The present invention relates to a pool cover and more particular to a pool cover mechanism for winding and unwinding slats over a swimming pool.
Pool cover systems are known. There are pool cover systems wherein the mechanism for winding and unwinding the pool cover is positioned outside the water, and there are pool cover systems wherein the mechanism for winding and unwinding the pool cover are positioned underwater. The latter known underwater pool cover mechanisms use a stainless-steel tube inside the swimming pool as base for winding and unwinding the slats which cover the swimming pool when unwound.
The function of the cover is to cover the swimming pool when it is not in use. It protects the water from evaporation and loss of water as well as insulation to limit heat loss from the water. Another function of the cover is to avoid accidental access to the swimming pool for people, especially young children which could lead to drowning or other injury.
There are several types of cover systems. Most common type is a cover system where a roll of slats is mounted inside the swimming pool under the water level. The activation of the cover system is done by a motor which can be installed outside or inside the swimming pool. The motor is connected to and rotates a cylindrical-shaped element. For easy reading the cylindrical-shaped element is in the present application called “tube”.
The tube needs to rotate. Therefore, a bearing or support system is provided on both ends of the tube, called the motor side and the opposite motor side or the bearing side.
A know mechanism to rotate the tube is a mechanism with a tube motor. This simplifies the mechanism to drive the pool cover. The tube motor is positioned inside the tube and is sealed and protected against water infiltration, and a motor shaft is extending outside the tube. When installed, the motor shaft is supported in a fixed position in a holder which is firmly fixed or attached to the side walls of the swimming pool. When the motor is rotating, an outer arrangement of the motor is rotating around the fixed motor shaft and because the tube is connected with the outer arrangement, the tube is rotating around the fixed motor axis.
The motor can rotate in two directions causing the tube to rotate in two directions. When the slats are connected to the tube, the rotation of the motor unwinds and winds the slats respectively off and on the tube. The size and power of the motor can be adapted according to the needs of the system. A known cover drive system uses for example a tube motor powered by 24V DC.
A power cable is connected to the motor at the side of the motor shaft. The power cable is guided from the inside of the swimming pool to the outside. Outside the swimming pool the cable is connected to a connection box which on its turn is connected by another cable to a pool cover controller.
There are several known methods to bring one end of the power cable outside the swimming pool while avoiding any contact between the slats and the cable during rotation of the cover mechanism. Any contact may damage the motor cable. In one known arrangement a cable duct is provided which is mounted against the side walls of the swimming pool. In another known arrangement a wall duct is provided which is installed inside the wall of the swimming pool, connects the inside with the outside of the swimming pool and guides the motor cable.
The power of the chosen motor is dependent on the size of the cover corresponding to the size of the swimming pool and the size of the slats. The motor must be able to overcome the buoyancy or force from the water on the air-filled slats, especially during the opening of the cover.
The slats are connected the tube. A known arrangement to connect the slats to the tube is by using straps. The straps are fixed at one end to the tube and at the other end to the first slat. The fixation of the straps on the tube is done by using screws and plugs. A number of straps are evenly spaced along the length of the tube. The fixation of the straps to the first slat is done by making slots or holes in the first slat and to loop the strap through the slot of hole in the first slat. This known method of connecting the first slat to the tube has a number of problems. The installer need to be cautious when making the slotted holes in the first slat to make sure that it will be aligned with the fixation point of the strap at the other end to the tube. If the slotted holes are not aligned with the fixation points on the tube, then the straps will be wound under an angle when the cover is opened. Further, not aligned fixation might also result in uneven tension between the different straps when pulling on the slats before winding the slats on the tube.
Known pool cover mechanisms use tubes which are made of stainless steel. The stainless-steel tube must be of the specific grade 316L, because the tube is permanently installed in the swimming pool wherein the water may be treated with chlorination. A problem however when using stainless steel tubes is that these tubes are very heavy and difficult to carry and handle. Such tubes require at least 2 persons for the installation. Also, the installation of a cover mechanism with a stainless-steel tube is rather complex and requires multiple parts such as metal parts, sealings and different kinds of fixations in order to fix the tube to the side walls of the swimming pool.
Another problem of the stainless-steel tubes is that such tubes need to have a length corresponding to the width of the swimming pool. Most common widths of swimming pools are between 4 m and 6 m. This causes the need for special transport to transport the stainless-steel tube from the manufacturer to the customer. Furthermore, the length of the stainless-steel tube is dependent on the final width of the swimming pool, causing that the stainless-steel tube can only be ordered when the final width of the swimming pool is known. This in combination with the fact that the lead time is rather long causes another problem for the installer. On top of that may the width of the swimming pool be varying over the height of the swimming pool causing that measuring the correct width of the swimming pool at the installation height of the tube is cumbersome for the installer which may results in mistakes. And, if a mistake is made then the ordered tube might be too short or will not fit within the width of the swimming pool, which might result in losses for the installer and delays of the installation.
Further, the supports for holding the tube must be very well aligned and accurately positioned on the pool walls. As the pool walls are not always perfectly parallel, it's time consuming for the installer to make the proper alignment. And, to position the supports accurately, corresponding mounting holes must be made to make sure that both centres of the supports are aligned. Improper installation or misalignment may result in excessive wear of several components including motor, slats, guides, bearing surfaces etc.
Other known pool cover mechanisms use tubes outside the swimming pool to wind and unwind the cover.
The installation of the pool cover mechanism is often one of the toughest tasks for the installer. The cover is one of the last items which needs to be installed before filling the pool with water. However, certain installation requirements must be taken into account from the very beginning of the pool construction. From an installer perspective, a lot of time is spent on the installation of the pool cover mechanism because of the complexity and because of the strict requirements for alignment and positioning for smooth operation.
Next to the installation, the pool cover mechanism may also need maintenance or repairing. In known pool cover mechanism, maintenance or repairing of the tube motor is possible but it is very cumbersome. The installed tube must be disassembled from the supports to be able to access the tube motor and drainage of swimming pool is mostly needed.
It is an aim of the present invention to provide a pool cover mechanism which overcomes at least some of the above mentioned problems.
This aim is achieved according to the invention with a pool cover mechanism for winding and unwinding slats over a pool, the pool cover mechanism comprising a tube for connecting with the slats, a tube motor assembly for rotating the tube wherein the tube motor assembly is connected to the tube at a first end and wherein the tube motor assembly comprises a tube motor and a non-rotating motor end when the tube motor is rotating, a first holder for receiving the non-rotating motor end of the tube motor assembly, an outer shaft bearing assembly connected to the second end of the tube wherein the outer shaft bearing assembly is configured to allow rotation of the tube when the tube motor is rotating, a second holder for receiving the outer shaft bearing assembly, wherein the outer shaft bearing assembly and the second holder are configured such that at least part of the outer shaft bearing end can rotate in the second holder when the tube is tilted compared to the position of the tube wherein the motor end is in the first holder and wherein the outer shaft bearing assembly comprises a first group of elements and a second group of elements, wherein the first group of elements and the second group of elements are configured such that the first group of elements can do a sliding movement relative to the second group of elements in the axial direction of the tube.
This pool cover mechanism provides multiple advantages. The installer can position one end of the tube in the holder and can subsequently rotate the other side of the tube to the other holder while the first end remains in the first holder. Further, when maintenance or repair is needed, the installer can remove one end of the tube from the holder, tilt the tube while the other end is rotating in the holder such that the tube motor is accessible without removing the tube from the other holder. This arrangement has also the advantage that when the outer shaft bearing assembly is received in the second holder, the tube can be moved in axial direction of the tube relative to the second holder. This allow to position at the opposite side the tube motor assembly on the exact position in the first holder. Furthermore, the relative sliding movement functionality combined with the tilting functionality have together the advantage that the tube motor can be tilted above the water level of the pool and slid over the side wall of the pool for easy access.
In an embodiment of the invention, the outer shaft bearing assembly comprises a ball joint and a ball joint housing, wherein the ball joint can rotate in the ball joint housing when the ball joint housing is received in the second holder and the tube is tilted compared to the position of the tube wherein the motor end is in the first holder.
This arrangement with a ball joint and a ball joint housing has the advantage that the outer shaft bearing assembly can be easily mounted in the second holder and that the ball joint has rotational freedom inside the ball joint holder and thus also in the second holder.
In an embodiment of the invention, the outer shaft bearing assembly comprises an outer shaft bearing connected to the second end of the tube. The outer shaft bearing connected to the outer shaft has the advantage that the outer shaft bearing assembly is supporting the tube very well.
In an embodiment of the invention, the outer shaft bearing has a central opening, the ball joint has a shaft portion, and the central opening and the ball joint are configured such that the outer shaft bearing can slide in the axial direction over the shaft portion.
This arrangement where the outer shaft bearing, and thus also the tube connected to the outer shaft bearing and the tube motor assembly, can slide together over the shaft portion of the ball joint, has the advantage that easy installation by a single person is possible. This arrangement also allows to have some deviations on the tube length compared to the calculated optimal length dependent on the exact width of the swimming pool. Further, by having the combination of the freedom of rotation by the ball joint and the sliding outer shaft bearing over the shaft portion of the ball joint, the tube motor assembly can be tilted up to the edge of the pool above the water level, allowing easy disassembly and assembly of a replacement tube motor.
In an embodiment of the invention, the outer bearing assembly further comprises a stopper and the stopper is configured such that the stopper limits the sliding of the outer shaft bearing over the shaft portion. The stopper ensures that that the outer bearing remains on the shaft portions.
In an embodiment of the invention, the tube is a single tube.
A mechanism with a single tube can be advantageous in specific situation.
In an embodiment of the invention, the tube comprises at least two outer tubes and at least one inner tube, wherein the inner tube is configured to have an outer profile which corresponds to the inner profile of the outer tube such that the inner tube can slide into the outer tubes and such that the inner tube is rotating when the outer tube is rotating.
The arrangement with at least two outer tubes and one inner tube has the advantage that the length of the tube can be adjusted by sliding the inner tube deeper or less deep in the outer tube.
In an embodiment of the invention, the first holder is identical to the second holder.
This is advantage during installation and manufacturing as less different parts are needed.
In an embodiment of the invention, the first holder and the second holder are not identical.
This arrangement may be advantageous in specific situations.
In an embodiment of the invention, the outer shaft bearing assembly and the second holder are configured such that the at least part of the outer shaft bearing assembly can rotate in the second holder between 0 and 20° when the tube is tilted between 0 and 20° compared to the position of the tube wherein the motor end is in the first holder.
This has the advantage that the tube can be tilted high enough to bring the tube motor above the water level.
In an alternative embodiment of the invention, the aim is achieved according to the invention with a pool cover mechanism for winding and unwinding slats over a pool, the pool cover mechanism comprising a tube for connecting with the slats, a tube motor assembly for rotating the tube wherein the tube motor assembly is connected to the tube at a first end and wherein the tube motor assembly comprises a tube motor and a non-rotating motor end when the tube motor is rotating, a first holder for receiving the non-rotating motor end of the tube motor assembly, an outer shaft bearing assembly connected to the second end of the tube wherein the outer shaft bearing assembly is configured to allow rotation of the tube when the tube motor is rotating, a second holder for receiving the outer shaft bearing assembly, characterized in that the tube comprises at least two outer tubes and at least one inner tube, wherein the inner tube is configured to have an outer profile which corresponds to the inner profile of the outer tube such that the inner tube can slide into the outer tubes and such that the inner tube is rotating when the outer tube is rotating.
This pool cover mechanism has the advantage that one set of two outer tubes and one inner tube can be used for a range of widths of the swimming pool. The same tube can be installed at different heights even if the width of the swimming pool is changing over the height of the pool wall. This pool cover mechanism makes the installation of the tube much easier. In an embodiment of the invention, the outer tube has a cylindrical shaped outer profile.
This is advantageous because the slats of the cover are wound on the outer surface of the outer tube such that any protruding elements will have a negative impact on the winding of the slats and might deform or damage the slats.
In an embodiment of the invention, the inner profile of the outer tube comprises at least one recess area and the outer profile of the inner tube comprises at least one protrusion.
This arrangements enables proper engagement with allows power transmission between the outer and inner tube.
In an embodiment of the invention, the at least two outer tubes are fixed with respect to the at least one inner tube such that the at least two outer tubes and the at least one inner tube fixed towards each other have a fixed length.
This arrangement has the advantage that when the desired length of the tube is known during installation, the length of the two outer tubes and the inner tube can be adjusted and fixed. This makes installation more easy.
In an embodiment of the invention, the at least two outer tubes are fixed to the at least one inner tube by at least one screw positioned in the at least one protrusion.
This arrangement has the advantage that it is easy to execute.
In an embodiment of the invention, the inner profile of the outer tube and the outer profile of the inner tube are configured such that there is a minimal clearance between the inner profile of the outer tube and the outer profile of the inner tube.
The clearance has the advantage that backlash is avoided.
In an embodiment of the invention, the inner profile comprises three recessed areas and the outer profile comprises three protrusions.
This arrangement has the advantage that forces can be spread over the circumference of the profiles.
In an embodiment of the invention, the tube further comprises a strap link assembled on the inner tube, wherein the strap link has an outer profile with a cylindrical shape and with a diameter corresponding to the diameter of the outer cylindrical surface of the outer tube.
This arrangement has the advantage that a strap can be connected to the inner profile in the same way as a strap is connected to the outer profile such that the same forces are applied on the first slat.
In an further alternative embodiment of the invention, the aim is achieved according to the invention with a pool cover mechanism for winding and unwinding a number of connected slats over a pool, the pool cover mechanism comprising a tube for connecting with the slats, a tube motor assembly for rotating the tube wherein the tube motor assembly is connected to the tube at a first end and wherein the tube motor assembly comprises a tube motor and a non-rotating motor end when the tube motor is rotating, a first holder for receiving the non-rotating motor end of the tube motor assembly, an outer shaft bearing assembly connected to the second end of the tube wherein the outer shaft bearing assembly is configured to allow rotation of the tube when the tube motor is rotating, a second holder for receiving the outer shaft bearing assembly, and at least one strap connected to the tube, characterized in that the pool cover mechanism further comprises at least one slat connector for connecting the at least one strap to the first slat of the number of connected slats, wherein the at least one slat connector comprises a buckle having two leg portions and being configured to connect with the strap and a C-shaped tube having a slit over the whole length of the C-shaped tube for sliding over a part of the slat and having a slot in the C-shaped tube opposite to the slit for receiving the buckle, wherein the slot is configured such that the two leg portions of the buckle are anchored inside the C-shaped tube when the buckle is connected to the strap.
This pool cover mechanism has the advantage that no slots or holes has to be made in the first slat to connect the slats with the tube. The C-shaped slat connector fits to all kind of slats by simply sliding the slat connector over the first slat.
In an embodiment of the invention, the strap comprises a loop and the buckle is connected with the loop by arranging a part of the buckle in the loop while the legs of the buckle are arranged in the C-shaped tube.
This arrangement has the advantage that the strap can be connected to the slat without making any holes or slots in the slat and without the need to use extra fixation elements.
In an embodiment of the invention, the slit is narrower at the ends of the C-shaped tube compared to the middle of the C-shaped tube.
This arrangement allows to have a width at the sides which is optimized to slide over the slats and to have at the same time a width in the middle to assemble the strap and the buckle.
The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than described or illustrated herein.
Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the invention described herein can operate in other orientations than described or illustrated herein.
Furthermore, the various embodiments, although referred to as “preferred” are to be construed as exemplary manners in which the invention may be implemented rather than as limiting the scope of the invention.
The term “comprising”, used in the claims, should not be interpreted as being restricted to the elements or steps listed thereafter; it does not exclude other elements or steps. It needs to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising A and B” should not be limited to devices consisting only of components A and B, rather with respect to the present invention, the only enumerated components of the device are A and B, and further the claim should be interpreted as including equivalents of those components.
As illustrated in
In the embodiment of
As illustrated in
The cylindrical surface 25 of the outer tube 1 should remain free from any protruding elements because the slats 55 of the cover are wound on this outer surface 25. Any protruding elements will have a negative impact on the winding of the slats 55 and might deform or damage the slats 55. For this reason, the pre-drilled holes in the outer tubes 1 to fix the outer tube 1 with the inner tube 2 are countersunk holes in which the head of the fixation element is recessed.
The outer tubes 1 have holes 39 (shown in Section B-B in
In an embodiment of the present invention, in case the tube 48 is not set to the minimum length, a strap link 3 is provided as illustrated on
The front flange 30 and the rear flange 31 are assembled on the tube motor 15. Both flanges 30, 31 have an outer profile which corresponds to the inner profile of the outer tube 1 such that the front flange 30 and the rear flange 31 can slide into the outer tube 1 and such that the front flange 30 and the rear flange 31 rotate the outer tube 1 when the tube motor 15 is rotating. In the embodiment of
The front flange 30 comprises also a cover portion 29, which covers the side of the tube when the tube motor 15 is full inserted inside the outer tube 1. Once the tube motor 15 is fully inserted in the outer tube 2, then the tube motor 15 can be fixed in axial direction in the outer tube, by inserting the screws 4 through the pre-drilled holes in the outer tube 1 and screwing the screws 4 in the front flange 30 of the tube motor 15.
At least part of the motor shaft 27 is positioned outside the outer tube 1 when the tube motor 15 is assembled in the outer tube. The backlash rubber 13 is provided on the motor shaft 27 and the motor pin 14 is inserted in the backlash rubber 13 and in a hole 26 of the motor shaft 27 as illustrated in
The tube motor assembly 47 is, when mounted in a pool, fixed in a holder 46 which is first fixed to a pool wall. The motor pin 14 is used to fix the motor shaft 27 in a holder bottom 11 of the holder 46. The backlash rubber 13 dampens the reaction forces when the motor is activated. When the tube motor 15 is rotating, the motor shaft 27 remains fixed and the motor body with the front flange 30 and the rear flange 31 assembled to the motor is rotating. When the tube motor assembly 47 is positioned in the holder bottom 11, a holder top 12 is snap fit in the holder bottom 11 which fixes the motor shaft 27 and the backlash rubber 13 in axial direction in the holder bottom 11.
The holder bottom 12 is screwed in the sidewalls of a swimming pool by means of screws 9 and plugs 8. In an alternative embodiment bolts and anchors can be used to fix the holder bottom 11 to the sidewall of the swimming pool. In yet another embodiment the holder bottom 12 can be mounted and fixed on a hanging plate.
The outer shaft bearing 18 can rotate freely on a shaft portion 35 of the ball joint 16. The ball joint 16 further comprises a spherical portion 36. Before the outer shaft bearing 18 is slid in the outer tube 1, the shaft portion 35 of the ball joint 16 is inserted through the hole in the ball joint housing 17. In the next step the shaft portion 35 of the ball joint assembly 16 is inserted in the central hole 44 of the outer shaft bearing 18. Then, the washer 19 is fixed to the shaft portion 35 of the ball joint 16 by using the retaining washer 20 and the bolt 21. In alternative embodiments, washer 19 may be fixed to the shaft 35 in another manner known in the art. The outer shaft bearing 18 also has recessed areas 45 to match and engage with protrusions of the outer tube 1. In this structure, the outer shaft bearing 18 can not only rotate around the shaft portion 35, the outer shaft bearing 18 can also move over the shaft portion 35 in the axial direction. The washer 19 ensures that the shaft portion 35 remains in the outer shaft bearing 18. As the outer shaft bearing can move axially on the shaft portion 35, also the tube mechanism assembly 49 can move axially on the shaft portion 35 of the ball joint 16 until the outer shaft bearing 18 hits the washer 19 which is screwed at the shaft end of the shaft portion 35 of the ball joint 16 with the screw 21 and retaining washer 20. In alternative embodiments other stopper known in the art may be used.
The outer shaft bearing assembly 51 is mounted in a second holder which is in the embodiment of
As shown in
In the embodiment of
The tube 48 is tilted up to a position where the tube motor side is above the water level of the pool and the tube mechanism assembly 49 is displaced along the shaft portion 35 of the ball joint 16. In this way, the end of tube 48 with the tube motor assembly 47 is beyond the edge 41 of the pool 50.
The buckle 54 is inserted in the slat connector 53 from the slit side 58 (shown on
Number | Date | Country | Kind |
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2020/5778 | Oct 2020 | BE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/079991 | 10/28/2021 | WO |