation agent, the improvement wherein the coagulation agent is present in an amount of from 0.5 to 50 parts per 100 parts of binder solids and is a polyurethane having a weight average molecular weight of from 500 to 20,000 which is the reaction product of
- (i) a polyoxyalkylated aliphatic amine containing d nitrogen atoms, where d is 1 to 5, and where d is greater than 1, each nitrogen atom is connected with the next by a (C.sub.2-4)alkylene moiety and from d+1 to d+2 polyoxy(C.sub.2-4)alkylene units, with the proviso that the molecule contains C.sub.2 oxyalkylene units and C.sub.3 and/or C.sub.4 oxyalkylene units with the C.sub.3 and/or C.sub.4 units forming the majority of oxyalkylene units, and with the further proviso that when the number of polyoxyalkylene units is d+1, the other group bound to a nitrogen atom is a (C.sub.1-6) alkyl group and
- (ii) from 0.1 mols to 2 mols per mol of (i) but not exceeding the stoichiometric amount of a polyisocyanate,
- which reaction product is optionally in quaternized form.
- 15. An aqueous binder dispersion according to claim 14 in which the polyurethane is the reaction product of an amine of formula I ##STR10## wherein the sum of x+y+z is 9 to 45 and the sum of a+b+c+p+q+r is 6 to 30 whereby ##EQU3## is 0.6 to 0.9 and each of x, y and z is a whole number .gtoreq.1 and each of a, b, c, p, q and r is a whole number .gtoreq.0, and 0.2 to 1.5 mols of an aliphatic, cycloaliphatic or aromatic diisocyanate.
- 16. An aqueous binding dispersion according to claim 14, in which the amount of polyurethane is from 1 to 50 parts per 100 parts of binder solids.
- 17. A coagulation agent which is the reaction product of
- (i) an amine of formula I ##STR11## wherein the sum of x+y+z is 9 to 45 and the sum of a+b+c+p+q+r is 6 to 30 whereby ##EQU4## is 0.6 to 0.9 and each of x, y and z is a whole number .gtoreq.1 and each of a, b, c, p, q and r is a whole number .gtoreq.0, and 0.2 to 1.5 mols of an aliphatic, cycloaliphatic or aromatic diisocyanate.
- 18. A coagulation agent according to claim 17, in which the sum of x+y+z is 12 to 36, and in which the sum of a+b+c+p+q+r is 10 to 28.
- 19. A coagulation agent according to claim 18, in which the sum of a+b+c is from 0 to 3.
- 20. A coagulation agent according to claim 18, in which the sum of x+y+z is 14 to 20.
- 21. A coagulation agent according to claim 20, in which the sum of x+y+z is 16, the sum of p+q+r is 10 and each of a, b and c is 0.
- 22. A coagulation agent according to claim 17, in which the amine is reacted with toluene diisocyanate.
- 23. A process according to claim 1 wherein the polyurethane reaction product is present in the dispersion in an amount effective to form a coagulate with the binder at a temperature below the wet bulb temperature of the impregnated web during the drying step.
- 24. A process according to claim 1 wherein the polyisocyanate is a di- or triisocyanate.
- 25. A process according to claim 23 wherein the binding agent is natural latex or a homo- or copolymer of butadiene, styrene, acrylonitrile, isobutylene, vinyl acetate, vinyl propionate, a vinyl halide, vinylidene chloride, methyl acrylate, butyl acrylate, a methylacrylic acid ester, methylene-bis-acrylic amide or N-methyl-1-acrylamide.
- 26. A process according to claim 6 wherein the polyurethane reaction product is present in the dispersion in an amount effective to form a coagulate with the binder at a temperature below the wet bulb temperature of the impregnated web during the drying step.
- 27. A process according to claim 26 wherein the diisocyanate contains up to 9 carbon atoms.
- 28. A process according to claim 23 wherein the coagulate is formed at a temperature above room temperature but not above 60.degree. C.
- 29. A process according to claim 26 wherein the coagulate is formed at a temperature above room temperature but not above 60.degree. C.
- 30. A process according to claim 23 wherein drying is effected in an atmosphere having a temperature of 120.degree. to 160.degree. C.
- 31. A process according to claim 26 wherein drying is effected in an atmosphere having a temperature of 120.degree. to 160.degree. C.
- 32. A composition according to claim 14 in which the amount of polyurethane reaction product is an amount effective to form a coagulate with the binder at a temperature above room temperature but not above 60.degree. C.
- 33. A composition according to claim 15 in which the amount of polyurethane reaction product is an amount effective to form a coagulate with the binder at a temperature above room temperature but not above 60.degree. C.
- 34. A composition according to claim 33 wherein the diisocyanate contains up to 9 carbon atoms.
- 35. A composition according to claim 34 wherein the diisocyanate is toluene diisocyanate, hexylene diisocyanate or cyclohexylene diisocyanate.
- 36. A process according to claim 4 wherein the binding agent is natural latex or a homo- or copolymer of butadiene, styrene, acrylonitrile, isobutylene, vinyl acetate, vinyl propionate, a vinyl halide, vinylidene chloride, methyl acrylate, butyl acrylate, a methylacrylic acid ester, methylene-bis-acrylic amide or N-methyl-1-acrylamide.
- 37. A process according to claim 27 wherein the binding agent is natural latex or a homo- or copolymer of butadiene, styrene, acrylonitrile, isobutylene, vinyl acetate, vinyl propionate, a vinyl halide, vinylidene chloride, methyl acrylate, butyl acrylate, a methylacrylic acid ester, methylene-bis-acrylic amide or N-methyl-1-acrylamide.
- 38. An aqueous binder dispersion according to claim 15 wherein the binding agent is natural latex or a homo- or copolymer of butadiene, styrene, acrylonitrile, isobutylene, vinyl acetate, vinyl propionate, a vinyl halide, vinylidene chloride, methyl acrylate, butyl acrylate, a methylacrylic acid ester, methylene-bis-acrylic amide or N-methyl-1-acrylamide.
- 39. An aqueous binder dispersion according to claim 35 wherein the binding agent is natural latex or a homo- or copolymer of butadiene, styrene, acrylonitrile, isobutylene, vinyl acetate, vinyl propionate, a vinyl halide, vinylidene chloride, methyl acrylate, butyl acrylate, a methylacrylic acid ester, methylene-bis-acrylic amide or N-methyl-1-acrylamide.
- 40. A process according to claim 10 wherein the sum of x+y+z is 14 to 20 and the diisocyanate is toluene diisocyanate, hexylenediisocyanate or cyclohexylenediisocyanate.
- 41. A composition according to claim 35 wherein, in the amine of formula I, the sum of a+b+c+p+q+r is 10 to 28, the sum of a+b+c is 0 to 3 and the sum of x"y+z is 14 to 20.
- 42. A composition according to claim 19 wherein the diisocyanate is toluene diisocyanate.
- 43. A coagulation agent according to claim 21 in which the amine is reacted with toluene diisocyanate.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10851/77 |
Sep 1977 |
CHX |
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Parent Case Info
This application is a continuation-in-part of copending application Ser. No. 940,069, filed Sept. 5, 1978 and now abandoned.
US Referenced Citations (7)
Foreign Referenced Citations (6)
Number |
Date |
Country |
788121 |
Aug 1972 |
BEX |
2280644 |
Feb 1976 |
FRX |
1045175 |
Oct 1966 |
GBX |
1071457 |
Jun 1967 |
GBX |
1310754 |
Mar 1973 |
GBX |
1469813 |
Apr 1977 |
GBX |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
940069 |
Sep 1978 |
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