This invention relates to devices for cleaning swimming pools, basins, and the like. More particularly, the invention relates to an automatic self-propelled cleaning robot.
Pool cleaning robots which automatically scan the floor and/or sidewalls of a swimming pool are well known in the art. These units are powered internally, by one or more battery packs, or externally, by way of a power cable. A robot of this type typically comprises a drive motor, a pump motor with an impeller, a filter, brushwheels, and a track. All of these components are contained within a housing. The housing comprises inlets at the bottom, and an outlet at the top. The robot comprises several sections, which permits at least partial disassembly of the robot.
The drive motor drives the track, which propels the robot. In addition, the motion of the track imparts a rotation to the brushwheels, which scrubs the surface of the pool.
The pump motor drives the impeller to create an upwardly directed suction. This suction draws water, and with it debris, through the inlets and exiting the outlet via the filter.
The drawing of the water through the inlets further provides a suction force which helps maintain the robot's position on the floor of the swimming pool, and is especially important for maintaining the robot on the sidewalls when scanning there.
The various components of pool cleaning robots, by the very nature of their functions, need to be replaced every so often. These parts, in conventional robots, are typically replaced by a professional, either at a customer's premises, or, more frequently, at a service location. The customer usually brings the robot to a service location where the robot is disassembled and the replacement is performed, or it will be sent to a central service facility where the replacement or repair takes place.
According to one aspect of the present invention, there is provided a pool cleaning robot of which functional elements may be removed with a minimum of disassembly. Ideally, only the cover should be removed in order to access components for removal or replacement.
According to another aspect of the present invention, there is provided a pool cleaning robot comprising a frame, at least one inlet, at least one outlet, and a motor carrying module. The robot further comprises a filter unit mountable to the frame. The filter unit has a filter bag with an inlet facing surface and an outlet facing surface. The robot further comprises a filter cavity formed between the outlet facing surface of the filter bag and the frame. The frame has an open area above the cavity. The open area faces the outlet and is designed for the insertion therethrough of the module into the filter cavity when the filter unit is mounted to the frame. The frame may have a module carrying portion formed integrally with the frame. The motor carrying module is detachably attachable to the module carrying portion.
The motor-carrying module is preferably sealed and comprises a drive motor, a pump motor, or both.
The robot may further include wheels, and the frame may include wheel carrying portions formed integrally therewith. The robot may also comprise tracks driven by the drive motor mounted in said module. The tracks are adapted to permit retention of the wheels by the frame. The frame has track carrying portions, being formed integrally therewith, to which said tracks are mounted.
According to a further aspect of the present invention, there is provided a pool cleaning robot comprising a housing having at least one inlet and at least one outlet, a filter unit with a filter bag, and a motor-carrying module. The housing comprises a frame having front, back and side walls forming a hollow therebetween. The front, back, and side walls have inner surfaces facing the hollow and outer surfaces facing away from the hollow. The hollow has an open bottom portion adjacent to the inlet designed to receive therethrough the filter bag. The hollow further has an open top portion adjacent to the outlet designed to receive therethrough the module. The filter unit is detachably attachable to the frame when inserted into the hollow through its bottom portion, and the motor-carrying module is detachably attachable to the frame when inserted into the hollow through its top portion. The front, back and side walls of the frame may be integrally connected.
The side walls may comprise wheel carrying portions, and the robot may further comprise wheels detachably attachable to wheel carrying portions of the side walls. The wheel carrying portions are each formed with a notch and the wheels are each formed with a groove adapted to receive said notch. The side walls may also comprise module-carrying portions and the motor-carrying module is detachably attachable thereto.
The side wall may further comprise track carrying portions, and the robot may further comprise tracks driven by a drive motor mounted in said module. The track is adapted, when mounted, to permit retention of the wheels by the wheel carrying portion.
According to a still further aspect of the present invention, there is provided a wheel adapted for use with a pool cleaning robot and adapted to be received by a frame of the robot. The wheel comprises a longitudinal axis along its length, a track receiving portion, and a guide portion. The guide portion is disposed adjacent the track receiving portion and comprises a groove, adapted to the carried by a notch of the pool cleaning robot, and a rim adapted to prevent dislocation of the wheel from the notch along the axis.
According to a still further aspect of the present invention, there is provided a motor carrying module adapted for use with a pool cleaning robot. The module is designed to be supported by and detachably fastened to horizontal module carrying portions of the robot.
According to a still further aspect of the present invention, there is provided a pool cleaning robot having an axis of symmetry and a weight imbalance across the axis of symmetry. The robot is adapted to propel itself along a trajectory in the direction of the axis of symmetry by generating a first suction, and to alter its trajectory as a result of the imbalance by generating a second suction which is of a lower power than the first suction. The second suction is sufficient to maintain filtering, and is typically approximately 1.5 cum/hr.
The altered trajectory is preferably a curved path.
According to a still further aspect of the present invention, there is provided a pool cleaning robot adapted for climbing a sidewall of a pool, the robot comprising a bottom and two side panels, and being adapted for moving in a direction substantially parallel to the side panels, at least one of the side panels comprising a freely-rotating roller.
The robot may comprise a weight imbalance. At least the side panel on the heavier side of the robot may comprise the roller.
The roller may be located adjacent to the bottom of the robot, and it may be a wheel.
According to still further aspect of the present invention, there is provided a pool cleaning robot comprising two side panels and a front end therebetween and being adapted for moving generally parallel to said side panels; the robot is adapted for moving in a first direction which is perpendicular to an expected sidewall of the pool, and capable of moving in a second direction which is oriented at an acute angle to the first direction; at least one of the side panels comprises at least one projection whose leading area is disposed remote from the robot and projects beyond any other part of the robot in the first direction, at least when the front end of the robot faces in the second direction.
The at least one projection may be located substantially adjacent to the front end of the robot.
The robot may comprise a weight imbalance, and the side panel on the lighter side of the robot may comprise projections.
The at least one projection may be made of a high-friction elastomer material. In may be formed integrally with the sidewall or be detachably attachable thereto.
According to a still further aspect of the present invention, there is provided a filter unit for use with a pool cleaning robot, said filter unit comprising a bottom panel having at least one robot inlet, and a frame made of frame walls; one of the frame walls is a top walls, and all other frame walls are disposed substantially transverse to the bottom panel and extend between the top wall and the bottom panel; at least a part of one of the frame walls constitutes a filter; the frame and at least a portion of the bottom panel define therebetween an enclosed volume in fluid communication with at least one of the robot inlets.
The robot inlet may be formed within the portion of the bottom panel which defines the enclosed volume.
The filter may comprise a rigid filter screen, and it may be detachably secured to the frame.
The frame may comprise at least one cleaning outlet. The at least one cleaning outlet may be adapted, the filter unit is installed in a pool cleaning robot, to be blocked to exit therethrough of water.
In order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
As seen in
As seen in
In order for the filter unit 55 to be attached to the internal frame 16, the bottom panel 27 is provided with a raised area 57 on each side. Each raised area 57 is adapted to be received within a recess 51 provided in each sidewall 28 of the internal frame 16. The bottom panel 27 is further provided with pivotable tabs 59 within the raised areas. The tabs 59 are adapted to be received within slits 53 provided within the recesses 51 in the internal frame, and, when received therewithin, serve to lock the filter unit 55 in place. When the filter unit 55 is installed in the internal frame 16, interior surfaces 115 of the filter bag 13 together with portions of the sidewalls 28 define therebetween a cavity which has an open area thereabove.
During use of the robot 10, water and debris are pulled through the inlet 125 into the enclosed volume 158 of the filter assembly 142, and the water is pulled therefrom via the filter screens 150 to the exterior of the filter assembly and further to the outlet opening 26 of the robot, with the debris being retained on the filter screens 150, on the enclosed-volume-facing side thereof. Since the cleaning outlet 148 is blocked, no water may exit therethrough. Therefore, all water passes through the filter before being ejected via the outlet opening 26.
The above design of the filter unit 140 allows for its easy cleaning. Due to the relative rigidity of the filter screens 150, at least when secured to the frames 146, debris may be removed cleaning the filter assemblies 142 from the outside, such as by spraying water on the filter screens. This becomes possible when by the filter unit 140 is removed from the robot 10 and its cleaning outlet 148 is unblocked. The water which enters the enclosed volume 158 via the filter screens 150, along with any debris disposed on the interior of the filter screens 150, exits via the cleaning outlet 148. In the event that debris, such as leaves or other similar objects, remains on the interior of the filter screen 150, the screen may be removed from the frame 146, as illustrated in
Reverting to
It should be noted that while the brushwheels 18 are free to rotate within the notches 44, they are not retained thereby. The track 20 is adapted to retain the brushwheels in position, as will be explained below.
Reverting to
In order to remove the brushwheels 18 and/or the track 20, a side panel 14 is removed, exposing the track. One or both of the tension pulleys 56 are removed, making the track 20 slack, allowing for its easy removal. If a wheel brush 18 is to be removed, the same procedure is carried out on the second side of the robot 10. In the absence of the tracks 20, the wheel brushes may be easily slid out of the notches 44. Replacing the brushwheels 18 or the track 20 is simply accomplished by receiving the brushwheels within the notches 44 and replacing the timing belt. Alternatively, the track 20 may be made of a material of sufficient elasticity to allow the brushwheel 18 to be removed by simply stretching the track so that the brushwheels disengage from the notches 44. The brushwheels 18 are thereby easily removed, and may be replaced by the same process.
Reverting to
The module may be installed in the frame 16 as illustrated in
The impeller 100 projects from the top side of the module 22. When driven by the pump motor 104, it creates an upward pressure head which draws water into the robot 10 via the inlets, through the filter screen 11, and out of the robot through the outlet opening 26. Besides imparting the necessary movement of water for filtering, this action also provides suction which tends to bias the robot 10 toward the surface which is being cleaned. This is especially useful when the robot 10 is cleaning a sidewall.
The drive motor 106 comprises a stator housing 108, in which the motion is produced, and the shaft 110. The shaft protrudes from a sidewall of the module 22. It may be located non-concentrically to the main shaft of the motor (i.e., that which is located within the stator housing 108), and rotated by any mechanism, a plethora of which are known per se in the art. The shaft 110 is of a generally circular cross-section. However, two sides 112 thereof are planar. This allows it to be received within a correspondingly shaped aperture in the timing belt pulley 48, thereby transmitting full rotational force thereto without slippage.
The receptacle 102 is adapted for plugging therein the power cord 24. The receptacle is adapted to be waterproof, at least when the power cord is plugged in. The clasp 114 is adapted to retain the power cord 24 in position, at least when it is plugged into the receptacle 102.
As seen in
Besides those features directed toward retaining other components, as detailed above, the internal module 16 comprises several auxiliary outlets 45 provided near the bottom of the sidewalls 28. Each auxiliary outlet 45 comprises four openings 47 and a center hole 49 adapted to retain a diaphragm (not shown) on the outside of outer surface of the sidewall. The diaphragm is a disc of rubber with a central protrusion adapted to be retained by the center hole 49. When the robot 10 is lifted from the water, the auxiliary outlets 45 provide an additional means for water to exit therefrom. During operation of the robot, the diaphragms block water from entering the robot through the auxiliary outlets 45. The sidewalls 28 further comprise receiving members 46 which are internally threaded and disposed so that they receive screws adapted to secure the cover 12.
The internal components of the robot 10 are arranged in such a way so that there is a weight imbalance about an axis of symmetry 96 (seen in
The imbalance IBrobot of the robot can be expressed as follows:
where W2 is the weight of the heavier side, W1 is the weight of the lighter side, and W is the total weight of the robot. By rearranging the above formula, it is found that for a given IBrobot, the ratio of the weight of the heavier side of the robot to the weight of the lighter side of the robot can be expresses as follows:
In order to effect a straight trajectory in spite of the imbalance, a counter-weight is provided. This is typically done by increasing the suction of the robot 10 through the inlets.
It has been empirically found that for IBrobot=0.5, the robot will tend to follow a curved trajectory. In one example, the total weight of the robot was 0.6 kg. According to (2), the heavier side of the robot was 3 times the weight of the lighter side, resulting in the heavier side being 0.45 kg, and the lighter side being 0.15 kg. In order to effect a straight trajectory, a counter weight was provided by increasing the suction to 1.1 kg.
The robot 10 may have arrangements facilitating its operation with the imbalance. For example, it may have its side panel 14 which is located on the lighter side of the robot 10, modified as shown with respect to panel 14a in
During operation, the robot 10, which is designed for moving essentially parallel to its side panels, with one of the brushwheels 18a constituting its front end, may approach a sidewall of a swimming pool with its side panels oriented perpendicular to the sidewall or with its side panels oriented at an angle to the side wall, e.g. along a direction indicated by arrow 130 in
Since the robot 10 according to the present invention has a weight imbalance, it only requires the side panel 14 which is on the lighter side thereof to be replaced to have the fin 132. However, it will be appreciated that both side panels 14 may have fins. The auxiliary fin 133 is useful for ensuring that the robot 10 pivot in the desired direction as described above when either robot 10 approaches the sidewall at an angle such that the fin 132 will not effect the desired pivoting, or if the sidewall is formed at such an angle that the fin 132 will effect the desired pivoting.
The robot 10 may comprise another modification in its side panel 14, as illustrated in
As illustrated in
Since the robot 10 has a weight imbalance, if it falls as described above with reference to
Those skilled in the art to which this invention pertains will readily appreciate that numerous changes, variations and modifications can be made without departing from the scope of the invention mutatis mutandis.
This application is a Continuation Application, and claims the benefit of, PCT application number PCT/IL2006/000901, filed on Aug. 3, 2006, which is a Continuation-in-Part Application of U.S. application Ser. No. 11/196,737, filed on Aug. 4, 2005.
Number | Date | Country | |
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Parent | PCT/IL2006/000901 | Aug 2006 | US |
Child | 12068171 | US |
Number | Date | Country | |
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Parent | 11196737 | Aug 2005 | US |
Child | PCT/IL2006/000901 | US |