The filtration of a liquid sample by a membrane for purposes of purification (e.g., by removal of particulate or molecular contaminants) or concentration (e.g., for laboratory analysis) is a well developed art. Toward such ends, the flow of the liquid sample relative to the membrane's surface can in many instances be meaningfully characterized as either essentially parallel (i.e., tangential flow) or essentially normal (i.e., normal flow).
In tangential flow filtration (TFF), a large fraction of the liquid sample flows continuously, over time, in a direction essentially parallel to the membrane surface, as opposed to a much smaller portion which flows through the membrane. Because of the sweeping, cleansing nature of such flow—which discourages premature clogging, fouling, and concentration polarization—tangential flow filtration can often attain higher fluxes and higher throughputs than corresponding normal flow filtration. Because of these and other advantages, TFF systems are often pivotally employed for filtration in drug manufacturing processes.
Tangential flow filtration systems are commercially available to drug manufacturers in several scales and for a variety of applications. Larger scale TFF processes, often involving several liters of fluid, in general employ filter assemblies having a total membrane area in the order of several hundreds or thousands of square centimeters, distributed among stacks of several membrane-bearing filter plates. Smaller scale TFF processes, often involving milliliters of fluid, typically employ filter cassettes having a total membrane area of only a few square centimeters.
Smaller scale TFF processes are generally employed in laboratory settings, for example, during the research and development stages of drug manufacture, wherein sample fluids are often in scarce supply, and best conserved.
There is currently interest in offering to drug manufacturers a larger family of small scale TFF cassette products with more varied volume ratings than currently available, thereby providing greater flexibility and/or applicability in the design of lab-scale filtration protocols. Unfortunately, many currently available TFF cassettes—though they themselves are comparatively inexpensive and disposable—need to be used in dedicated precision-engineered filter holders to achieve their optimum filtration capabilities. Hence, even though one can develop a new TFF cassette that “fits” within a pre-existing filter holder, optimum filtration is unlikely because the particular design of the new TFF cassette would not have influenced the engineering of the filter holder. The development and adoption of new TFF cassettes is thus frustrated by a pervasively perceived requirement that a matching dedicated filter holder also be jointly developed and adopted.
The present invention is directed in general to tangential flow filtration assemblies for conducting ultrafiltration, and in particular, to tangential flow filtration assemblies that incorporate means for reducing sample “hold-up” volume.
In response to the above need, the present invention provides a tangential flow filtration assembly, which—by the combined utilization of an ultrafiltration TFF cassette and at least one hollow elongate port adapter—enables optimized low sample volume ultrafiltration. This optimized filtration is accomplished despite the utilization also of a pre-existing filter holder originally engineered for higher sample volume ultrafiltration.
The tangential flow filtration assembly, in general, comprises the filter holder, the TFF cassette, and the hollow elongate port adapter.
The filter holder comprises a pair of compression manifolds 50a, 50b with at least one of said compression manifolds 50a having an outer surface 57, an inner surface 58, and a port 54 leading to a fluid pathway 52 from said outer surface 57 to said inner surface 58.
The TFF cassette is functionally engaged between the compression manifolds 50a, 50b, and comprises a housing enclosing a single filter plate. The single filter plate itself comprises an ultrafiltration membrane disposed within a substantially planar framework.
The hollow elongate port adapter 10 has an engagement side and an insertion side, with a flange 14 disposed therebetween, and an elastomeric sealing element 16 disposed in said insertion side. The hollow elongate port adapter is inserted through said port 54 into said fluid pathway 52 such that, (i) the furthest end of the insertion side is flush with or slightly recessed under the inner surface 58 of the compression manifold 50a, (ii) the flange 14 is seated on said port 54, and (iii) the elastomeric sealing element 16 forms a substantially aseptic water-tight seal within the fluid pathway 52.
The present invention can be embodied as said tangential flow filtration assembly, or as a tangential flow filtration kit, or as a tangential flow filtration methodology. The inventive tangential flow filtration kit is characterized in general by the inclusion of pre-matched TFF cassette and port adapter components. The inventive tangential flow filtration methodology is characterized by the use of the inventive port adapter to accomplish tangential flow ultrafiltration with comparatively low “hold-up” volume.
In light of the above, it is a principal object of the present invention to provide means for conducting tangential flow ultrafiltration, utilizing a low-volume ultrafiltration TFF cassette, with minimized “hold-up” volume.
It is another object of the present invention to provide a tangential flow filtration assembly comprising a filter holder, a TFF cassette, and at least one hollow elongate port adapter.
It is another object of the present invention to provide a tangential flow filtration kit comprising matching TFF cassette and port adapter components.
It is another object of the present invention to provide a tangential flow filtration methodology having minimized sample “hold-up” volume.
Other features and advantages of this invention will become apparent from the following detailed description of representative embodiments of the invention, taken in conjunction with the accompanying drawings.
The present invention in general provides means for conducting low volume TTF ultrafiltration, the means being particularly characterized by the cost-effective utilization of preexisting TFF filter holder hardware, while providing a flow path having appropriately minimized “hold-up” volume. Central to the invention is custom configured hollow elongate port adapter 10.
The hollow elongate port adapter 10 is custom-configured to enable low volume tangential flow filtration utilizing pre-existing filter holders originally designed for higher volume tangential flow filtration. Such filter holders typically comprises a pair of compression manifolds 50a, 50b disposed to functionally engage a TFF cassette therebetween. In such filter holders, one of said compression manifolds 50a (typically, both) will be provided with at least one port 54 (typically several) leading to a fluid pathway from said outer surface 57 to said inner surface 58. In the embodiments of
In respect of its basic structure, the hollow elongate port adapter 10—as shown in
More particularly, the hollow elongate port adapter is structured in close consideration of said pre-existing filter holder to enable water-tight insertion thereof through said port 54 into said fluid pathway, and such that, when inserted, (i) the furthest end of said insertion side is flush with or slightly recessed under said inner surface 58 of said compression manifold 50a, (ii) said flange 14 is seated on said port 54, and (iii) said elastomeric sealing element 16 forms a substantially aseptic water-tight seal within said fluid pathway 52.
The port adapter as illustrated in the Figures is hollow through its entire length. In other words, a substantially co-axial fluid-accessible bore 12 runs from the adapter's engagement side to its insertion side. The diameter of the adapter's bore 12 is set to enable adequate flow of fluids within standard ultrafiltration operating parameters, i.e., a flow rate in the range of 40 to 150 ml/min and a maximum transmembrane pressure of 50 psi. The preferred adapter bore diameter is a value sufficient to reduce the port bore volume by up to 85%. The substantially reduced diameter of the adapter bore 12, in comparison to a non-adapted port diameter 52, yields reduced hold-up volume, and hence, a level of fluid conservation beneficial or otherwise appropriate for lower volume ultrafiltration.
The basic structural design of typical or otherwise useful TFF filter holders is represented by (but not limited to) the holder illustrated in
To functionally engage a TFF cassette within the TFF holder, the TFF cassette is first brought into face to face registration with the inner surface 51 of compression manifold 50a such that its ports are in register with the ports of plate 50a. As shown illustratively in
As indicated, the hollow elongate port adapter 10 should be inserted into the a filter holder port such that the furthest end of its insertion side is either flush or slightly recessed from the holder's inside surface 51.
Being completely flush with the inside surface is preferred, but ease of manufacture and use suggests purposely designing it to accommodate a slight recess, i.e., a recess that results in nominal or otherwise acceptable hold-up volume, thereby limiting the extent to which the inner bore of port needs to be washed after a TFF operation. Designing the port adapter 10 to present a completely flush surface is difficult and risks protrusion of the port adapter into the TFF cassette 80, potentially interfering with the filtration process and/or abutting up and damaging against the membrane component housed therein.
The flange of the port adapter 10 is structured to engage the filter holder port 54 to constrain lateral displacement of the port adapter relative to said filter holder port 54. Once seated in the port, a clamp 60 can be used around the flange and port to secure the hollow elongate port adapter 10. Lateral displacement, both inwardly and outwardly, should be prevented. Preventing inward displacement assures, for example, that the hollow elongate port adapter 10 will not undesirably protrude and damage a membrane component when, for example, force is used to attach a hose to the engagement side of the port adapter. Preventing outward displacement assures, among other things, that the hollow elongate port adapter 10 is not ejected from the port bore due to the elevated fluid pressures often encountered in TFF operation.
The structure of the flange is subject to broad variation. Two illustrative examples are presented in FIGS. 1A/2A and FIGS. 2A/2B.
As shown in
The embodiment shown in
In contrast with the flange embodiments of
Whether one uses the single-piece or multi-piece flange, or some other configuration, is left to those skilled in the art. Briefly, however, the single piece configuration requires less components, whereas the multi-piece configuration is responsive to certain commercially-available TFF holders that are typically already provided with the gasket-like outer flange elements 142 and 144, and which thereby provide when assembled an additional water tight seal proximate the engagement side of the hollow elongate port adapter 10.
The elastomeric sealing element 16 disposed on the insertion side of the hollow elongate port adapter 10 can vary in respect of structure, location, and number; provided that the basic functionality (i.e., providing a substantially aseptic water tight seal) is accomplished. In the preferred embodiment, the elastomeric sealing element comprise two o-rings disposed in annular groves 162 proximate the furthest end of the adapter's elongate side. The o-rings are configured of materials with elasticity and dimensions selected to enable sufficiently easy insertion of the hollow elongate port adapter 10 into port bore 52, yet press upon the bore wall at sufficient force to withstand the hydraulic pressures accompanying tangential flow ultrafiltration, thereby providing said “substantially aseptic water tight seal”.
The further away the o-rings are positioned from the far end of the adapter, the greater the length of port bore 52 that fluid can creep into the holder port 54. Prior to reuse of a filter holder for a subsequent TFF run, such length would have to be cleaned. Hence, preferred configuration should attempt to place the o-rings at the furthest practical end. The use of the two o-rings (as shown in the Figures), rather than a single o-ring, is not essential for the operability of the adapter. However, the additional o-ring provides further assurance against leakage of fluid through the port via the adapter, a situation which in certain applications is of at least equal importance as that of managing “hold up” volume.
Elastomeric material useful for the manufacture of the o-rings include, but are not limited to, nitrile-based rubbers, such as Buna-N; VITON (a fluoropolymer available from E.I. du Pont de Nemours, Wilmington, Del.); ethylene propylene rubber, AFLAS (a copolymer of tetrafluoroethylene and propylene available from Asahi Glass, Tokyo, Japan); silicone; TEFLON; polytetrafluoroethylene; TEFLON-encapsulated VITON; and neoprene.
The engagement side of the hollow elongate port adapter is preferably configured with means for attaching fluid conduits (e.g., hoses, pipes, and the like). The preferred configuration is the well known “luer”-type connector arrangement comprising luer slip 18 and matching luer lock 182 (shown in
In respect of materials and methods, the hollow elongate port adapter—excepting the components assembled thereto (e.g., o-rings, luer lock)—will generally be formed monolithically (i.e., as a single, homogenous, unitary, unassembled piece) from polymeric material, for example, by well-known injection molding or like processes. Selection of polymeric materials should be made in consideration of compatibility with pharmaceutical application and the objective of “single-use disposability”. Examples of suitable polymeric material include, but are not limited to, polycarbonates, polyesters, nylons, PTFE resins and other fluoropolymers, acrylic and methacrylic resins and copolymers, polysulphones, polyethersulphones, polyaryl-sulphones, polystryenes, polyvinyl chlorides, chlorinated polyvinyl chlorides, ABS and its alloys and blends, polyurethanes, thermoset polymers, polyolefins (e.g., low density polyethylene, high density polyethylene, and ultrahigh molecular weight polyethylene and copolymers thereof), polypropylene and copolymers thereof, and metallocene generated polyolefins. Preferred polymers are polyolefins, in particular polyethylenes and their copolymers, polystyrenes, and polycarbonates.
In its preferred embodiment, the present invention is provided as a tangential flow filtration kit custom-configured for use with a pre-existing filter holder to enable tangential flow filtration. The pre-existing filter holder comprises a pair of compression manifolds 50a, 50b disposed to functionally engage a TFF cassette therebetween with one of said compression manifolds 50a having an outer surface 57, an inner surface 58, and a port 54 leading to a fluid pathway 52 from said outer surface 57 to said inner surface 58.
The tangential flow filtration kit should containing enclosed within a common package: (a) at least one said TFF cassette 80, the TFF cassette comprising a housing enclosing a single filter plate, said filter plate comprising a membrane disposed within a substantially planar framework; (b) a hollow elongate port adapter 10 having an engagement side and an insertion side with a flange 14 disposed therebetween and an elastomeric sealing element 16 disposed in said insertion side, the hollow elongate port adapter being configured for water-tight insertion through said port 54 into said fluid pathway 52 such that, when inserted, (i) the furthest end of said insertion side is flush with or slightly recessed under said inner surface 58 of said compression manifold 50a, (ii) said flange 14 is seated on said port 54, and (iii) said elastomeric sealing element 16 forms a substantially aseptic water-tight seal within said fluid pathway 52.
Other optional kit components include, for example, a disposable ring clamp 60, fluid conduits, disposable fluid sample bags, etc. For certain kit applications, the components can be, if desired, individually wrapped and/or pre-sterilized.
In respect of TFF cassette 80, general structures and configurations therefor are well known. Basically however—as shown schematically in
More detailed TFF cassette configurations are described and/or disclosed, for example, in the patent literature: See e.g., U.S. Pat. No. 6,054,051, issued to R. D. van Reis on Apr. 25, 2000; U.S. Pat. No. 4,761,230, issued to J. F. Pacheco et al. on Aug. 2, 1988; U.S. Pat. No. 5,096,582, issued to A. A. Lombardi et al. on Mar. 17, 1992; U.S. Pat. No. 5,256,294, issued to R. D. van Reis on Oct. 26, 1993; and U.S. Pat. No. 5,525,144, issued to A. Z. Gollan on Jun. 11, 1996. TFF cassettes are also available commercially: E.g., “Pellicon XL” and “Pellicon 2” TFF cartridges (available from Millipore Corporation of Bedford, Mass. 01730); and “Centramate”, “Centrasette”, “Maximate” and “Maximate-Ext” TFF cartridges (available from Pall Corporation of East Hills, N.Y. 11548).
For the present invention, the preferred tangential flow filtration modules are commercially-available TFF cassettes that include only a single plate bearing a single sheet of ultrafiltration material, particularly when such commercially-available TFF cassettes belong to a “linearly-scaled” family (i.e., having linearly constant filtration parameter ratios throughout it member product range) of TFF cassettes, for example, the Millipore “Pellicon” family of TFF cassettes.
Although the use of a single ultrafiltration TFF cassette is the preferred mode of practice, certain application may employ two or more of said cassettes (see e.g., TFF cassettes 80a and 80b in
The tangential flow filtration method of the present invention, characterized by its accomplishment of good ultrafiltration with low hold-up volume, commences with the provision of a a filter holder, a TFF cassette 80, and applicant's hollow elongate port adapter 10.
These kits components are essentially provided as hereinabove described. Thus, the filter holder should at the least comprise a pair of compression manifolds 50a, 50b disposed to functionally engage a TFF cassette, wherein one of said manifolds has an outer surface 57, an inner surface 58, and a port 54 leading to a fluid pathway 52 from said outer surface 57 to said inner surface 58. Likewise, the TFF cassette 80 should comprise at the least a housing enclosing membrane material. And, the hollow elongate port adapter 10 should at the least have an engagement side and an insertion side with a flange 14 disposed therebetween, with an elastomeric sealing element 16 disposed in said insertion side.
The TFF cassette is functionally engaged between the compression manifolds 50a, 50b, and the hollow elongate port adapter 10 inserted into said fluid pathway 52, such that: (i) the furthest end of said insertion side is flush with or slightly recessed under said inner surface 58 of said compression manifold 50a, (ii) said flange 14 is seated on said port 54, and (iii) said elastomeric sealing element 16 forms a substantially aseptic water-tight seal within said fluid pathway 52. If there is more than one active port on the filter holder, a hollow elongate port adapter 10 is inserted into each.
Once the TFF cassette 10 is functionally engaged, and all active ports are fitted with adapters, sample fluid can be urged or otherwise flows into said TFF cassette 80 through said hollow elongate port adapter 10 according to any desired pre-planned ultrafiltration protocol. This final step can involve, for example, the connection of appropriate fluid conduits, sample reservoirs, collection vessels, pumps, valves, and sensors to the adapted TFF Filter assembly; the conduct of pre- and/or post-run membrane integrity tests; and the conduct of pre-run steam sterilization.
While several embodiments are disclosed herein, those skilled in the art, having the benefit of the teaching set forth herein, can effect numerous modifications thereto. These modifications are intended to be within the scope of the present invention as set forth in the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/606,762, filed in the U.S. Patent and Trademark Office on Sep. 2, 2004. The entire contents incorporated herein.
Number | Date | Country | |
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60606762 | Sep 2004 | US |